break CHEVROLET OPTRA 5 2005 1.G User Guide

Rocking Your Vehicle to Get It Out
First, turn your steering wheel left and right. That
will clear the area around your front wheels. Then shift
back and forth between REVERSE (R) and a forward
gear, or with a manual transaxle, between FIRST (1) or
SECOND (2) and REVERSE (R), spinning the wheels
as little as possible. Release the accelerator pedal while
you shift, and press lightly on the accelerator pedal
when the transaxle is in gear. By slowly spinning your
wheels in the forward and reverse directions, you
will cause a rocking motion that may free your vehicle. If
that does not get you out after a few tries, you may
need to be towed out. If you do need to be towed out,
seeTowing Your Vehicle on page 4-33.
Loading Your Vehicle
It is very important to know how much weight your
vehicle can carry. This weight is called the Maximum
Load weight and includes the weight of all occupants,
cargo and all nonfactory-installed options. Two labels on
your vehicle show how much weight it may properly
carry, the Tire and Loading Information label and
the Certification label.
{CAUTION:
Do not load your vehicle any heavier than the
Gross Vehicle Weight Rating (GVWR), or either
the maximum front or rear Gross Axle Weight
Rating (GAWR). If you do, parts on your
vehicle can break, and it can change the way
your vehicle handles. These could cause you
to lose control and crash. Also, overloading
can shorten the life of your vehicle.
4-28

Certication Label
A vehicle specific certification label is attached to the
center pillar, near the driver’s door latch. This label tells
you the gross weight capacity of your vehicle, called
the Gross Vehicle Weight Rating (GVWR). The GVWR
includes the weight of the vehicle, all occupants,
fuel and cargo. Never exceed the GVWR for your
vehicle, or the Gross Axle Weight Rating (GAWR) for
either the front or rear axle.
And, if you do have a heavy load, you should spread
it out.
{CAUTION:
Do not load your vehicle any heavier than the
Gross Vehicle Weight Rating (GVWR), or either
the maximum front or rear Gross Axle Weight
Rating (GAWR). If you do, parts on your
vehicle can break, and it can change the way
your vehicle handles. These could cause you
to lose control and crash. Also, overloading
can shorten the life of your vehicle.
Notice:Overloading your vehicle may cause
damage. Repairs would not be covered by your
warranty. Do not overload your vehicle.
If you put things inside your vehicle — like suitcases,
tools, packages, or anything else — they will go as fast
as the vehicle goes. If you have to stop or turn
quickly, or if there is a crash, they will keep going. Label Example
4-32

Wheel Alignment and Tire Balance..................5-56
Wheel Replacement......................................5-56
Tire Chains..................................................5-57
If a Tire Goes Flat........................................5-58
Changing a Flat Tire.....................................5-59
Removing the Spare Tire and Tools................5-60
Removing the Flat Tire and Installing the
Spare Tire................................................5-61
Storing a Flat or Spare Tire and Tools............5-65
Compact Spare Tire......................................5-66
Appearance Care............................................5-66
Fabric/Carpet...............................................5-67
Vinyl...........................................................5-68
Leather.......................................................5-68
Instrument Panel..........................................5-69
Interior Plastic Components............................5-69
Glass Surfaces.............................................5-69
Weatherstrips...............................................5-69
Washing Your Vehicle...................................5-69
Cleaning Exterior Lamps/Lenses.....................5-70
Finish Care..................................................5-70Windshield and Wiper Blades.........................5-71
Aluminum Wheels.........................................5-71
Tires...........................................................5-72
Sheet Metal Damage.....................................5-72
Finish Damage.............................................5-72
Underbody Maintenance................................5-73
Chemical Paint Spotting.................................5-73
Vehicle Care/Appearance Materials..................5-74
Vehicle Identication......................................5-75
Vehicle Identification Number (VIN).................5-75
Service Parts Identification Label.....................5-75
Electrical System............................................5-75
Add-On Electrical Equipment..........................5-75
Headlamp Wiring..........................................5-76
Windshield Wiper Fuses................................5-76
Power Windows and Other Power Options.......5-76
Fuses and Circuit Breakers............................5-76
Instrument Panel Fuse Block..........................5-77
Engine Compartment Fuse Block....................5-79
Capacities and Specications..........................5-82
Normal Maintenance Replacement Parts..........5-83
Section 5 Service and Appearance Care
5-2

Doing Your Own Service Work
If you want to do some of your own service work, you
will want to use the proper service manual. It tells
you much more about how to service your vehicle than
this manual can. To order the proper service manual,
seeService Publications Ordering Information on
page 7-11.
Your vehicle has an airbag system. Before attempting to
do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-62.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. SeePart E: Maintenance Record on page 6-26.{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts and
other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
5-4

GM Goodwrench®oil meets all the requirements for
your vehicle.
If you are in an area of extreme cold, where the
temperature falls below−20°F (−29°C), it is
recommended that you use either an SAE 5W-30
synthetic oil or an SAE 0W-30 oil. Both will provide
easier cold starting and better protection for your engine
at extremely low temperatures.
Engine Oil Additives
Do not add anything to your oil. The recommended oils
with the starburst symbol that meet GM Standard
GM6094M are all you will need for good performance
and engine protection.
When to Change Engine Oil
If any one of these is true for you, use the short trip/city
maintenance schedule:
•Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling, such as frequent
driving in stop-and-go traffic.
•You frequently tow a trailer or use a carrier on top
of your vehicle.
•The vehicle is used for delivery service, police, taxi,
or other commercial application.
Driving under these conditions causes engine oil to
break down sooner. If any one of these is true for your
vehicle, then you need to change your oil and filter
every 3,000 miles (5 000 km) or 3 months — whichever
occurs first.
If none of them is true, use the long trip/highway
maintenance schedule. Change oil and filter every
7,500 miles (12 500 km) or 12 months — whichever
occurs first. Driving a vehicle with a fully warmed engine
under highway conditions will cause engine oil to
break down slower.
5-16

Headlamp Wiring
The headlamp wiring is protected by fuses, one for each
headlamp, in the fuse block. An electrical overload
will cause the lamps to turn off. If this happens, have
your headlamp wiring checked right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by an internal
circuit breaker and a fuse. If the motor overheats due to
heavy snow, etc., the wiper will stop until the motor
cools. If the overload is caused by some electrical
problem and not snow, etc., be sure to get it fixed.
Power Windows and Other Power
Options
Circuit breakers in the fuse block protect the power
windows and other power accessories. When the
current load is too heavy, the circuit breaker opens and
closes, protecting the circuit until the problem is
fixed or goes away.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links in the wiring itself.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
5-76

Selecting the Right Schedule
First you will need to decide which of the two schedules
is right for your vehicle. Here is how to decide which
schedule to follow:
Short Trip/City Denition
Follow the Short Trip/City Scheduled Maintenance if any
one of these conditions is true for your vehicle:
•Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling, such as frequent
driving in stop-and-go traffic.
•If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km):Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belt(s) Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Spark Plug Replacement. Cooling
System Service. EVAP System Service. PCV System
Service. Timing Belt Inspection. Brake/Clutch Fluid
Change (or 24 months, whichever occurs first).
Every 60,000 Miles (100 000 km):Spark Plug Wire
Replacement. Timing Belt Replacement. EVAP System
Solenoid Valve Filter Replacement.
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-5

Long Trip/Highway Denition
Follow this scheduled maintenanceonlyif none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break down
slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and Filter
Change (or every 12 months, whichever occurs
first). Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belt(s) Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Spark Plug Replacement. Cooling
System Service. EVAP System Service. PCV System
Service. Timing Belt Inspection. Brake/Clutch Fluid
Change (or 24 months, whichever occurs first).
Every 60,000 Miles (100 000 km):Spark Plug Wire
Replacement. Timing Belt Replacement. EVAP System
Solenoid Valve Filter Replacement.Every 90,000 Miles (150 000 km):Fuel Filter
Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle.
SeePart B: Owner Checks and Services on page 6-18
andPart C: Periodic Maintenance Inspections on
page 6-22.
Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-23.
6-6

Automatic Transaxle
Fluid..........................................................5-19
Operation...................................................2-21
B
Backglass Antenna..........................................3-54
Battery..........................................................5-33
Before Leaving on a Long Trip.........................4-20
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-8
Parking......................................................2-27
System Inspection.......................................6-23
System Warning Light..................................3-32
Brakes..........................................................5-30
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-18
Bulb Replacement...........................................5-38
Center High-Mounted Stoplamp (CHMSL)........5-42
Fog Lamps.................................................5-40
Front Turn Signal and Parking Lamps.............5-39
Halogen Bulbs............................................5-38
Headlamp Aiming........................................5-37
Headlamps.................................................5-38Bulb Replacement (cont.)
Replacement Bulbs......................................5-43
Sidemarker Lamps.......................................5-41
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-42
Turn Signal Lamps......................................5-40
Buying New Tires...........................................5-54
C
California Fuel.................................................. 5-5
Canadian Owners................................................ ii
Capacities and Specifications............................5-82
Carbon Monoxide...........2-11, 2-13, 2-31, 4-23, 4-35
Care of
Your CD Player...........................................3-53
Your CDs ...................................................3-53
Center High-Mounted Stoplamp (CHMSL)...........5-42
Center Rear Passenger Position, Safety Belts.....1-24
Chains, Tire...................................................5-57
Charging System Light....................................3-32
Check
Engine Light...............................................3-36
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-73
2

Customer Assistance Information (cont.)
Reporting Safety Defects to the Canadian
Government............................................7-11
Reporting Safety Defects to the United
States Government...................................7-10
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-11
D
Daytime Running Lamps..................................3-15
Daytime Running Lamps Indicator Light.............3-40
Defensive Driving............................................. 4-2
Doing Your Own Service Work........................... 5-4
Dome Lamp...................................................3-17
Door
Ajar Light...................................................3-40
Central Door Unlocking System....................... 2-9
Door Ajar Reminder....................................... 2-9
Locks.......................................................... 2-8
Power Door Locks......................................... 2-9
Rear Door Security Locks.............................2-10
Driver
Position, Safety Belt.....................................1-14
Seat Tilt Adjuster........................................... 1-3
Driving
At Night.....................................................4-14
City...........................................................4-18Driving (cont.)
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-19
Hill and Mountain Roads..............................4-21
In Rain and on Wet Roads...........................4-16
Rocking Your Vehicle to Get it Out.................4-28
Winter........................................................4-23E
Electrical System
Add-On Equipment......................................5-75
Engine Compartment Fuse Block...................5-79
Fuses and Circuit Breakers...........................5-76
Headlamp Wiring.........................................5-76
Instrument Panel Fuse Block.........................5-77
Power Windows and Other Power Options......5-76
Windshield Wiper Fuses...............................5-76
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-33
Check and Service Engine Soon Light............3-36
Coolant......................................................5-20
Coolant Heater............................................2-20
Coolant Temperature Gage...........................3-35
Cooling System Inspection............................6-23
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