brake CHEVROLET KODIAK 2007 User Guide

Diesel Engine Exhaust Brake
If your vehicle has a Isuzu 6H or Caterpillar®
Diesel Engine, it may have an exhaust brake,
which is located in the exhaust system.
If your vehicle has a 6.6L DURAMAX
®6600
Diesel Engine, it may have an exhaust brake,
which is controlled through the turbocharger.
The exhaust brake for both engines operates
the same.
The exhaust brake
switch is located in the
instrument panel
switchbank.
Push the bottom of the switch to turn the exhaust
brake on. When you push the top of the switch,
the exhaust brake will turn off.
There is an indicator light on the instrument panel
similar to the symbol on the switch, that will come
on when the exhaust brake is active. SeeExhaust
Brake Indicator Light on page 178for more
information.When using the exhaust brake, the proper gear
range selection is important. The exhaust brake will
be most effective if the gear range selected is the
lowest possible range that does not allow the
engine rpm to go more than 200 rpm above rated
(full load) rpm. If you have a Caterpillar®Diesel
Engine, do not exceed 2900 rpm. If you have a
Isuzu 6H Diesel engine, do not exceed 2550 rpm.
If you have a DURAMAX
®6600 Diesel Engine, do
not exceed 3600 rpm.
If your vehicle has an Allison
®
1000/2200/2300/2500 series automatic
transmission and press this button, the
transmission will downshift to a factory default
setting of third gear. To change the default setting,
or for more information on factory default
settings, contact your dealer for assistance.
The accelerator and clutch pedals must be
released in order for the exhaust brake to engage.
The exhaust brake will automatically shut off
when the anti-lock brake system is active.
If your vehicle has a Caterpillar
®Diesel Engine or
a DURAMAX®6600 Diesel Engine, the exhaust
brake will become active in cruise control
when you exceed the set speed by 3 to 5 mph.
112

Two-Speed Rear Axle Electric
Shift Control
If your vehicle has this feature, you will find a label
on the headliner above the windshield or in
another place near the driver that shows how to
use it. Be sure to follow the directions carefully.
Use the following directions based on the type of
shift control the vehicle has.
The rear axle shift
control switch for a
manual transmission
is located on the
shift lever.
When the switch is down, the rear axle is in the
high range. When the switch is up the rear axle is
in low range. Push or pull the switch to change
the range.The two-speed axle control should be in the up
position or low range when you park the vehicle.
You will need to engage the transmission and
move the vehicle a little to assure the axle is in the
low range. Then apply the parking brake, shift
into NEUTRAL and shut off the engine.
Also, always start the vehicle in motion with the
two-speed axle in the low range.
To shift up from low to high, do the following:
1. Move the switch down for the high range.
2. Disengage the clutch.
3. After a brief pause, engage the clutch and
then press down on the accelerator pedal
until the axle engages.
To shift down from high to low, do the following:
1. Release the accelerator and move the
switch upward for low range.
2. Press the accelerator pedal slowly until the
axle engages.
113

Air Shift Control (Automatic
Transmission)
The rear axle shift
control switch for an
automatic transmission
is located in the
instrument panel
switchbank.
To use the rear axle shift control, press the bottom
of the switch to get to the high range. The
switch indicator light will come on when the vehicle
is in the high range. Press the top of the switch
to return to the low range.The two-speed axle should be in low range when
you park the vehicle. You will need to engage
the transmission and move the vehicle a little to
assure the axle is in range. Then shift into
PARK (P), apply the parking brake, and shut off
the engine.
To shift up from low to high range while driving,
press the bottom of the rear axle shift control
switch as you are releasing the accelerator pedal.
After the shift has occurred, apply the accelerator
as desired.
To shift from high to low range while driving, press
the top of the rear axle shift control switch as
you release the accelerator pedal. Press the
accelerator pedal slowly until the down shift has
occurred, then apply the accelerator as desired.
For better performance during off-road or under a
heavy load, shift the axle into low range and
then operate the transmission normally.
For better performance on the highway, shift the
axle to high range and operate the transmission
normally.
114

Automatic Transmission Operation
We build vehicles with Allison®five and
six-speed automatic transmissions. This part of
the manual covers the basics of these. With these
transmissions, you will find another Allison
®
manual in your vehicle that goes into more detail.
On the headliner, in front of and above the
driver, or in some other place near the driver, you
will see a label that describes important operating
facts about the automatic transmission in your
vehicle. Make sure you follow the instructions on
this label.
Be sure to keep your parking brake set until you
are ready to shift into DRIVE (D), and press
the brake pedal while shifting from NEUTRAL (N)
or PARK (P) to a drive gear.
All vehicles equipped with automatic transmissions
can be started in PARK (P), if equipped, or in
NEUTRAL (N). See the Allison
®Transmission
Operator’s Manual in your vehicle for more
information about this.
{CAUTION:
It can be dangerous to get out of your
vehicle without the parking brake rmly
set. Your vehicle can roll. If you have left
the engine running, the vehicle can move
suddenly. You or others could be injured.
To be sure your vehicle will not move,
even when you are on fairly level ground,
always set the parking brake.
{CAUTION:
Shifting into a drive gear while your
engine is running at high speed is
dangerous. Unless your foot is rmly on
the brake pedal, your vehicle could move
very rapidly. You could lose control and
hit people or objects. Do not shift into a
drive gear while your engine is running at
high speed.
115

Clutch Brake (Vehicles with
Non-Synchronized Transmission)
A clutch brake is used to stop transmission input
shaft rotation so that FIRST (1) or REVERSE (R)
gear selection can be initiated when the vehicle is
at a standstill and the engine is idling.
Press the clutch pedal all the way down to the
floorboard to apply the clutch brake.
When using the clutch brake, disengage the clutch
pedal and shift the transmission into either the
initial starting gear or REVERSE (R). If the
tooth-butting occurs between the clutching teeth,
re-engage the clutch while applying light pressure
to the shift lever. This will provide for a smooth
shift into either FIRST (1) or REVERSE (R) gear.
Notice:Using the clutch brake for shifting
into any gear other than FIRST (1) or
REVERSE (R) may cause premature wear of
the clutch brake and make gear shift effort
more difficult. Do not use the clutch brake for
shifting after engaging FIRST (1) or
REVERSE (R).
Power Take-Off (PTO)
If your vehicle is
equipped for the
addition of a PTO, this
factory installed
switch will be located in
the instrument panel.
When the PTO switch is in the ON position,
engine speed is limited to maximum PTO speed if
PTO is activated during driving; therefore
limiting overall vehicle speed.
Before using a PTO, refer to the manufacturer’s or
installer’s instructions.
118

4n(Four-Wheel Low):This setting sends
maximum power to all four wheels. You might
choose Four-Wheel Low if you are driving off-road
in deep sand, deep mud, and climbing or
descending steep hills. Be sure the front wheel
hubs are locked when you want to drive in
Four-Wheel Low.
{CAUTION:
Shifting the transfer case to NEUTRAL
can cause your vehicle to roll even if the
transmission is in PARK (P). You or
someone else could be injured. If you are
going to leave your vehicle, set the
parking brake and shift the transmission
to PARK (P) and make sure the transfer
case is in a drive gear.Notice:If your vehicle has an Allison
®
transmission and you try to put the
transmission in PARK (P) while the transfer
case is in Four-Wheel Low, the transmission
might not go into PARK (P) and could damage
your vehicle. When parking your vehicle,
make sure the transfer case is in Two-Wheel
High or Four-Wheel High.
NEUTRAL:Shift the vehicle’s transfer case to
NEUTRAL only when towing your vehicle.
Shifting Into Four-Wheel High
Turn the knob to four-wheel high. This can be
done at 3 mph or less, while you are shifting out
of Four-Wheel Low. The indicator light flashes
while shifting. It remains on after the shift is
complete. Be sure to lock your front hubs.
121

Shifting Out of Four-Wheel Low
To shift from Four-Wheel Low to Four-Wheel High
or Two-Wheel High, your vehicle must be
stopped or moving less than 3 mph (5 km/h) with
the transmission in NEUTRAL (N) and the
engine running. The preferred method for shifting
out of Four-Wheel Low is to have your vehicle
moving 1 or 2 mph (1.6 to 3.2 km/h). Turn the knob
to Four-Wheel High or Two-Wheel High. You
must wait for the Four-Wheel High or Two-Wheel
High indicator light to stop flashing and remain
on before shifting the transmission into gear.
Notice:Shifting the transmission into gear
before the Four-Wheel High or Two-Wheel High
indicator light has stopped ashing could
damage the transfer case. To help avoid
damaging your vehicle, always wait for the
Four-Wheel High or Two-Wheel High indicator
light to stop ashing before shifting the
transmission into gear.
If the knob is turned to Four-Wheel High or
Two-Wheel High while your vehicle is in gear and/or
moving, the Four-Wheel High or Two-Wheel high
indicator light flashes for 30 seconds. It will not
complete the shift unless your vehicle is moving
less than 3 mph (5 km/h) with the transmission in
NEUTRAL (N).
Shifting Into NEUTRAL
Before shifting the transfer case to NEUTRAL, first
make sure the vehicle is parked so that it will
not roll.
1. Set the parking brake.
2. Start the vehicle.
3. Put the transmission in NEUTRAL (N).
4. Shift the transfer case to Two-Wheel High.
5. Turn the transfer case knob all of the way past
Four-Wheel Low and hold it there for a
minimum of 10 seconds. The NEUTRAL
indicator light comes on.
6. Shift the transmission to REVERSE (R) for
one second, then shift the transmission to
DRIVE (D) for one second.
7. Turn the ignition to OFF.
8. Place the transmission shift lever in
PARK. (P).
9. Turn the ignition to LOCK.
123

Shifting Out of NEUTRAL
To shift the transfer case out of NEUTRAL, do the
following:
1. Set the parking brake and apply the regular
brake pedal.
2. Turn the ignition to RUN with the engine off.
3. Put the transmission in NEUTRAL (N).
4. Turn the transfer case knob to the desired
shift position (Two-Wheel High, Four-Wheel
High, Four-Wheel Low).
5. After the transfer case has shifted out of
NEUTRAL, the indicator light goes out.Notice:Driving with the parking brake on can
overheat the brake system and cause
premature wear or damage to brake system
parts. Verify that the parking brake is fully
released and the brake warning light is
off before driving.
6. Release the parking brake.
7. Start the engine and shift the transmission
lever to the desired position.
Excessively shifting the transfer case into or out of
the different modes can cause the transfer case
to enter the shift protection mode. This protects the
transfer case from possible damage and only
allows the transfer case to respond to one shift per
10 seconds. The transfer case can stay in this
mode for up to three minutes.
124

Parking
{CAUTION:
If you do not park your vehicle properly, it
can roll. If you have left the engine
running, it can move very quickly. You or
others could be injured. To be sure your
vehicle will not move, even when you are
on level ground, follow the steps below.
Parking a Vehicle With the Two-Speed
Rear Axle
1. With the engine running, shift the two-speed
rear axle into low. To be sure it is in low, you
will need to move the vehicle in gear just a little.
2. Hold the regular brake pedal down with your
right foot.
3. Apply the parking brake.
4. Shift the transmission to NEUTRAL for
manual transmission or PARK (P) for
automatic transmission.
Parking Brake (With Hydraulic
Brakes)
If your vehicle has hydraulic brakes, it has either a
parking brake foot pedal or hand lever. If you
have the parking brake foot pedal, it is located
below the instrument panel to the left of the
steering column.
If you have the parking brake hand lever, it is
located to the right of the driver, on the floor.
Parking Brake Hand Lever Shown
125

To set the foot pedal parking brake, hold the
regular brake pedal down with your right foot. Push
down the parking brake pedal with your left foot.
To set the hand lever parking brake, hold the
regular brake pedal down with your right foot. Pull
up on the handle with your right hand, until it stops.
If the ignition is on when the parking brake is set,
the brake system warning light will come on.
To release the foot pedal parking brake, hold
the regular brake pedal down. Pull the brake
release handle, located just above the parking
brake pedal, to release the parking brake.
To release the hand lever parking brake, hold the
regular brake pedal down and push down on
the handle until it stops.
If the ignition is on when the parking brake is
released, the brake system warning light will
go off.Parking Brake (with Air Brakes)
If your vehicle has
air brakes, you will
have this parking brake.
It is located above
the radio in the
instrument panel.
Pulling it out applies the parking brake. The
parking brake light will come on when the air
parking brake is applied.
126