engine CHEVROLET OPTRA 5 2007 1.G Service Manual

Service........................................................ 248
Accessories and Modifications................... 249
California Proposition 65 Warning.............. 249
Doing Your Own Service Work.................. 250
Adding Equipment to the Outside of
Your Vehicle.......................................... 251
Fuel............................................................. 251
Gasoline Octane........................................ 251
Gasoline Specifications.............................. 251
California Fuel........................................... 252
Additives................................................... 252
Fuels in Foreign Countries........................ 253
Filling the Tank......................................... 254
Filling a Portable Fuel Container............... 256
Checking Things Under the Hood.............. 256
Hood Release........................................... 257
Engine Compartment Overview.................. 258
Engine Oil................................................. 260
Engine Air Cleaner/Filter............................ 264
Automatic Transaxle Fluid......................... 266Manual Transaxle Fluid............................. 266
Hydraulic Clutch........................................ 266
Engine Coolant.......................................... 268
Coolant Surge Tank Pressure Cap............ 271
Engine Overheating................................... 271
Cooling System......................................... 273
Power Steering Fluid ................................. 279
Windshield Washer Fluid........................... 280
Brakes...................................................... 281
Battery...................................................... 284
Jump Starting............................................ 285
Headlamp Aiming........................................ 290
Bulb Replacement....................................... 290
Halogen Bulbs........................................... 290
Headlamps................................................ 290
Front Turn Signal and Parking Lamps.......... 292
Turn Signal Lamps (Side).......................... 293
Sidemarker Lamps (Front)......................... 294
Sidemarker Lamps (Rear).......................... 295
Section 5 Service and Appearance Care
245

Weatherstrips............................................ 339
Washing Your Vehicle............................... 339
Cleaning Exterior Lamps/Lenses................ 340
Finish Care............................................... 340
Windshield and Wiper Blades.................... 340
Aluminum Wheels...................................... 341
Tires......................................................... 342
Sheet Metal Damage................................. 342
Finish Damage.......................................... 342
Underbody Maintenance............................ 342
Chemical Paint Spotting............................ 343
Vehicle Care/Appearance Materials............ 343
Vehicle Identication.................................. 344
Vehicle Identification Number (VIN)........... 344
Service Parts Identification Label............... 345Electrical System........................................ 345
Add-On Electrical Equipment..................... 345
Headlamp Wiring....................................... 346
Windshield Wiper Fuses............................ 346
Power Windows and Other Power
Options.................................................. 346
Fuses and Circuit Breakers....................... 346
Instrument Panel Fuse Block..................... 347
Engine Compartment Fuse Block............... 349
Capacities and Specications.................... 352
Normal Maintenance Replacement Parts..... 353
Engine Drive Belt Routing......................... 354
Section 5 Service and Appearance Care
247

Accessories and Modications
When you add non-GM accessories to your vehicle
they can affect your vehicle’s performance and
safety, including such things as, airbags, braking,
stability, ride and handling, emissions systems,
aerodynamics, durability, and electronic systems
like anti-lock brakes, traction control and stability
control. Some of these accessories may even
cause malfunction or damage not covered by
warranty.
GM Accessories are designed to complement and
function with other systems on your vehicle.
Your GM dealer can accessorize your vehicle
using genuine GM Accessories. When you go to
your GM dealer and ask for GM Accessories,
you will know that GM-trained and supported
service technicians will perform the work using
genuine GM Accessories.
California Proposition 65 Warning
Most motor vehicles, including this one, contain
and/or emit chemicals known to the State of
California to cause cancer and birth defects or other
reproductive harm. Engine exhaust, many parts and
systems (including some inside the vehicle), many
fluids, and some component wear by-products
contain and/or emit these chemicals.
249

Adding Equipment to the Outside
of Your Vehicle
Things you might add to the outside of your
vehicle can affect the airflow around it. This may
cause wind noise and affect windshield washer
performance. Check with your dealer before
adding equipment to the outside of your vehicle.
Fuel
Use of the recommended fuel is an important part
of the proper maintenance of your vehicle.
To help keep the engine clean and maintain
optimum vehicle performance, GM recommends
the use of gasoline advertised as TOP TIER
Detergent Gasoline.
Gasoline Octane
Use regular unleaded gasoline with a posted
octane rating of 87 or higher. If the octane rating is
less than 87, you may notice an audible knocking
noise when you drive, commonly referred to as
spark knock. If this occurs, use a gasoline rated at
87 octane or higher as soon as possible. If you are
using gasoline rated at 87 octane or higher and you
hear heavy knocking, your engine needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
specification D 4814 in the United States or
CAN/CGSB-3.5 in Canada. Some gasolines may
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl
(MMT). General Motors recommends against the
use of gasolines containing MMT. SeeAdditives
on page 252for additional information.
251

California Fuel
If your vehicle is certified to meet California
Emissions Standards, it is designed to operate
on fuels that meet California specifications.
See the underhood emission control label. If this
fuel is not available in states adopting California
emissions standards, your vehicle will operate
satisfactorily on fuels meeting federal
specifications, but emission control system
performance may be affected. The malfunction
indicator lamp may turn on and your vehicle may
fail a smog-check test. SeeMalfunction Indicator
Lamp on page 172. If this occurs, return to
your authorized GM dealer for diagnosis. If it is
determined that the condition is caused by the type
of fuel used, repairs may not be covered by
your warranty.
Additives
To provide cleaner air, all gasolines in the United
States are now required to contain additives
that will help prevent engine and fuel system
deposits from forming, allowing your emission
control system to work properly. In most cases,
you should not have to add anything to your fuel.
However, some gasolines contain only the
minimum amount of additive required to meet
U.S. Environmental Protection Agency regulations.
To help keep fuel injectors and intake valves
clean, or if your vehicle experiences problems due
to dirty injectors or valves, look for gasoline that
is advertised as TOP TIER Detergent Gasoline.
Also, your dealer has additives that will help
correct and prevent most deposit-related problems.
Gasolines containing oxygenates, such as
ethers and ethanol, and reformulated gasolines
may be available in your area. General Motors
recommends that you use these gasolines if they
comply with the specifications described earlier.
252

Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re
can cause bad injuries. To help avoid
injuries to you and others, read and follow
all the instructions on the pump island.
Turn off your engine when you are
refueling. Do not smoke if you are near fuel
or refueling your vehicle. Do not use
cellular phones. Keep sparks, ames, and
smoking materials away from fuel. Do not
leave the fuel pump unattended when
refueling your vehicle. This is against the
law in some places. Do not re-enter vehicle
while pumping fuel. Keep children away
from the fuel pump; never let children
pump fuel.To open the fuel filler
door, pull up on the
release lever located
on the floor on the
outboard side of
the driver’s seat.
The tethered fuel cap
is located behind a
hinged fuel door on the
passenger’s side of
the vehicle.
To remove the fuel cap, turn it slowly to the left
(counterclockwise). The fuel cap has a spring in it;
if the cap is released too soon, it will spring back
to the right.
254

Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while
it is in your vehicle. Static electricity
discharge from the container can ignite the
gasoline vapor. You can be badly burned
and your vehicle damaged if this occurs.
To help avoid injury to you and others:
Dispense gasoline only into approved
containers.
Do not ll a container while it is inside a
vehicle, in a vehicle’s trunk, pickup
bed, or on any surface other than the
ground.
Bring the ll nozzle in contact with
the inside of the ll opening before
operating the nozzle. Contact should
be maintained until the lling is
complete.
Do not smoke while pumping gasoline.
Do not use a cellular phone while
pumping gasoline.
Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine
parts and start a re. These include
liquids like fuel, oil, coolant, brake uid,
windshield washer and other uids, and
plastic or rubber. You or others could be
burned. Be careful not to drop or spill
things that will burn onto a hot engine.
256

Engine Compartment Overview
When you open the hood on the engine, here is what you will see:
258

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 264.
B. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil on page 260.
C. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 260.
D. Brake Fluid/Hydraulic Clutch Fluid Reservoir.
See “Brake Fluid” underBrakes on page 281
andHydraulic Clutch on page 266.
E. Power Steering Fluid Reservoir. SeePower
Steering Fluid on page 279.F. Engine Coolant Surge Tank. SeeCooling
System on page 273.
G. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 349.
H. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 280.
I. Battery. SeeBattery on page 284.
259

Engine Oil
If the engine oil
pressure light appears
on the instrument
cluster, check the
engine oil level
right away.
For more information, seeOil Pressure Light on
page 175. You should check the engine oil
level regularly; this is an added reminder.
Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 258
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several
minutes to drain back into the oil pan. If you
do not do this, the oil dipstick might not
show the actual level.
2. Pull the dipstick and clean it with a paper
towel or cloth, then push it back in all the
way. Remove it again, keeping the tip down
and check the level.
260