transmission CHEVROLET TRACKER 1997 Repair Manual

Long TripMighway Maintenance Schedule I
0 Drain, flush and refill cooling system (or
every
30 months, whichever occurs first).
See “Engine Coolant” in the Index for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Service. (See footnote?.)
0 Replace spark plugs.
An Emission Control Service.
0 Replace air cleaner filter.
An Emission Control Service.
0 Inspect fuel tank, cap and lines and any
hoses for damage. Replace fuel tank cap
gasket.
An Emission Control Service.
(See footnote ?.)
0 Change manual transmission fluid (or every
30 months, whichever occurs first).
0 Replace fuel filter (or every 30 months,
whichever occurs first).
An Emission Control
Service.
(See footnote?.)
0 Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair
or replace
as necessary.
0 Inspect the valve lash and adjust if
necessary.
An Emission Control Service.
0 Check engine idle speed and adjust it to
underhood label specifications.
An Emission Control Service. (See footnote?.)
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Long ”rip/Highway Maintenance Schedule I
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every
7.5 months, whichever occurs first).
An Emission Control Service.
0 Clean and repack the front wheel bearings
(or at each brake relining, whichever
occurs first).
Inspect engine accessory drive belts (or
every
24 months, whichever occurs first).
An Emission Control Service.
0 Inspect camshaft timing belt.
An Emission Control Service. (See footnote ?.)
0 Drain, flush and refill cooling system (or
every
30 months, whichever occurs first).
See “Engine Coolant” in the Index for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Sewice. (See footnote?.)
0 Replace spark plugs.
0 Replace air cleaner filter.
0 Inspect fuel tank, cap and lines and any
hoses for damage or leaks. Replace fuel
tank cap gasket.
An Emission Control Service.
(See footnote T.)
0 Change manual transmission fluid (or every
30 months, whichever occurs first).
0 Replace fuel filter (or every 30 months,
whichever occurs first).
An Emission Control
Service. (See footnote “f )
0 Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair or replace
if necessary.
An Emission. Control Service.
An Emission Control
Service.
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Long Tripmighway Maintenance Schedule I
100,000 Miles (1 66 000 km)
0 Change automatic transmission fluid and
filter if the vehicle is mainly driven under
one or more
of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90 O F
(32°C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
lfyo~l do not use your vehicle under any of
these conditions, the.fZuid and filter do not
require changing.
0 Replace Positive Crankcase Ventilation
(PCV) valve. Replace any worn, plugged or
collapsed hoses.
An Emission Control Service.
17 Inspect Exhaust Gas Recirculation (EGR)
0 Inspect fuel injector.
0 Replace evaporative emissions canister.
system.
An Emission Control Service.
An Emission
Control Service.
An Emission Control Service.
DATE
SERVICED BY ACTUAL MILEAGE
7-48
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At Least Twice a Year Automatic Transmission Check
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly.
Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag system
does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace blade
inserts that appear worn
or damaged or that streak or
miss areas of the windshield. Also
see “Wiper Blades,
Cleaning”
in the Index.
Fluid Level Check
Check the transfer case, axle differential(s) and
automatic or manual transmission fluid levels and add as
needed. See “Transfer Case,” “Axle, Rear,”
“Axle, Front” and “Automatic Transmission” or
“Manual Transmission”
in the Index. Check for leaks.
A fluid loss in these systems could indicate a problem.
Have the system inspected and repaired at once. Check
the transmission fluid level; add if needed. See
“Automatic Transmission” in the Index. A fluid
loss
may indicate a problem. Check the system and repair
if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part
D.
Body Lubrication Service
Lubricate all body door hinges. Also lubricate all hinges
and latches, including those for the hood, rear
compartment, glove box door, console door and any
folding seat hardware. Part
D tells you what to use.
More frequent lubrication may be required when
exposed to a corrosive environment.
7-50
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Starter Switch Check Brake-Transmission Shift Interlock (BTSI) Check
(Automatic Transmission)
When you are doing this check, the vehicle could
move suddenly.
If it does, you or others could be
injured. Follow the. steps below.
1.
2.
3.
Before you start, be sure you have enough room
around the vehicle.
Firmly apply both the parking brake (see “Parking Brake” in the Index if necessary) and the regular brake.
NOTE:
Do not use the accelerator pedal, and be
ready to turn
off the engine immediately if it starts.
On automatic transmission vehicles, try to start the
engine in each gear.
The starter should work only in
PARK
(P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles,
put the shift lever
in NEUTRAL (N), push the clutch down halfway
and
try to start the engine. The starter should work
only when the clutch
is pushed down all the way to
the floor.
If the starter works when the clutch isn’t
pushed all the way down, your vehicle needs service.
When you are doing this check, the vehicle
move suddenly.
If it does, you or others could be
injured. Follow the steps below.
1.
2.
3.
Before you start, be sure you have enough room
around the vehicle. It should be parked on a
level surface.
Firmly apply the parking brake (see “Parking Brake’’
in the Tndex
if necessary).
NOTE: Be ready
to apply the regular brake
immediately if the vehicle begins
to move.
With
the engine off, turn the key to the ON position,
but don’t start the engine. Without applying the
regular brake,
try to move the shift lever out of
PARK (P) with normal effort. If the shift lever
moves out of
PARK (P), your vehicle’s BTSI
needs service.
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Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to
LOCK in each shift lever position.
With an automatic transmission, the key should turn
to LOCK only when the shift lever
is in PARK (P).
With a manual transmission, the key should turn to
LOCK only if you push the key in farther, while
turning it towards
LOCK.
On vehicles with a key release lever, try to turn the key
to LOCK without pressing the lever. The key should
turn to LOCK only when you press the key lever.
On all vehicles,
the key should come out only in LOCK.
Parking Brake and Automatic Transmission
PARK (P) Mechanism Check
A CA "TION:
-
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front
of your vehicle in case
it begins to roll. Be ready to apply the regular
brake at once should the vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot
on the regular brake, set the
parking brake.
To check the parking brake's holding ability:
With the engine running and transmission in
NEUTRAL
(N), slowly remove foot pressure from
the regular brake pedal.
Do this until the vehicle is
held by the parking brake only.
To check the PARK (P) mechanism's holding ability:
With the engine running, shift to PARK
(P).
Then release all brakes. If your vehicle is four-wheel
drive, be sure the transfer case is not in
NEUTRAL
(N).
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care
to
clean thoroughly any areas where mud and other debris
can collect.
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Part D: Recommended Fluids
and Lubricants
NOTE: Fluids and lubricants identified below by name,
part number or specification may be obtained from your
GM dealer.
USAGE
Engine Oil
Engine Coolant
FLUIDLUBRICANT
Engine oil with the American
Petroleum Institute Certified For
Gasoline Engines “Starburst”
symbol of the proper viscosity. To
determine the preferred viscosity for your vehicle’s engine, see
“Engine Oil” in the Index.
50150 mixture of clean water
(preferably distilled) and good
quality ethylene
glycol base
coolant (GM Part
No. 1052753 or
equivalent) conforming to GM
Specification 1825M or approved
recycled coolant conforming to
GM Specification 1825M. See
“Engine Coolant” in
the Index.
USAGE
Hydraulic Brake
System
Parking Brake Cable Guides
Power Steering System
Manual
Transmission (All) and
Transfer Case
(Four- Wheel
Drive)
Automatic
Transmission
Key Lock
Cylinders
FLUIDLUBRICANT
Delco Supreme 11 @ Brake Fluid
(GM Part No. 12377967 or
equivalent DOT-3 brake fluid).
Chassis lubricant (GM
Part
No. 12377985 or equivalent) or
lubricant meeting requirements
of
NLGI # 2, Category LB or
DEXRON@-111 Automatic.
Transmission Fluid.
GM Goodwrench Synthetic
Manual Transmission Gear Oil
(GM Part No. 12346190
- 1 quart)
or equivalent
SAE 75W-90 GL-4
gear oil.
DEXRON@-I11 Automatic
Transmission Fluid.
Multi-Pur ose lubricant, Superlube
& (GM Part
No. 12346241 or equivalent).
GC-LB.
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USAGE ~~~
Manual
Transmission Shift Linkage
Clutch Linkage
Pivot Points
Floor Shift Linkage
Chassis
Lubrication
Front Wheel
Bearings
FLUIDLUBRICANT
Chassis lubricant (GM Part
No. 12377985 or equivalent) or
lubricant meeting requirements
of
NLGI # 2, Category LB or
GC-LB.
Chassis lubricant (GM Part
No. 12377985 or equivalent) or
lubricant meeting requirements
of
NLGI # 2, Category LB or
GC-LB.
Lubriplate lubricant aerosol (GM
Part
No. 12346293 or equivalent)
or lubricant meeting requirements
of NLGI # 2 Category LB or
GC-LB.
Chassis lubricant (GM Part
No. 12377985 or equivalent) or
lubricant meeting requirements
of
NLGI # 2 Category LB or GC-LB.
Wheel bearing lubricant meeting
requirements
of NLGI # 2,
Category GC or GC-LB (GM Part
No. 105 1344 or equivalent).
USAGE
Rear Axle (All)
and Front Axle
(Four-wheel
Drive)
Windshield
Washer Solvent
Hood Latch Assembly,
Pivots, Spring
Anchor and
Release Pawl
Hood and Door
Hinges
Weatherstrip
Conditioning
FLUIDLUBRICANT ~
Axle Lubricant (GM Part
No. 12345977) or SAE SOW-90
GL-5 Gear Lubricant.
GM Optikleen@ Washer Solvent
(GM Part No, 1051515)
or equivalent.
Lubriplate lubricant aerosol (GM
Part
No. 12346293 or equivalent)
or lubricant meeting requirements
of NLGI # 2, Category LB or
GC-LB.
Multi-pu ose lubricant,
Superlube (GM Part
No. 12346241 or equivalent).
%I
Dielectric Silicone Grease (GM
Part No. 12345579 or equivalent).
See “Replacement Parts” in the Index for recommended
replacement filters, valves and spark plugs.
7-56
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1997 CHEVROLET/GEO SERVICE PUBLICATIONS ORDERING INFORMATION
The following publications covering the operation and servicing of your vehicle can be purchased by filling out
the Service Publication
Order Form in this book and mailing it in with your check, money o\
rder,
or credit card information to Helm, Incorporated (address below.)
~~ ~~
CURRENT PUBLICATIONS FOR 1997 CHEVROLETIGEO
SERVICE MANUALS
Service Manuals have the diagnosis and repair information
on engines, transmission, axle, suspension, brakes,
electrical, steering, body, etc.
RETAIL SELL PRICE:
$90.00
TRANSMISSION, TRANSAXLE, TRANSFER CASE UNIT REPAIR MANUAL
This manual provides information on unit repair service
procedures, adjustments and specifications for the
1997
GM transmissions, transaxles and transfer cases.
RETAIL SELL PRICE: $40.00
SERVICE BULLETINS
Service Bulletins give technical service information needed
to knowledgeably service General Motors cars and trucks.
Each bulletin contains instructions to assist in the
diagnosis and service of your vehicle.
PLEASE COMPLETE THE ORDER FORM SHOWN ON
THE FOLLOWING PAGE AND MAIL TO:
Helm, Incorporated P.O. Box 07130 Detroit, MI 48207
OWNER’S INFORMATION
Owner publications are written directly for Owners and
intended to provide basic operational information about the
vehicle. The owner’s manual will include the Maintenance
Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner’s Manual and
Warranty Booklet. RETAIL SELL PRICE:
$15.00
Without Portfolio: Owner’s Manual only.
RETAIL SELL PRICE:
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CURRENT & PAST MODEL ORDER FORMS
Service Publications are available for current and past
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specify year and model name of the vehicle.
OR ORDER TOLL FREE: 1-800-782-4356
Monday-Friday 8:OO AM - 6:OO PM Eastern Time
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PUBLICATION FORM
ITEM DESCRIPTION VEHICLE MODEL QTY. EACH*
PRICE
NAME I YEAR
NUMBER TOTAL PRICE I
n I I Service Manual I I 1997 I I $90.00 I
Y Car & Light Truck
0 Transmission Unit Repair
1997 $40.00
e
7
Owner’s Manual In Portfolio
I Owner’s Manual Without Portfolio 1997
$1 5.00
I 1997 I I $10.00 I
G
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