engine CHEVROLET TRACKER 2003 2.G Workshop Manual

Stop towing every 200 miles (300 km) and start the
engine. Leave the transfer case shift lever in NEUTRAL.
Shift your automatic transmission to DRIVE (D);
leave a manual transmission in SECOND (2) with the
clutch engaged. Run the engine at 2,000 rpm for
one minute to circulate oil in the transfer case. Turn the
ignition key to ACC. Now, you can continue towing
your vehicle.
Notice:Locking the steering column when towing
your vehicle may damage the steering column.
Always unlock the steering column before towing.
Notice:If you exceed 55 mph (90 km/h) while
towing your vehicle, it could be damaged. Never
exceed 55 mph (90 km/h) while towing your vehicle.
{CAUTION:
Shifting a four-wheel-drive vehicle's transfer
case into NEUTRAL can cause your vehicle to
roll even if the transmission is in Park (P) for
an automatic transmission, or if your vehicle is
in gear, for a manual transmission. You or
others could be injured. Make sure the parking
brake is ®rmly set before you shift the transfer
case to NEUTRAL.
4-49

Towing a Trailer
{CAUTION:
If you don't use the correct equipment and
drive properly, you can lose control when you
pull a trailer. For example, if the trailer is too
heavy, the brakes may not work well -- or even
at all. You and your passengers could be
seriously injured. Pull a trailer only if you have
followed all the steps in this section. Ask your
dealer for advice and information about towing
a trailer with your vehicle.
Notice:Pulling a trailer improperly can damage
your vehicle and result in costly repairs that would
not be covered by your warranty. Always follow
the instructions in this section and check with your
dealer for more information about towing a trailer
with your vehicle.Your vehicle can tow a trailer. To identify what the
vehicle trailering capacity is for your vehicle, you should
read the information in ªWeight of the Trailerº that
appears later in this section. But trailering is different
than just driving your vehicle by itself. Trailering means
changes in handling, durability and fuel economy.
Successful, safe trailering takes correct equipment,
and it has to be used properly.
That's the reason for this section. In it are many
time-tested, important trailering tips and safety rules.
Many of these are important for your safety and that of
your passengers. So please read this section carefully
before you pull a trailer.
Load-pulling components such as the engine,
transmission, wheel assemblies and tires are forced to
work harder against the drag of the added weight.
The engine is required to operate at relatively higher
speeds and under greater loads, generating extra heat.
What's more, the trailer adds considerably to wind
resistance, increasing the pulling requirements.
4-53

If You Do Decide To Pull A Trailer
If you do, here are some important points:
·There are many different laws, including speed limit
restrictions, having to do with trailering. Make sure
your rig will be legal, not only where you live
but also where you'll be driving. A good source for
this information can be state or provincial police.
·Consider using a sway control. You can ask a hitch
dealer about sway controls.
·Don't tow a trailer at all during the ®rst 600 miles
(1000 km) your new vehicle is driven. Your
engine, axle or other parts could be damaged.
·Never exceed posted towing speed limits or go over
45 mph (72 km/h), whichever is lower and don't
make starts at full throttle. This helps your engine
and other parts of your vehicle wear in at the
heavier loads.
·If you have an automatic transmission, you can use
THIRD (3) (or, as you need to, a lower gear) when
towing a trailer. Operating your vehicle in THIRD (3)
when towing a trailer will minimize heat buildup and
extend the life of your transmission. If you have a
manual transmission and you are towing a trailer,
it's better not to use the highest gear.Three important considerations have to do with weight:
·the weight of the trailer,
·the weight of the trailer tongue
·and the weight on your vehicle's tires.
Weight of the Trailer
How heavy can a trailer safely be?
It should never weigh more than 1,000 lbs. (450 kg) for
two-door models and 1,500 lbs. (680 kg) for four-door
models. But even that can be too heavy.
It depends on how you plan to use your rig. For example,
speed, altitude, road grades, outside temperature and
how much your vehicle is used to pull a trailer are all
important. And, it can also depend on any special
equipment that you have on your vehicle.
You can ask your dealer for our trailering information or
advice, or you can write us at:
Chevrolet
Chevrolet Customer Assistance
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, write to:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
4-54

Hitches
It's important to have the correct hitch equipment.
Crosswinds, large trucks going by and rough roads
are a few reasons why you'll need the right hitch.
Here are some rules to follow:
·If you make holes in the body of your vehicle, be
sure to seal them when you remove the trailering
equipment. If you don't seal them, dirt, water,
and even deadly carbon monoxide (CO) from your
exhaust can get into your vehicle. See
Engine
Exhaust on page 2-32.
Your vehicle is readily designed to accept a trailer hitch.
The frame rail ends already have holes and weld
nuts in place to accept the four bolts needed to attach
the hitch bar.
To help simplify setting up your trailer lights, there is a
trailer wiring connector located behind the left rear
trim panel. If needed, your dealer can provide help in
removing the trim panel and accessing this wiring
connector.
Your vehicle's trailer wiring has separate turn signal and
brake light circuits, which means you will most likely
need to purchase a converter to operate conventional
trailer lights.
Safety Chains
You should always attach chains between your vehicle
and your trailer. Cross the safety chains under the
tongue of the trailer to help prevent the tongue from
contacting the road if it becomes separated from
the hitch. Instructions about safety chains may be
provided by the hitch manufacturer or by the
trailer manufacturer. Follow the manufacturer's
recommendation for attaching safety chains and do not
attach them to the bumper. Always leave just enough
slack so you can turn with your rig. Never allow
safety chains to drag on the ground.
Trailer Brakes
If your trailer weighs more than 1,000 lbs. (450 kg)
loaded, then it needs its own surge brakes. Tapping into
your vehicle's brake system is not recommended.
4-56

5. If you have a four-wheel-drive vehicle, be sure the
transfer case is in a drive gear ± not in NEUTRAL.
6. Release the regular brakes.
{CAUTION:
It can be dangerous to get out of your vehicle if
the shift lever is not fully in PARK (P) with the
parking brake ®rmly set. Your vehicle can roll.
If you have left the engine running, the vehicle
can move suddenly. You or others could be
injured. To be sure your vehicle won't move,
even when you're on fairly level ground, use the
steps that follow.
Always put the shift lever fully in PARK (P) with
the parking brake ®rmly set.
If the transfer case on four-wheel-drive vehicles
is in NEUTRAL, your vehicle will be free to roll,
even if your shift lever is in PARK (P). So, be
sure the transfer case is in a drive gear Ð not in
NEUTRAL.
When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
·start your engine,
·shift into a gear, and
·release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you're
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission ¯uid (don't over®ll),
engine oil, axle lubricant, belts, cooling system and
brake system. Each of these is covered in this manual,
and the Index will help you ®nd them quickly. If you're
trailering, it's a good idea to review these sections
before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
4-59

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside
of Your Vehicle...........................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-5
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-6
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood.....................5-9
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-16
Engine Air Cleaner/Filter................................5-20
Automatic Transmission Fluid.........................5-23
Manual Transmission Fluid.............................5-26
Hydraulic Clutch...........................................5-27
Engine Coolant.............................................5-28
Radiator Pressure Cap..................................5-30
Engine Overheating.......................................5-31
Cooling System............................................5-33
Power Steering Fluid.....................................5-40Windshield Washer Fluid................................5-41
Brakes........................................................5-42
Battery........................................................5-45
Jump Starting...............................................5-46
Rear Axle.......................................................5-52
Four-Wheel Drive............................................5-53
Bulb Replacement..........................................5-55
Halogen Bulbs..............................................5-55
Headlamps..................................................5-55
Front Turn Signal and Parking Lamps..............5-57
Sidemarker Lamps........................................5-57
Rear Combination Lamps...............................5-58
Replacement Bulbs.......................................5-59
Tires..............................................................5-59
In¯ation - Tire Pressure.................................5-60
Tire Inspection and Rotation...........................5-60
When It Is Time for New Tires.......................5-62
Buying New Tires.........................................5-62
Uniform Tire Quality Grading..........................5-63
Wheel Alignment and Tire Balance..................5-64
Wheel Replacement......................................5-64
Tire Chains..................................................5-66
If a Tire Goes Flat........................................5-66
Changing a Flat Tire.....................................5-67
Section 5 Service and Appearance Care
5-1

CAUTION: (Continued)
·
Be sure you have sufficient knowledge,
experience, the proper replacement parts
and tools before you attempt any vehicle
maintenance task.
·Be sure to use the proper nuts, bolts and
other fasteners. ªEnglishº and ªmetricº
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
Adding Equipment to the Outside
of Your Vehicle
Things you might add to the outside of your vehicle
can affect the air¯ow around it. This may cause
wind noise and affect windshield washer performance.
Check with your dealer before adding equipment to
the outside of your vehicle.
Fuel
Use of the recommended fuel is an important part of the
proper maintenance of your vehicle.
Gasoline Octane
Use regular unleaded gasoline with a posted octane
of 87 or higher. If the octane is less than 87, you may
get a heavy knocking noise when you drive. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. Otherwise, you might damage
your engine. A little pinging noise when you accelerate
or drive uphill is considered normal. This does not
indicate a problem exists or that a higher-octane fuel is
necessary. If you are using 87 octane or higher-octane
fuel and hear heavy knocking, your engine needs
service.
5-4

Gasoline Speci®cations
It is recommended that gasoline meet speci®cations
which were developed by the American Automobile
Manufacturers Association and endorsed by the
Canadian Vehicle Manufacturers Association for better
vehicle performance and engine protection. Gasoline
meeting these speci®cations could provide improved
driveability and emission control system performance
compared to other gasoline.
In Canada, look for the
ªAuto Makers' Choiceº
label on the pump.
California Fuel
If your vehicle is certi®ed to meet California Emission
Standards (see the underhood emission control label),
it is designed to operate on fuels that meet California
speci®cations. If this fuel is not available in states
adopting California emissions standards, your vehicle
will operate satisfactorily on fuels meeting federal
speci®cations, but emission control system performance
may be affected. The malfunction indicator lamp may turn
on (see
Malfunction Indicator Lamp on page 3-31) and
your vehicle may fail a smog-check test. If this occurs,
return to your authorized GM dealer for diagnosis. If it is
determined that the condition is caused by the type of fuel
used, repairs may not be covered by your warranty.
Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work properly.
You should not have to add anything to your fuel.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available
in your area to contribute to clean air. General Motors
recommends that you use these gasolines, particularly if
they comply with the speci®cations described earlier. Canada Only
5-5

Filling a Portable Fuel Container
{CAUTION:
Never ®ll a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the gasoline vapor.
You can be badly burned and your vehicle
damaged if this occurs. To help avoid injury
to you and others:
·Dispense gasoline only into approved
containers.
·Do not ®ll a container while it is inside a
vehicle, in a vehicle's trunk, pickup bed or
on any surface other than the ground.
·Bring the ®ll nozzle in contact with the
inside of the ®ll opening before operating
the nozzle. Contact should be maintained
until the ®lling is complete.
·Do not smoke while pumping gasoline.
Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up and
injure you even when the engine is not running.
Keep hands, clothing and tools away from any
underhood electric fan. Don't reach through the
grille to release the underhood lever.
{CAUTION:
Things that burn can get on hot engine parts
and start a ®re. These include liquids like fuel,
oil, coolant, brake ¯uid, windshield washer
and other ¯uids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
5-9

Engine Compartment Overview
When you open the hood on the 2.0L engine (if equipped), you'll see:
5-12