engine CHEVROLET MALIBU 2005 5.G Owners Manual

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may call them at
1-800-333-0510 or write to:
Transport Canada
Place de Ville Tower C
330 Sparks Street
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you will notify
General Motors. Please call the Chevrolet Customer
Assistance Center at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
7-11

A
Accessory Power Outlet(s)...............................3-20
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-74
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-83
Adjustable Throttle and Brake Pedal..................2-24
Air Cleaner/Filter, Engine.................................5-20
Air Conditioning......................................3-21, 3-25
Airbag
Passenger Status Indicator...........................3-35
Readiness Light..........................................3-34
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-60
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-74
How Does an Airbag Restrain?......................1-67
Passenger Sensing System...........................1-70
Servicing Your Airbag-Equipped Vehicle..........1-74
What Makes an Airbag Inate?......................1-67
What Will You See After an Airbag Inates?....1-68
When Should an Airbag Inate?....................1-66
Where Are the Airbags?...............................1-62
Antenna, Backglass.......................................3-122
Antenna, Fixed Mast......................................3-122Antenna, XM™ Satellite Radio Antenna
System.....................................................3-122
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-38
Appearance Care............................................5-73
Aluminum Wheels........................................5-79
Care of Safety Belts....................................5-77
Chemical Paint Spotting...............................5-80
Cleaning Exterior Lamps/Lenses....................5-78
Fabric/Carpet..............................................5-74
Finish Care.................................................5-78
Finish Damage............................................5-80
Glass Surfaces............................................5-77
Instrument Panel.........................................5-76
Interior Plastic Components...........................5-76
Leather......................................................5-76
Sheet Metal Damage...................................5-80
Tires..........................................................5-79
Ultra Lux Suede..........................................5-76
Underbody Maintenance...............................5-80
Vehicle Care/Appearance Materials................5-81
Vinyl..........................................................5-75
Washing Your Vehicle...................................5-77
Weatherstrips..............................................5-77
Windshield and Wiper Blades........................5-78
1

C
California Fuel.................................................. 5-6
Canadian Owners................................................ ii
Capacities and Specications............................5-91
Carbon Monoxide...........2-14, 2-15, 2-32, 4-24, 4-38
Care of
Safety Belts................................................5-77
Your Cassette Tape Player..........................3-120
Your CD and DVD Player...........................3-121
Your CDs and DVDs ..................................3-121
Cargo Lamp...................................................3-19
Center Console Storage Area...........................2-44
Chains, Tire...................................................5-60
Charging System Light....................................3-37
Check
Engine Light...............................................3-41
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-80
Child Restraints
Child Restraint Systems...............................1-39
Infants and Young Children...........................1-35
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-45
Older Children.............................................1-33
Securing a Child Restraint in a Rear Seat
Position..................................................1-53Child Restraints (cont.)
Securing a Child Restraint in the Right Front
Seat Position...........................................1-56
Where to Put the Restraint...........................1-42
Cleaning
Aluminum Wheels........................................5-79
Exterior Lamps/Lenses.................................5-78
Fabric/Carpet..............................................5-74
Finish Care.................................................5-78
Glass Surfaces............................................5-77
Instrument Panel.........................................5-76
Interior Plastic Components...........................5-76
Leather......................................................5-76
Tires..........................................................5-79
Ultra Lux Suede..........................................5-76
Underbody Maintenance...............................5-80
Vinyl..........................................................5-75
Washing Your Vehicle...................................5-77
Weatherstrips..............................................5-77
Windshield and Wiper Blades........................5-78
Climate Control System...................................3-21
Automatic...................................................3-25
Outlet Adjustment........................................3-29
Comfort Guides, Rear Safety Belt.....................1-28
Compact Spare Tire........................................5-73
Content Theft-Deterrent....................................2-18
Control of a Vehicle.......................................... 4-5
3

Coolant
Engine Temperature Gage............................3-40
Engine Temperature Warning Light.................3-40
Heater, Engine............................................2-24
Surge Tank Pressure Cap.............................5-24
Cooling System..............................................5-26
Cruise Control................................................3-10
Cruise Control Light........................................3-45
Cupholder(s)..................................................2-44
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text
Telephone (TTY) Users............................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to General Motors....7-11
Reporting Safety Defects to the Canadian
Government............................................7-11
Reporting Safety Defects to the United States
Government............................................7-10
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-11
D
Daytime Running Lamps..................................3-16
Defensive Driving............................................. 4-2
Delayed Headlamps........................................3-16Delayed Locking.............................................2-12
Doing Your Own Service Work........................... 5-4
Dome Lamp ...................................................3-18
Door
Delayed Locking..........................................2-12
Door Ajar Reminder.....................................2-12
Locks........................................................2-11
Power Door Locks.......................................2-12
Programmable Automatic Door Locks.............2-13
Driver
Position, Safety Belt.....................................1-16
Six-Way Power Seat...................................... 1-3
Driver Information Center (DIC).........................3-47
DIC Operation and Displays..........................3-47
DIC Warnings and Messages........................3-52
Driving
At Night.....................................................4-15
City ...........................................................4-19
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-20
Hill and Mountain Roads..............................4-22
In Rain and on Wet Roads...........................4-17
Rocking Your Vehicle to Get it Out.................4-29
Winter........................................................4-24
DVD
Rear Seat Entertainment System...................3-99
4

E
Electrical System
Add-On Equipment......................................5-83
Engine Compartment Fuse Block...................5-86
Fuses........................................................5-83
Headlamp Wiring.........................................5-83
Instrument Panel Fuse Block.........................5-84
Power Windows and Other Power Options......5-83
Rear Compartment Fuse Block......................5-88
Windshield Wiper Fuses...............................5-83
Engine
Air Cleaner/Filter.........................................5-20
Battery.......................................................5-35
Check and Service Engine Soon Light............3-41
Coolant......................................................5-22
Coolant Heater............................................2-24
Coolant Temperature Gage...........................3-40
Coolant Temperature Warning Light................3-40
Engine Compartment Overview......................5-12
Exhaust.....................................................2-32
Oil .............................................................5-15
Oil Life System...........................................5-18
Overheating................................................5-24
Starting......................................................2-23Enhanced Traction System (ETS)........................ 4-8
Active Light................................................3-39
Warning Light.............................................3-39
Entry/Exit Lighting...........................................3-19
Event Data Recorders (EDR)............................. 7-9
Extender, Safety Belt.......................................1-32
Exterior Lamps...............................................3-13
F
Filter
Engine Air Cleaner......................................5-20
Finish Damage...............................................5-80
Fixed Mast Antenna.......................................3-122
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-61
Flat Tire, Changing.........................................5-62
Flat Tire, Storing.............................................5-70
Fluid
Automatic Transaxle.....................................5-21
Windshield Washer......................................5-30
Fog Lamps ....................................................3-18
Folding Seatback, Passenger............................. 1-6
Front Reading Lamps......................................3-19
5

Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container....................5-10
Filling Your Tank........................................... 5-8
Fuels in Foreign Countries.............................. 5-7
Gage .........................................................3-46
Gasoline Octane........................................... 5-5
Gasoline Specications.................................. 5-5
Fuses...........................................................5-83
Engine Compartment Fuse Block...................5-86
Instrument Panel Fuse Block.........................5-84
Rear Compartment Fuse Block......................5-88
Windshield Wiper.........................................5-83
G
Gage
Engine Coolant Temperature.........................3-40
Fuel..........................................................3-46
Speedometer..............................................3-32
Tachometer.................................................3-32
Garage Door Opener.......................................2-40
Gasoline
Octane........................................................ 5-5
Specications............................................... 5-5
Glove Box.....................................................2-44
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-6
Headlamp Wiring............................................5-83
Headlamps....................................................5-41
Automatic Headlamp System.........................3-17
Bulb Replacement.......................................5-41
Daytime Running Lamps...............................3-16
Delayed.....................................................3-16
Flash-to-Pass............................................... 3-8
Halogen Bulbs............................................5-41
High/Low Beam Changer................................ 3-8
On Reminder..............................................3-16
Headlamps Off in Park (P)...............................3-16
Heated Seats................................................... 1-4
Heater...................................................3-21, 3-25
Highbeam On Light.........................................3-45
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
HomeLink
®Wireless Control System.................2-40
HomeLink®Wireless Control System
Operation...................................................2-41
Hood
Checking Things Under................................5-10
Release.....................................................5-11
Horn ............................................................... 3-6
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-16
6

I
Ignition Positions.............................................2-22
Infants and Young Children, Restraints...............1-35
Ination -- Tire Pressure..................................5-53
Instrument Panel
Overview..................................................... 3-4
Instrument Panel (I/P)
Brightness..................................................3-18
Cluster.......................................................3-31
J
Jump Starting.................................................5-36
K
Keyless Entry System....................................... 2-4
Keys............................................................... 2-3
L
Labelling, Tire Sidewall....................................5-48
Lamps
Battery Run-Down Protection.........................3-20
Cargo........................................................3-19
Dome ........................................................3-18Lamps (cont.)
Exterior......................................................3-13
Fog ...........................................................3-18
Front Reading.............................................3-19
Rear Reading.............................................3-19
Trunk.........................................................3-19
LATCH System
Child Restraints...........................................1-45
Liftgate..........................................................2-15
Light
Airbag Readiness........................................3-34
Anti-Lock Brake System Warning...................3-38
Brake System Warning.................................3-37
Charging System.........................................3-37
Cruise Control.............................................3-45
Engine Coolant Temperature Warning.............3-40
Enhanced Traction System (ETS)
Active Light.............................................3-39
Enhanced Traction System (ETS)
Warning Light..........................................3-39
Highbeam On.............................................3-45
Malfunction Indicator....................................3-41
Oil Pressure...............................................3-44
Passenger Airbag Status Indicator..................3-35
Passenger Safety Belt Reminder....................3-33
Safety Belt Reminder...................................3-33
Security.....................................................3-44
Service Vehicle Soon...................................3-45
7

O
Odometer......................................................3-32
Odometer, Trip...............................................3-32
Off-Road Recovery..........................................4-12
Oil
Engine.......................................................5-15
Pressure Light.............................................3-44
Oil, Engine Oil Life System..............................5-18
Older Children, Restraints................................1-33
Online Owner Center........................................ 7-3
OnStar
®System, see OnStar®Manual...............2-38
Other Warning Devices...................................... 3-6
Outlet Adjustment............................................3-29
Outside
Convex Mirror.............................................2-38
Power Heated Mirrors..................................2-38
Power Mirrors.............................................2-37
Owner Checks and Services.............................. 6-8
Owners, Canadian............................................... ii
P
Park (P)
Shifting Into................................................2-29
Shifting Out of............................................2-31
Park (P) Headlamps Off in Park (P)..................3-16
Parking
Brake........................................................2-29
Over Things That Burn.................................2-31
Passenger Airbag Status Indicator.....................3-35
Passenger Sensing System..............................1-70
Passing.........................................................4-13
PASS-Key
®III+..............................................2-19
PASS-Key®III+ Operation................................2-20
Power ............................................................. 1-3
Accessory Outlet(s)......................................3-20
Door Locks.................................................2-12
Electrical System.........................................5-83
Retained Accessory (RAP)............................2-22
Windows....................................................2-17
Pretensioners, Safety Belt................................1-32
Programmable Automatic Door Locks.................2-13
9

Q
Questions and Answers About Safety Belts.........1-15
R
Radios..........................................................3-54
Care of Your Cassette Tape Player...............3-120
Care of Your CD and DVD Player................3-121
Care of Your CDs and DVDs .......................3-121
Radio with Cassette and CD.........................3-71
Radio with CD....................................3-55, 3-60
Radio with Six-Disc CD................................3-84
Rear Seat Audio..............................3-115, 3-117
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-55
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-54
Theft-Deterrent..........................................3-118
Understanding Reception............................3-120
Rear Compartment Storage Panel/Cover............2-45
Rear Reading Lamps......................................3-19
Rear Safety Belt Comfort Guides......................1-28
Rear Seat Audio (RSA)........................3-115, 3-117
Rear Seat Entertainment System.......................3-99
Rear Seat Operation......................................... 1-8
Rear Seat Passengers, Safety Belts..................1-25Rearview Mirror, Automatic Dimming with
Compass....................................................2-35
Rearview Mirror, Automatic Dimming with
OnStar
®and Compass.................................2-34
Rearview Mirror with OnStar®...........................2-33
Rearview Mirrors.............................................2-33
Reclining Seatbacks.......................................... 1-4
Recommended Fluids and Lubricants.................6-12
Recreational Vehicle Towing.............................4-35
Remote Keyless Entry System............................ 2-4
Remote Keyless Entry System, Operation............ 2-5
Removing the Flat Tire and Installing the
Spare Tire..................................................5-65
Removing the Spare Tire and Tools...................5-63
Replacement Bulbs.........................................5-45
Reporting Safety Defects
Canadian Government..................................7-11
General Motors...........................................7-11
United States Government............................7-10
Restraint System Check
Checking the Restraint Systems....................1-75
Replacing Restraint System Parts After
a Crash..................................................1-76
Retained Accessory Power (RAP)......................2-22
Right Front Passenger Position, Safety Belts......1-24
Roadside
Assistance Program....................................... 7-6
Rocking Your Vehicle to Get it Out....................4-29
Running the Engine While Parked.....................2-32
10

S
Safety Belt
Passenger Reminder Light............................3-33
Pretensioners..............................................1-32
Reminder Light............................................3-33
Safety Belts
Care of ......................................................5-77
Driver Position............................................1-16
How to Wear Safety Belts Properly................1-16
Questions and Answers About Safety Belts.....1-15
Rear Safety Belt Comfort Guides...................1-28
Rear Seat Passengers.................................1-25
Right Front Passenger Position......................1-24
Safety Belt Extender....................................1-32
Safety Belt Use During Pregnancy.................1-24
Safety Belts Are for Everyone.......................1-10
Shoulder Belt Height Adjuster........................1-23
Safety Warnings and Symbols.............................. iii
Scheduled Maintenance..................................... 6-4
Seatback, Folding Passenger............................. 1-6
Seats
Head Restraints............................................ 1-6
Heated Seats............................................... 1-4
Manual........................................................ 1-2
Manual Lumbar............................................. 1-3
Passenger Folding Seatback........................... 1-6
Rear Seat Operation...................................... 1-8Seats (cont.)
Reclining Seatbacks...................................... 1-4
Six-Way Power Driver.................................... 1-3
Securing a Child Restraint
Rear Seat Position......................................1-53
Right Front Seat Position..............................1-56
Security Light.................................................3-44
Service........................................................... 5-3
Adding Equipment to the Outside of
Your Vehicle.............................................. 5-5
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-41
Publications Ordering Information...................7-11
Vehicle Soon Light.......................................3-45
Servicing Your Airbag-Equipped Vehicle..............1-74
Setting the Time
Radios with Radio Data Systems (RDS).........3-55
Radios without Radio Data Systems (RDS).....3-54
Sheet Metal Damage.......................................5-80
Shifting Into Park (P).......................................2-29
Shifting Out of Park (P)...................................2-31
Shoulder Belt Height Adjuster...........................1-23
Signals, Turn and Lane-Change.......................... 3-8
Spare Tire
Compact....................................................5-73
Installing....................................................5-65
Removing...................................................5-63
Storing.......................................................5-70
11