light CHRYSLER PT CRUISER 2005 1.G Repair Manual

•An out-of-tune engine, or certain fuel or ignition
malfunctions, can cause the catalytic converter to
overheat. If you notice a pungent burning odor or
some light smoke, your engine may be out of tune or
malfunctioning and may require immediate service.
Contact your dealer for service assistance.
•The use of fuel additives which are now being sold as
octane enhancers is not recommended. Most of these
products contain high concentrations of methanol.
Fuel system damage or vehicle performance problems
resulting from the use of such fuels or additives is not
the responsibility of the manufacturer.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
Carbon Monoxide Warnings
WARNING!
Carbon monoxide (CO) in exhaust gases is deadly.
Follow the precautions below to prevent carbon
monoxide poisoning:
•Do not inhale exhaust gases. They contain carbon
monoxide, a colorless and odorless gas which can kill.
Never run the engine in a closed area, such as a
garage, and never sit in a parked vehicle with the
engine running for an extended period. If the vehicle is
stopped in an open area with the engine running for
more than a short period, adjust the ventilation system
to force fresh, outside air into the vehicle.
224 STARTING AND OPERATING

CAUTION!
A poorly fitting gas cap may cause the Malfunction
Indicator Light to turn on.
CAUTION!
To avoid fuel spillage and overfilling, do not“top
off”the fuel tank after filling.
NOTE:When the fuel nozzle“clicks”or shuts off, the
fuel tank is full.
WARNING!
•Never have any smoking materials lit in or near
the vehicle when the gas cap is removed or the
tank filled.
•Never add fuel when the engine is running. This
is in violation of most state and federal fire
regulations and will cause the malfunction indi-
cator light to turn on.
NOTE:Tighten the gas cap about 1/4 turn until you
hear one click. This is an indication that cap is properly
tightened.
If the gas cap is not tighten properly, the Malfunction
Indicator Light will come on. Be sure the gas cap is
tightened every time the vehicle is refueled.
226 STARTING AND OPERATING

•Whenever you pull a trailer, regardless of the trailer
size, stop lights and turn signals on the trailer are
recommended for motoring safety.
•The automatic transaxle fluid and filter should be
changed if you REGULARLY tow a trailer for more
than 45 minutes of continuous operation. See Schedule
“B”in section 8 of this manual for transaxle fluid
change intervals.
NOTE:Check the automatic transaxle fluid level before
towing.NOTE:For vehicles equipped with Autostick. By using
the Autostick modes, and selecting a specific gear range,
frequent shifting can be avoided. The highest gear range
should be selected that allows for adequate performance.
For example, choose“4”if the desired speed can be
maintained. Choose“3”or“2”if needed to maintain the
desired speed.
NOTE:Extended driving at high RPM should be
avoided to prevent excess heat generation. A reduction in
vehicle speed may be required to avoid extended driving
at high RPM. Return to a higher gear range or vehicle
speed when road conditions and RPM level allows.
STARTING AND OPERATING 229
5

Do not raise the vehicle until you are sure the jack is
securely engaged.
4. Raise the vehicle by turning the jack screw to the right,
using the swivel wrench. Raise the vehicle only until the
tire just clears the surface and enough clearance is
obtained to install the spare tire. Minimum tire lift
provides maximum stability.
WARNING!
Raising the vehicle higher than necessary can make
the vehicle less stable. It could slip off the jack and
hurt someone near it. Raise the vehicle only enough
to remove the tire.
5. Remove the wheel nuts and pull the wheel and wheel
covers where applicable off the hub. Install the spare
wheel and wheel nuts with the cone shaped end of thenuts toward the wheel. Lightly tighten the nuts. To avoid
the risk of forcing the vehicle off the jack, do not tighten
the nuts fully until the vehicle has been lowered.
WARNING!
To avoid possible personal injury, handle the wheel
covers with care to avoid contact with any sharp
edges.
NOTE:The wheel cover is held on the wheel by the
wheel nuts. When reinstalling original wheel, properly
align the wheel cover to the valve stem, place the wheel
cover onto the wheel, then install the wheel nuts.
6. Lower the vehicle by turning the jack screw to the left.
7. Finish tightening the nuts. Push down on the wrench
while tightening the wheel nuts. Alternate nuts until each
nut has been tightened twice. Correct wheel nut torque is
WHAT TO DO IN EMERGENCIES 239
6

Bulb Replacement......................299
▫Headlight Bulb Replacement.............299
▫Front Park/Turn Signal/Side Marker Lights . . 300
▫Front Fog Lights—If Equipped...........300
▫Tail/Stop, And Rear Turn Signal Lights......300
▫Back Up Light Bulb....................301▫Center High Mounted Stop Light..........301

Fluids And Capacities...................302

Recommended Fluids, Lubricants And Genuine
Parts................................303
▫Engine.............................303
▫Chassis............................304
MAINTAINING YOUR VEHICLE 251
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ONBOARD DIAGNOSTIC SYSTEM—OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the“Malfunction Indicator Light.”It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
•Prolonged driving with the“Malfunction Indica-
tor Light”on could cause further damage to the
emission control system. It could also affect fuel
economy and driveability. The vehicle must be
serviced before any emissions tests can be per-
formed.
•If the“Malfunction Indicator Light”is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur.
Immediate service is required.
254 MAINTAINING YOUR VEHICLE

Cleaning Headlights
Your vehicle has plastic headlights that are lighter and
less susceptible to stone breakage than glass headlights.
Plastic is not as scratch resistant as glass and therefore
different lens cleaning procedures must be followed.
To minimize the possibility of scratching the lenses and
reducing light output, avoid wiping with a dry cloth. To
remove road dirt, wash with a mild soap solution fol-
lowed by rinsing.
Do not use abrasive cleaning components, solvents, steel
wool or other aggressive material to clean the lenses.
Glass Surfaces
All glass surfaces should be cleaned on a regular basis
with any commercial household-type glass cleaner.
Never use an abrasive type cleaner. Use caution whencleaning inside rear windows equipped with electric
defrosters. Do not use scrapers or other sharp instru-
ments which may scratch the elements.
Instrument Panel Cover
The instrument panel cover has a low glare surface which
minimizes reflections in the windshield. Do not use
protectants or other products which may cause undesir-
able reflections. Use soap and warm water to restore the
low glare surface.
Cleaning Plastic Instrument Cluster Lenses
The lenses in front of the instruments in the vehicle are
molded in clear plastic. When cleaning the lenses, care
must be taken to avoid scratching the plastic.
1. Clean with a wet soft rag. A mild soap solution may be
used, but do not use high alcohol content of abrasive
cleaners. If soap is used, wipe clean with a clean damp
rag.
MAINTAINING YOUR VEHICLE 289
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FUSE Amp/Color Items Fused
1 30 Amp/Pink Ignition Start
2 40 Amp/
GreenAnti-Lock Brake (ABS)
Pump
3 40 Amp/
GreenIgnition Run
4 30 Amp/Blue Heated Seats
5 40 Amp/
GreenRadiator Fan (Low Speed
Turbo only)
6 50 Amp/Red High Speed Radiator Fan
(Turbo Only)
7 30 Amp/Blue Anti-Lock Brake (ABS)
Solenoid
8 40 Amp/
GreenElectric Back Light (EBL)
9 40 Amp/
GreenPower Top10 40 Amp/
GreenIP Fuse Block
11 10 Amp/Red Air Conditioning (A/C)
12 15 Amp/Lt.
BlueStop Lights
13 20 Amp/
YellowFuel Pump/Auto Shut
Down (ASD)
14 15 Amp/Lt.
BlueHorn
15 20 Amp/
YellowElectronic Automatic
Transaxle (ETAX)
16
17 15 Amp/Lt.
BlueHi Beam
18 30 Amp/Blue Ignition Off Draw (IOD)
19 15 Amp/Lt.
BlueHazard Flasher
294 MAINTAINING YOUR VEHICLE

FUSE Amp/Color Items Fused
1 25 Amp/
NaturalHeadlamp Switch
2 15 Amp/Lt.
BluePark Lamps
3 20 Amp/
YellowRKE/Door Locks
4 20 Amp/
YellowPower Height Adjust
5 10 Amp/Red Airbag Run Only
6 10 Amp/Red B/U Electric Back Light
(EBL) NEU SAF
7 25 Amp/
NaturalHVAC Blower
8 15 Amp/Lt.
BlueFog Lamp (Non BUX)
9 10 Amp/Red Airbag Run-ST10 10 Amp/Red Cluster/RKE/SKIM
11 10 Amp/Red Engine Module/ABS-
TRAC
12 10 Amp/Red PDC Relays/LDP
13 10 Amp/Red Interior Lighting
14 20 Amp/
YellowOverhead Console/Radio
15 20 Amp/
YellowWipers/Comb. FLS
16 10 Amp/Red Auto Stick/Ignition
17 15 Amp/Lt.
BlueHeated Seats
18 10 Amp/Red Heated Mirrors
19 10 Amp/Red Rt Headlamp
20 10 Amp/Red Lt Headlamp
296 MAINTAINING YOUR VEHICLE

CAUTION!
When replacing a blown fuse, it is important to use
only a fuse having the correct amperage rating. The
use of a fuse with a rating other than indicated may
result in a dangerous electrical system overload. If a
properly rated fuse continues to blow, it shows a
problem in the circuit that must be corrected.
VEHICLE STORAGE
If you will not be using your vehicle for more than 21
days you may want to take steps to preserve your battery.
You may:
•Disengage the mini fuse in the Power Distribution
Center labeled IOD (Ignition Off-Draw).
•Or, disconnect the negative cable from the battery.
REPLACEMENT BULBS
LIGHT BULBS—Inside Bulb No.
ABS Indicator.......................... LED
Airbag Indicator........................ LED
Brake System Warning Indicator............. LED
Center Console Floor Lamp................. T37
Climate Controls......................6233137
Console Gear Selector...................PC194
Cruise Indicator....................... VFD*
Deck Lid Ajar Indicator................... LED
Dome Light (Sport Bar Lights)..............T904
Door Ajar Indicator..................... VFD*
Front Fog Indicator...................... LED
High Beam Indicator....................... 74
Instrument Cluster Illumination.............. 74
Low Fuel Indicator....................... LED
Low Oil Pressure Indicator................. LED
Overhead Reading Light (Rearview Mirror).....T192
MAINTAINING YOUR VEHICLE 297
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