CHRYSLER PT CRUISER 2004 1.G Owners Manual

RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluids, Lubricants and Genuine Parts
Engine Coolant MopartAntifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology)
Engine Oil Use API Certified SAE 5W-30 Engine Oil. Refer to oil viscosity chart for cor-
rect SAE grade meeting DaimlerChrysler Material Standard MS-6395.
Engine Oil Filter Non TurboÐMopar 4105409 or equiv. TurboÐMopar 4781452AA or equiv.
Spark Plugs Refer to the Vehicle Emission Control Information label in the engine com-
partment.
Fuel Selection 91 Octane for High Output 2.4L Turbo and 87 Octane for 2.4L Standard
Turbo and 2.4L Standard Non Turbo Engines.
MAINTAINING YOUR VEHICLE 291
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Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission Fluid. MopartATF+4 Automatic Transmission Fluid.
Manual Transmission Fluid. MopartATF+4 Automatic Transmission Fluid.
Brake Master Cylinder MopartDOT 3 and SAE J1703 should be used. If DOT 3 brake fluid is not
available, then DOT 4 is acceptable. Use only recommended brake fluids.
Power Steering Reservoir MopartATF+4 Automatic Transmission Fluid.
292 MAINTAINING YOUR VEHICLE

MAINTENANCE SCHEDULES
CONTENTS
mEmission Control System Maintenance........294
mMaintenance Schedule...................294
NSchedule ªBºÐAll Engines..............297NSchedule ªAºÐ2.4L Non Turbo Charged
Engines............................305
NSchedule ªAºÐ2.4L Turbocharged Engines . . . 309
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EMISSION CONTROL SYSTEM MAINTENANCE
The ªScheduledº maintenance services, listed inbold
typemust be done at the times or mileages specified to
assure the continued proper functioning of the emission
control system. These, and all other maintenance services
included in this manual, should be done to provide best
vehicle performance and reliability. More frequent main-
tenance may be needed for vehicles in severe operating
conditions such as dusty areas and very short trip
driving.
Inspection and service also should be done any time a
malfunction is suspected.
NOTE:Maintenance, replacement, or repair of the emis-
sion control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part which has been
certified pursuant to U.S. EPA or, in the State of Califor-
nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULE
There are three maintenance schedules that showre-
quiredservice for your vehicle.
First is ScheduleªBºÐALL ENGINES. It is for vehicles
that are operated under the conditions that are listed
below and at the beginning of the schedule.
²Day and night temperatures are below 32É F (0É C).
²Stop and go driving.
²Extensive engine idling.
²Driving in dusty conditions.
²Short trips of less than 10 miles (16 km).
²More than 50% of your driving is at sustained high
speeds during hot weather, above 90É F (32É C).
²Trailer towing.²L
²Taxi, police, or delivery service (commercial ser-
vice).²L
294 MAINTENANCE SCHEDULES
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²Off-road or desert operation.
²If equipped for and operating with E-85 (ethanol)
fuel.
NOTE:IfANYof these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,
whichever comes first and follow schedule ªBÐAll En-
ginesº of the9Maintenance Schedules9section of this
manual.
NOTE:Most vehicles are operated under the conditions
listed for Schedule9B9ÐALL ENGINES.
Second is ScheduleªAºÐNON TURBO CHARGED
ENGINES. It is for vehicles that are not operated under
any of the conditions listed under Schedule9B9ÐALL
ENGINES.
Third is ScheduleªAºÐTURBO CHARGED ENGINES.
It is for vehicles that are not operated under any of the
conditions listed under Schedule9B9ÐALL ENGINES.Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
²Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
²Check the windshield washer solvent and add if
required.
MAINTENANCE SCHEDULES 295
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Once a Month
²Check tire pressure and look for unusual wear or
damage.
²Inspect the battery and clean and tighten the terminals
as required.
²Check the fluid levels of coolant reservoir, brake
master cylinder and transaxle and add as needed.
²Check all lights and all other electrical items for correct
operation.
²Check rubber seals on each side of the radiator for
proper fit.
At Each Oil Change
²Change the engine oil filter.
²Inspect the exhaust system.
²Inspect the brake hoses.
²Inspect the CV joints and front suspension compo-
nents.
²Check the automatic transaxle fluid level.
²Check the manual transaxle fluid level and fill plug
condition.
²Check the coolant level, hoses, and clamps.
²Rotate the tires at each oil change interval shown on
Schedule ªAºÐNON TURBO CHARGED ENGINES
6,000 miles (10 000 km), Schedule ªAºÐTURBO
CHARGED ENGINES 5,000 miles (8 000 km), or every
other interval shown on Schedule ªBºÐALL EN-
GINES 6,000 miles (10 000 km).
296 MAINTENANCE SCHEDULES
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SCHEDULE ªBºÐALL ENGINES
Follow schedule ªBºÐAll Engines if you usually operate
your vehicle under one or more of the following condi-
tions.
Change the automatic transmission fluid and filter every
60,000 miles (96 000 km) if the vehicle is usually operated
under one or more of the conditions marked with anL.
Change the manual transaxle fluid every 48,000 miles (77
000 km) if the vehicle is usually operated under one or
more of the conditions marked with an ².
²Day and night temperatures are below32É F (0É C).
²Stop and go driving.
²Extensive engine idling.
²Driving in dusty conditions.
²Short trips of less than 10 miles (16.2 km).
²More than 50% of your driving is at sustained high
speeds during hot weather, above 90É F (32É C ).
²Trailer towing.²L
²Taxi, police, or delivery service (commercial ser-
vice).²L
²Off-road or desert operation.
²If equipped for and operating with E-85 (ethanol)
fuel.
NOTE:IfANYof these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,
whichever comes first and follow schedule ªBÐAll En-
ginesº of the9Maintenance Schedules9section of this
manual.
MAINTENANCE SCHEDULES 297
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If none of these apply to you, and your vehicle is
equipped with a Non±Turbo Charged Engine then
change your engine oil at every interval shown on
schedule ªAºÐNON TURBO CHARGED ENGINES in
the maintenance schedule section of this manual.If none of these apply to you, and your vehicle is
equipped with a Turbo Charged Engine change your
engine oil at every interval shown on schedule
ªAºÐTURBO CHARGED ENGINES in the maintenance
schedule section of this manual.
Miles 3,000 6,000 9,000 12,000 15,000 18,000
(Kilometers) (5 000) (10 000) (14 000) (19 000) (24 000) (29 000)
Change engine oil and engine oil filter.XXXXX X
Inspect the brake linings. X
Inspect theengine air cleaner filter.Replace
as necessary.*X
Inspect thePCV make-up air filter.Replace as
necessary.X
298 MAINTENANCE SCHEDULES
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Miles 21,000 24,000 27,000 30,000 33,000 36,000
(Kilometers) (34 000) (38 000) (43 000) (48 000) (53 000) (58 000)
Change engine oil and engine oil filter.XXXXX X
Inspect the brake linings. X X
Replace theengine air cleaner filter.X
Replace thespark plugs.X
Inspect the tie rod ends and boot seals. X
Inspect thePCV valveand replace as neces-
sary.*X
Replace thePCV make-up air filter.X
Adjust the generator drive belt tension. X
MAINTENANCE SCHEDULES 299
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Miles 39,000 42,000 45,000 48,000 51,000 54,000
( Kilometers) (62 000) (67 000) (72 000) (77 000) (82 000) (86 000)
Change engine oil and engine oil filter.XXXXX X
Inspect the brake linings. X
Change the brake fluid. If vehicle is used for
trailer towing.X
Inspect theengine air cleaner filter.Replace
as necessary.*X
Change the manual transaxle fluid.² X
Inspect thePCV make-up air filter.Replace as
necessary.X
300 MAINTENANCE SCHEDULES
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