radiator cap CHEVROLET IMPALA 2002 8.G Owners Manual

5-14
CAUTION:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can injure you. Keep hands, clothing and tools
away from any underhood electric fan.
If the coolant inside the coolant recovery tank is boiling,
don't do anything else until it cools down. The vehicle
should be parked on a level surface.
The coolant level should be at or above the COLD mark
on the coolant recovery tank. To check the coolant level,
look for the COLD mark on the side of the coolant
recovery tank that faces the engine. If the coolant level
is not at or above the COLD mark, If it isn't, you may
have a leak at the pressure cap or in the radiator hoses,
heater hoses, radiator, water pump or somewhere else in
the cooling system.

5-17
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
When the coolant in the coolant recovery tank is at the
COLD mark, start your vehicle.
If the overheat warning continues, there's one more
thing you can try. You can add the proper coolant
mixture directly to the radiator, but be sure the cooling
system is cool before you do it.
CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap
-- even a little -- they can come out
at high speed. Never turn the cap when the
CAUTION: (Continued)
CAUTION: (Continued)
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap to cool if you ever have
to turn the pressure cap.

5-18 How to Add Coolant to the Radiator
NOTICE:
Your engine has a specific radiator fill procedure.
Failure to follow this procedure could cause your
engine to overheat and be severely damaged.
The radiator pressure cap is located in the front of the
engine compartment near the diagonal cross brace on the
passenger's side of the vehicle. See ªEngine Compartment
Overviewº in the Index for more information on location.You can remove the radiator pressure cap when the
cooling system, including the radiator pressure cap and
upper radiator hose, is no longer hot.
1. Turn the pressure cap slowly counterclockwise until
it first stops. (Don't press down while turning the
pressure cap.)
If you hear a hiss, wait for that to stop. A hiss means
there is still some pressure left.2. Then keep turning the pressure cap, but now push
down as you turn it. Remove the pressure cap.

5-21
5. Fill the radiator with the proper DEX-COOL

coolant mixture, up to the base of the filler neck. See
ªEngine Coolantº in the Index for more information
about the proper coolant mixture.
If you see a stream of coolant coming from an air
bleed valve, close the valve. Otherwise, close the
valves after the radiator is filled.
6. Rinse or wipe any spilled coolant from the engine
and the compartment.7. If you have the 3800 V6 engine, replace the
3800 Series II V6 engine cover shield.
A. Remove the oil fill tube, with cap attached, from
the valve cover.
B. Insert the catch tab on the cover shield under the
bracket on the engine.
C. Place the hole in the cover shield over the hole in
the valve cover. Install oil fill tube and cap by
twisting clockwise.
8. Then fill the coolant recovery tank to the
COLD mark.
9. Put the cap back on the coolant recovery tank, but
leave the radiator pressure cap off.

5-22
10. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fans.
11. By this time, the coolant level inside the radiator
filler neck may be lower. If the level is lower, add
more of the proper DEX
-COOL
coolant mixture
through the filler neck until the level reaches the
base of the filler neck.
12. Then replace the pressure cap. At any time during
this procedure if coolant begins to flow out of the
filler neck, reinstall the pressure cap. Be sure the
arrow on the pressure cap lines up like this.
13. Check the coolant in the recovery tank. The level in
the coolant recovery tank should be at the HOT
mark when the engine is hot or at the COLD mark
when the engine is cold.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-5 Fuels in Foreign Countries
6
-6 Filling Your Tank
6
-8 Filling a Portable Fuel Container
6
-8 Checking Things Under the Hood
6
-12 Engine Oil
6
-19 Engine Air Cleaner/Filter
6
-20 Passenger Compartment Air Filter
(If Equipped)
6
-21 Automatic Transaxle Fluid
6
-24 Engine Coolant
6
-28 Radiator Pressure Cap
6
-28 Power Steering Fluid
6
-29 Windshield Washer Fluid
6
-31 Brakes6
-34 Battery
6
-35 Bulb Replacement
6
-40 Windshield Wiper Blade Replacement
6
-41 Tires
6
-51 Appearance Care
6
-51 Cleaning the Inside of Your Vehicle
6
-53 Care of Safety Belts
6
-55 Cleaning the Outside of Your Vehicle
6
-58 Finish Damage
6
-59 GM Vehicle Care/Appearance Materials
6
-60 Vehicle Identification Number (VIN)
6
-60 Service Parts Identification Label
6
-61 Electrical System
6
-68 Replacement Bulbs
6
-68 Capacities and Specifications
6
-70 Normal Maintenance Replacement Parts

6-10 Engine Compartment Overview
When you open the hood on the 3400 V6 (Code E) engine, you'll see the following:
A. Windshield Washer
Fluid Reservoir
B. Lower Underhood Fuse Block
C. Upper Underhood Fuse Block
D. Radiator Pressure CapE. Engine Coolant RecoveryTank
F. Power Steering Fluid Reservoir
G. Engine Oil Fill Cap
H. Engine Oil DipstickI. Transaxle Fluid Dipstick
J. Brake Master
Cylinder Reservoir
K. Engine Air Cleaner/Filter

6-11
When you open the hood on the 3800 V6 (Code K) engine, you'll see the following:
A. Windshield Washer
Fluid Reservoir
B. Lower Underhood Fuse Block
C. Upper Underhood Fuse Block
D. Radiator Pressure CapE. Engine Coolant RecoveryTank
F. Power Steering Fluid Reservoir
(low in engine compartment)
G. Engine Oil Dipstick
H. Engine Oil Fill CapI. Transaxle Fluid Dipstick
J. Brake Master
Cylinder Reservoir
K. Engine Air Cleaner/Filter

6-27
The vehicle must be on a level surface. When your
engine is cold, the coolant level should be at the COLD
mark or a little higher. When your engine is warm, the
level should be up to the HOT mark or a little higher.
United States Canada
If this LOW COOLANT LEVEL message comes on and
stays on, it means you're low on engine coolant.
Adding Coolant
If you need more coolant, add the proper DEX
-COOL

coolant mixture at the coolant recovery tank, but be
careful not to spill it.
If the coolant recovery tank is completely empty, add
coolant to the radiator. See ªEngine Overheatingº in
the Index.
CAUTION:
Turning the radiator pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. With the coolant recovery tank, you will
almost never have to add coolant at the radiator.
Never turn the radiator pressure cap
-- even a
little
-- when the engine and radiator are hot.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Occasionally check the coolant level in the radiator.
For information on how to add coolant to the radiator,
see ªCooling Systemº in the Index.

6-28
Radiator Pressure Cap
NOTICE:
Your radiator cap is a 15 psi (105 kPa)
pressure
-type cap and must be tightly installed to
prevent coolant loss and possible engine damage
from overheating. Be sure the arrows on the cap
line up with the overflow tube on the radiator
filler neck.
The radiator pressure cap is located in the front of
the engine compartment on the passenger's side,
near the diagonal cross brace. See ªEngine
Compartment Overviewº in the Index for more
information on location.
Power Steering Fluid
The power steering fluid reservoir is located toward the
rear of the engine compartment, on the passenger's side
of the vehicle.