automatic transmission CHEVROLET KODIAK 2004 Owner's Guide

Usage Fluid/Lubricant
Manual
Transmission
(Except ZF
6–Speed)Synthetic Manual Transmission Fluid
(GM Part No. U.S. 12345724, in
Canada 10953510).
Manual
Transmission
(ZF 6–Speed)TranSynd™ Synthetic Transmission
Fluid (GM Part No. U.S. 12378515,
in Canada 88900701).
Automatic
TransmissionSee the Allison
Transmission
®Operator’s Manual for
correct transmission fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant (GM Part No. U.S.
12377985, in Canada 88901242) or
lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Front Wheel
Bearing Grease
(Except Oil
Filled Hubs)Wheel bearing lubricant meeting
requirements of NLGI #2, Category
GC or GC-LB (GM Part No. U.S.
1051344, in Canada 993037).
Usage Fluid/Lubricant
Front Wheel
Bearing Grease
with Oil Filled
HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 12345841, in
Canada 10953512t).
Rear Axle and
Rear HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 12345841, in
Canada 10953512).
Rear Axle Shift
Motor LubricantRefrigerant Oil (GM Part No.U.S.
5416939, in Canada 10953496).
Propshafts and
SplinesWheel bearing lubricant meeting
requirements of NLGI #2, Category
GC or GC-LB (GM Part No. U.S.
1051344, in Canada 993037).
Cab — Door
Hinges and
LatchesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
Weatherstrip
SqueaksSynthetic Grease with Teflon,
Superlube (GM Part No. U.S.
12371287, in Canada 10953437).
6-30

A
Accessory Power Outlets.................................3-17
Adding Equipment to Your Air Bag-Equipped
Vehicle.......................................................1-61
Adding Washer Fluid.......................................5-44
Additives, Fuel................................................. 5-7
Add-On Electrical Equipment............................5-86
Adjusting the Speakers
(Balance/Fade)............................3-47, 3-50, 3-54
Air Bag
Off Light.....................................................3-28
Readiness Light..........................................3-27
Air Bag System..............................................1-48
Adding Equipment to Your Air Bag-Equipped
Vehicle...................................................1-61
Air Bag Off Switch.......................................1-55
How Does an Air Bag Restrain?....................1-53
Servicing Your Air Bag-Equipped Vehicle.........1-60
What Makes an Air Bag Inflate?....................1-53
What Will You See After an Air Bag Inflates? . . 1-54
When Should an Air Bag Inflate?...................1-53
Where Are the Air Bags?..............................1-52
Air Brake.......................................................2-35
Air Brake System Warning Light........................3-33
Air Brake Systems..........................................5-50
Air Cleaner/Filter, Engine.................................5-30
Air Conditioning System...................................5-67Air Connections..............................................4-36
Air Dryer.......................................................5-50
Air Pressure Gage..........................................3-44
Air Shift Control (Automatic Transmission)..........2-27
Air Suspension...............................................2-27
Air Suspension Seats........................................ 1-6
Airbag Sensing and Diagnostic Module (SDM)...... 7-5
All Overseas Locations...................................... 7-4
Allison Transmission
®External Filters...............5-100
Aluminum or Chrome-Plated Wheels..................5-82
AM ...............................................................3-57
AM-FM Radio.................................................3-46
Antenna, Fixed Mast.......................................3-59
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake, System Warning Light..............3-34
Anti-Lock Brakes, Trailer System
Warning Light.............................................3-35
Appearance Care............................................5-76
Care of Safety Belts....................................5-79
Chemical Paint Spotting...............................5-83
Cleaning the Inside of Your Vehicle................5-77
Cleaning the Outside of Your Vehicle..............5-80
Finish Damage............................................5-83
Sheet Metal Damage...................................5-82
Underbody Maintenance...............................5-83
Vehicle Care/Appearance Materials................5-84
Weatherstrips..............................................5-79
Ashtrays........................................................3-18
1

Audio System(s).............................................3-45
AM-FM Radio.............................................3-46
Care of Your Cassette Tape Player................3-57
Care of Your CD Player...............................3-59
Care of Your CDs........................................3-59
Chime Level Adjustment...............................3-59
Fixed Mast Antenna.....................................3-59
Radio with Cassette.....................................3-48
Radio with CD............................................3-53
Setting the Time..........................................3-45
Theft-Deterrent Feature................................3-57
Understanding Radio Reception.....................3-57
Automatic Ether Injection System......................5-66
Automatic Transmission...........................2-13, 2-19
Fluid..........................................................5-31
Operation...................................................2-28
Automatic Transmission External Filter...............5-31
Automatic Transmission Shift Indicator Check......6-26
Axle, Two-Speed Rear Axle Electric
Shift Control...............................................2-26
B
Battery..........................................................5-55
Battery Replacement......................................... 2-5
Bench Seat, Split............................................. 1-6
Body Lubrication Service..................................6-25Brake
Diesel Engine Exhaust.................................2-25
Exhaust Indicator Light.................................3-40
Parking Warning Light..................................3-34
System Warning Light..................................3-31
Trailer Hand Control Valve.............................. 4-9
Brake Adjustment............................................5-49
Brake Fluid....................................................5-46
Brake Pedal Travel.........................................5-49
Brake System Check.......................................6-26
Brakes..........................................................5-46
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-11
Bucket Seats................................................... 1-2
Bulb Replacement
Replacement Bulbs......................................5-63
C
Canada........................................................... 7-4
Canadian Owners................................................ ii
Capacities and Specifications............................5-93
Carbon Monoxide...................................4-25, 2-37
2

Driving on Snow or Ice....................................4-26
Driving Through Deep Standing Water...............4-20
Driving Through Flowing Water.........................4-20
Dual Tire Operation.........................................5-69
E
Eaton®Fuller®Five and Six-Speed
Transmissions and TTC Spicer Seven-Speed
Transmissions.............................................2-30
Eaton
®Fuller®Nine and Ten-Speed
Non-Synchronized Manual Transmissions........2-32
Electric Air Compressor...................................5-51
Electrical Connections......................................4-36
Electrical System
Add-On Equipment......................................5-86
Fuses and Circuit Breakers...........................5-87
Fusible Links..............................................5-87
Headlamp Wiring.........................................5-86
Power Windows and Other Power Options......5-87
Windshield Wiper Fuses...............................5-87
Elevated Idle/Exhaust Restrictor........................2-21
Engine
Air Cleaner/Filter.........................................5-30
Battery.......................................................5-55
Change Engine Oil Light...............................3-39
Check and Service Engine Soon Light............3-37Engine (cont.)
Checks Before Operating..............................2-22
Coolant..............................................5-32, 5-35
Coolant Heater............................................2-23
Coolant Temperature Gage...........................3-35
Diesel Engine Exhaust Brake........................2-25
Drive Belt Routing......................................5-103
Exhaust.....................................................2-37
Fan Noise..................................................5-43
Oil .....................................................5-20, 5-25
Overheating................................................5-36
Overspeed Warning Light..............................3-39
Reduced Power Light...................................3-41
Shutdown Warning Light...............................3-39
Starting Your Diesel.....................................2-14
Starting Your DURAMAX™ Diesel..................2-19
Starting Your Gasoline..................................2-12
Engine Alarm and Automatic Shutdown..............2-16
Engine Coolant Level Check.............................6-24
Engine Cooling System Service........................6-26
Engine Cover Check.......................................6-28
Engine Oil Additives................................5-23, 5-29
Engine Oil Level Check...................................6-24
Engine Road Speed Governor..........................3-25
Engine Speed Limiting.....................................3-25
Engine Starter Over-Crank Protection.................2-12
Event Data Records (EDR)................................ 7-5
Exhaust Brake Indicator Light...........................3-40
5

Exhaust Restrictor (Diesel Engines)...................2-18
Exhaust System Check....................................6-27
Express-Down Feature.....................................2-10
Extender, Safety Belt.......................................1-26
Exterior Lamps...............................................3-13
F
Filter
Engine Air Cleaner......................................5-30
Filter Minder Gage..........................................3-44
Finding a Station............................3-46, 3-49, 3-53
Finish Care....................................................5-80
Finish Damage...............................................5-83
Fixed Mast Antenna........................................3-59
Flat Tire........................................................5-75
Flat Tire, Changing.........................................5-76
Fluid
Automatic Transmission................................5-31
Manual Transmission....................................5-32
Power Steering...........................................5-43
Windshield Washer......................................5-44
Fluid Leaks Check..........................................6-28
FM ...............................................................3-57
Folding the Rear Seat (Crew Cab).................... 1-7
Footnotes......................................................6-19
Fore-and-Aft Adjustment.................................... 1-4Four-Wheel and Six-Wheel Drum Brakes
(Air Only)...................................................5-49
Four-Wheel Disc Brakes
(Hydraulic Only)..........................................5-49
Front Wheel Bearings with Oil-Filled Hubs..........5-67
Fuel............................................................... 5-6
Additives...................................................... 5-7
Diesel Engine Fuel........................................ 5-8
Filling a Portable Fuel Container....................5-18
Filling Your Tank..........................................5-17
Filter..........................................................5-64
Filter Replacement.......................................5-15
Fuels in Foreign Countries............................5-16
Gage.........................................................3-42
Gasoline Octane........................................... 5-6
Gasoline Specifications.................................. 5-6
Primary Filter and Water Separator................5-65
Running Out of Fuel....................................5-15
Secondary Filter and Water Separator/Heater....5-66
Very Cold Weather Operation........................5-10
Water in Fuel..............................................5-10
Water in Warning Light.................................3-43
What Fuel to Use.......................................... 5-8
Fuel Filter (Diesel Engines)..............................5-65
Fuel Filter (Gasoline Engines)...........................5-64
Fuel Priming..................................................5-13
Fuses
Fuses and Circuit Breakers...........................5-87
Windshield Wiper.........................................5-87
6

Rear Seat Outside Passenger Positions
(Crew Cab Models)....................................1-23
Rear Seat Passengers, Safety Belts..................1-23
Rear Wheel Park Brake Burnish Procedure........2-34
Rear Window Defogger....................................3-21
Rearview Mirrors.............................................2-39
Reclining Seatbacks.......................................... 1-4
Reduced Engine Power Light............................3-41
Releasing Air-Operated Parking Brakes..............4-31
Remote Keyless Entry System............................ 2-3
Remote Keyless Entry System, Operation............ 2-4
Replacement Bulbs.........................................5-63
Replacing Brake System Parts..........................5-49
Replacing Restraint System Parts
After a Crash..............................................1-62
Reporting Safety Defects
Canadian Government................................... 7-7
General Motors............................................. 7-7
United States Government.............................. 7-6
Restarting the Diesel Engine While Moving
(Automatic Transmission)..............................2-15
Restarting the Gasoline Engine While Moving
(Automatic Transmission)..............................2-14
Restraint System Check...................................6-25
Checking Your Restraint Systems...................1-61
Replacing Restraint System Parts
After a Crash..........................................1-62Restraint Systems
Checking....................................................1-61
Replacing Parts...........................................1-62
Resynchronization............................................. 2-6
Right Front Passenger Position, Safety Belts......1-22
Rims and Wheels...........................................5-69
Roadside
Assistance Program....................................... 7-4
Rocking Your Vehicle To Get It Out...................4-30
Routing, Engine Drive Belt..............................5-103
Running Out of Fuel........................................5-15
Running Your Engine While You Are Parked.......2-38
S
Safety Belt
Reminder Light............................................3-26
Reminder Tone............................................3-26
Safety Belts
Care of......................................................5-79
Center Passenger Position............................1-22
Driver Position............................................1-13
How to Wear Safety Belts Properly................1-13
Questions and Answers About Safety Belts.....1-12
Rear Seat Passengers.................................1-23
Right Front Passenger Position......................1-22
12

Storage Areas................................................2-41
Center Console Storage Area........................2-42
Stuck in Sand, Mud, Ice or Snow......................4-29
Sun Visors.....................................................2-10
Switchbanks, Instrument Panel..........................3-16
T
Tachometer....................................................3-26
Theft-Deterrent, Radio.....................................3-57
Theft-Deterrent Systems...................................2-10
Tilt Wheel........................................................ 3-7
Tire Inflation Check.........................................6-24
Tires.....................................................5-68, 5-82
Changing a Flat Tire....................................5-76
Dual Tire Operation.....................................5-69
If a Tire Goes Flat.......................................5-75
Inflation - Tire Pressure................................5-68
Rims and Wheels........................................5-69
Tightening the Wheel Nuts............................5-71
Wheel Alignment and Tire Balance.................5-70
Wheel Replacement.....................................5-74
When It Is Time for New Tires......................5-70
To Use the Engine Coolant Heater....................2-24
Top Strap......................................................1-38
Towing
Power Take-Off (PTO)..................................4-36
Your Vehicle...............................................4-31Traction
Control System (TCS)..................................4-11
Tractor Protection (Breakaway) Valve Check.......6-28
Trailer
Connections................................................4-35
Trailer Brake Hand Control Valve........................ 4-9
Trailer Connections
(C7/C8 Models Only)...................................4-36
Transmission
Fluid, Automatic...........................................5-31
Fluid, Manual..............................................5-32
Service Warning Light..................................3-31
Temperature Gage.......................................3-40
Transmission Fluid Capacity.............................5-98
Transmission Operation, Automatic....................2-28
Transmission Operation, Manual........................2-30
Trip Odometer................................................3-25
Turn and Lane-Change Signals.......................... 3-8
Turn Signal/Multifunction Lever........................... 3-7
Two-Speed Rear Axle......................................2-33
Two-Speed Rear Axle Electric Shift Control.........2-26
U
Underbody Flushing Service.............................6-28
Underbody Inspection......................................6-28
Underhood Fuse Block....................................5-91
Understanding Radio Reception........................3-57
14