maintenance CHEVROLET KODIAK 2004 Service Manual

Part C: Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number or specification may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine Oil
(Gasoline
Engine)Engine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certified for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, see “Engine Oil” in the
Index.
Engine Oil
(DURAMAX™
Diesel Engine)Engine oil with the letters CI-4 or
CH-4 is best for your vehicle. The
CI-4 or CH-4 designation may
appear either alone or in
combination with other API
designations, such as API CI-4/SL.
These letters show American
Petroleum Institute levels of quality.
To determine the preferred viscosity
for your vehicle’s diesel engine, see
“Engine Oil” in the Index.
Usage Fluid/Lubricant
Engine Oil
(Caterpillar
®
Diesel Engine)See the Caterpillar
®Operation &
Maintenance Manual for engine oil
recommendations.
Engine Coolant
(Caterpillar
®
Diesel Engine)See the Caterpillar
®Operation &
Maintenance Manual for engine
coolant recommendations.
Engine Coolant
(Gasoline
Engine &
DURAMAX™
Diesel)50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. See “Engine
Coolant” in the Index.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Clutch Bearing
LubricantClutch Bearing Lubricant (GM Part
No. 12378484 or equivalent NLGI #3
consistency).
Exhaust Brake
Ball Joint Cap
LubricantHigh-Temperature Grease (GM Part
No. U.S. 1051344, in Canada
903037) or NLGI #3 consistency.
Power Steering
SystemDEXRON
®-III Automatic
Transmission Fluid.
6-29

Part D: Maintenance Record
After the scheduled services are performed, record the date, odometer reading and who performed the service and
any additional information from “Owner Checks and Services” on the following record pages. Also, you should
retain all maintenance receipts.
DateOdometer
ReadingServiced By Maintenance Record
6-31

DateOdometer
ReadingServiced By Maintenance Record
6-32

Online Owner Center
The Owner Center is a resource for your GM ownership
needs. You can find your specific vehicle information
all in one place.
The Owner Center allows you to:
•Get e-mail service reminders.
•Access information about your specific vehicle,
including tips and videos and an electronic
version of this owner’s manual. (United States only)
•Keep track of your vehicle’s service history and
maintenance schedule.
•Find GM dealers for service nationwide.
•Receive special promotions and privileges only
available to members. (United States only)
Refer to the web for updated information.
To register your vehicle, visit www.MyGMLink.com.
(United States) or My GM Canada within
www.gmcanada.com (Canada).
Customer Assistance for Text
Telephone (TTY) Users
To assist customers who are deaf, hard of hearing, or
speech-impaired and who use Text Telephones (TTYs),
Chevrolet has TTY equipment available at its Customer
Assistance Center. Any TTY user can communicate
with Chevrolet by dialing: 1-800-833-CHEV (2438). (TTY
users in Canada can dial 1-800-263-3830.)
Customer Assistance Offices
Chevrolet encourages customers to call the toll-free
number for assistance. If a U.S. customer wishes
to write to Chevrolet, the letter should be addressed to
Chevrolet Medium Duty Truck’s Customer Assistance
Center.
7-3

Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
Owner’s Information
Owner publications are written specifically for owners
and intended to provide basic operational information
about the vehicle. The owner’s manual will include
the Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner’s Manual and
Warranty Booklet.
RETAIL SELL PRICE: $35.00
Without Portfolio: Owner’s Manual only.
RETAIL SELL PRICE: $25.00
Current and Past Model Order Forms
Service Publications are available for current and
past model GM vehicles. To request an order form,
please specify year and model name of the vehicle.
ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:00 AM - 6:00 PM
Eastern Time
For Credit Card Orders Only
(VISA-MasterCard-Discover), visit Helm, Inc. on the
World Wide Web at: www.helminc.com
Or you can write to:
Helm, Incorporated
P. O. Box 07130
Detroit, MI 48207
Prices are subject to change without notice and without
incurring obligation. Allow ample time for delivery.
Note to Canadian Customers: All listed prices are
quoted in U.S. funds. Canadian residents are to make
checks payable in U.S. funds.
7-8

A
Accessory Power Outlets.................................3-17
Adding Equipment to Your Air Bag-Equipped
Vehicle.......................................................1-61
Adding Washer Fluid.......................................5-44
Additives, Fuel................................................. 5-7
Add-On Electrical Equipment............................5-86
Adjusting the Speakers
(Balance/Fade)............................3-47, 3-50, 3-54
Air Bag
Off Light.....................................................3-28
Readiness Light..........................................3-27
Air Bag System..............................................1-48
Adding Equipment to Your Air Bag-Equipped
Vehicle...................................................1-61
Air Bag Off Switch.......................................1-55
How Does an Air Bag Restrain?....................1-53
Servicing Your Air Bag-Equipped Vehicle.........1-60
What Makes an Air Bag Inflate?....................1-53
What Will You See After an Air Bag Inflates? . . 1-54
When Should an Air Bag Inflate?...................1-53
Where Are the Air Bags?..............................1-52
Air Brake.......................................................2-35
Air Brake System Warning Light........................3-33
Air Brake Systems..........................................5-50
Air Cleaner/Filter, Engine.................................5-30
Air Conditioning System...................................5-67Air Connections..............................................4-36
Air Dryer.......................................................5-50
Air Pressure Gage..........................................3-44
Air Shift Control (Automatic Transmission)..........2-27
Air Suspension...............................................2-27
Air Suspension Seats........................................ 1-6
Airbag Sensing and Diagnostic Module (SDM)...... 7-5
All Overseas Locations...................................... 7-4
Allison Transmission
®External Filters...............5-100
Aluminum or Chrome-Plated Wheels..................5-82
AM ...............................................................3-57
AM-FM Radio.................................................3-46
Antenna, Fixed Mast.......................................3-59
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake, System Warning Light..............3-34
Anti-Lock Brakes, Trailer System
Warning Light.............................................3-35
Appearance Care............................................5-76
Care of Safety Belts....................................5-79
Chemical Paint Spotting...............................5-83
Cleaning the Inside of Your Vehicle................5-77
Cleaning the Outside of Your Vehicle..............5-80
Finish Damage............................................5-83
Sheet Metal Damage...................................5-82
Underbody Maintenance...............................5-83
Vehicle Care/Appearance Materials................5-84
Weatherstrips..............................................5-79
Ashtrays........................................................3-18
1

Care of
Safety Belts................................................5-79
Your Cassette Tape Player............................3-57
Your CD Player...........................................3-59
Your CDs ...................................................3-59
Cassette Tape Messages.................................3-52
CD Adapter Kits.............................................3-52
Center Console Storage Area...........................2-42
Center Passenger Position, Safety Belts.............1-22
Charging System Light....................................3-30
Chassis Lubrication.........................................5-51
Check
Engine Light...............................................3-37
Gages Warning Light...................................3-42
Checking Coolant............................................5-34
Checking Engine Oil................................5-21, 5-25
Checking Things Under the Hood......................5-18
Checking Your Restraint Systems......................1-61
Chemical Paint Spotting...................................5-83
Child Restraints
Child Restraint Systems...............................1-33
Infants and Young Children...........................1-29
Older Children.............................................1-27
Securing a Child Restraint in a Rear
Outside Seat Position...............................1-39
Securing a Child Restraint in the Center
Rear Seat Position (Crew Cab
®) or Center
Front Position..........................................1-41Child Restraints (cont.)
Securing a Child Restraint in the Right
Front Seat Position...................................1-43
Top Strap...................................................1-38
Where to Put the Restraint...................1-35, 1-37
Chime Level Adjustment..................................3-59
Chugger-Snubber Lock-Out Feature.................... 1-7
Cigarette Lighter.............................................3-18
Cleaning
Inside of Your Vehicle..................................5-77
Outside of Your Vehicle................................5-80
Underbody Maintenance...............................5-83
Weatherstrips..............................................5-79
Cleaning Exterior Lamps/Lenses.......................5-80
Cleaning Fabric/Carpet....................................5-77
Cleaning Glass Surfaces..................................5-79
Cleaning Interior Plastic Components.................5-79
Cleaning the Top of the
Instrument Panel.........................................5-79
Cleaning Vinyl................................................5-78
Climate Control System...................................3-19
Outlet Adjustment........................................3-22
Rear Heating System...................................3-23
Clutch Brake (Vehicles with Non-Synchronized
Transmission)..............................................2-32
Clutch Pedal Free Travel.................................5-51
Cold Weather Starting (Diesel Engine)...............2-20
Cold Weather Starting
(Caterpillar
®Diesel).....................................2-15
3

Light (cont.)
Differential Lock Indicator..............................3-40
Engine Overspeed Warning...........................3-39
Engine Shutdown Warning............................3-39
Exhaust Brake Indicator................................3-40
Low Coolant Warning...................................3-36
Low Oil Level.............................................3-38
Low Washer Fluid Warning...........................3-42
Malfunction Indicator....................................3-37
Parking Brake Warning.................................3-34
Range Inhibit Warning Indicator.....................3-31
Reduced Engine Power................................3-41
Safety Belt Reminder...................................3-26
Safety Belt Reminder Tone...........................3-26
Service Transmission Warning.......................3-31
Trailer Anti-Lock Brake System Warning..........3-35
Wait to Start Indicator..................................3-36
Water in Fuel Warning.................................3-43
Loading Your Vehicle.......................................4-33
Lockout Feature..............................................2-10
Locks
Door........................................................... 2-6
Power Door.................................................. 2-7
Loss of Control...............................................4-16
Low Coolant Warning Light..............................3-36
Low Washer Fluid Warning Light.......................3-42
Lumbar Adjustments.......................................... 1-3M
Maintenance, Normal Replacement Parts..........5-100
Maintenance Schedule
At Each Fuel Fill.........................................6-24
At Least Once a Year..................................6-28
At Least Twice a Year..................................6-25
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-24
Part C - Recommended Fluids and
Lubricants...............................................6-29
Part D - Maintenance Record........................6-31
Scheduled Maintenance................................. 6-5
Scheduled Maintenance Supplements............... 6-4
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-37
Manual Seats................................................... 1-2
Manual Transmission.......................2-13, 2-19, 2-26
Fluid..........................................................5-32
Operation...................................................2-30
Manual Windows.............................................. 2-8
Marker Lamp Defeat Switch.............................3-14
9

Matching Transmitter(s) to Your Vehicle............... 2-5
Mexico, Central America and Caribbean
Islands/Countries (Except Puerto Rico and
U.S. Virgin Islands)....................................... 7-4
Mirrors
Manual Rearview Mirror................................2-39
Outside Convex Mirrors................................2-40
Outside Heated Mirrors................................2-41
Outside Manual Mirrors................................2-39
Outside Power Mirrors..................................2-40
Mirrors and Sun Visors Check..........................6-27
Model Reference................................................ vi
Moisture Ejector..............................................5-50
MyGMLink.com................................................ 7-3
N
New Vehicle Break-In......................................2-11
Noise Control System, Tampering......................5-62
Normal Maintenance Replacement Parts...........5-100
O
Odometer......................................................3-25
Off-Road Recovery..........................................4-14Oil
Change Engine Oil Light...............................3-39
Engine...............................................5-20, 5-25
Low Oil Level Light......................................3-38
Pressure Gage............................................3-37
Older Children, Restraints................................1-27
Online Owner Center........................................ 7-3
Other Service Items
Air Conditioning System...............................5-67
Automatic Ether Injection System...................5-66
Front Wheel Bearings with Oil-Filled Hubs.......5-67
Fuel Filter...................................................5-64
Primary Fuel Filter and Water Separator.........5-65
Secondary Fuel Filter and Water Separator/
Heater....................................................5-66
Other Warning Devices...................................... 3-6
Outlet Adjustment............................................3-22
Outside
Convex Mirrors............................................2-40
Heated Mirrors............................................2-41
Manual Mirrors............................................2-39
Power Mirrors.............................................2-40
Overdrive Defeat.............................................2-29
Overspeed Warning Light.................................3-39
Owners, Canadian............................................... ii
Owner’s Information.......................................... 7-8
10

P
Parking.........................................................2-33
Brake Warning Light....................................3-34
Over Things That Burn.................................2-37
Parking Brake Check.......................................6-25
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-24
Part C - Recommended Fluids and Lubricants....6-29
Part D - Maintenance Record...........................6-31
Passing.........................................................4-14
Playing a Cassette..........................................3-50
Playing a Compact Disc...................................3-55
Playing the Radio...........................3-46, 3-48, 3-53
Power
Accessory Outlets........................................3-17
Door Locks.................................................. 2-7
Electrical System.........................................5-87
Reduced Engine Light..................................3-41
Steering Fluid.............................................5-43
Windows...................................................... 2-9
Power Steering...............................................4-12
Propshaft Park Brake Burnish Procedure............2-34
Q
Questions and Answers About Safety Belts.........1-12
R
Radio Messages.............................3-48, 3-50, 3-55
Radios..........................................................3-45
AM-FM Radio.............................................3-46
Care of Your Cassette Tape Player................3-57
Care of Your CD Player...............................3-59
Care of Your CDs........................................3-59
Radio with Cassette.....................................3-48
Radio with CD............................................3-53
Setting the Time..........................................3-45
Theft-Deterrent............................................3-57
Understanding Reception..............................3-57
Range Inhibit Warning Indicator........................3-31
Reading Lamps..............................................3-16
Rear Axle......................................................5-61
Differential Lock Control...............................4-10
Shift Motor.................................................5-61
Two-Speed Electric Shift Control....................2-26
Rear Heating System......................................3-23
Rear Seat Operation......................................... 1-7
11