instrument cluster CHRYSLER VOYAGER 2001 Service Manual

Component Page
C326............................. 8W-80-41
C327............................. 8W-80-41
C327............................. 8W-80-41
C329 (Diesel)....................... 8W-80-42
C329 (Diesel)....................... 8W-80-42
C330 (Diesel)....................... 8W-80-42
C330 (Diesel)....................... 8W-80-42
C331 (Diesel)....................... 8W-80-42
C331 (Diesel)....................... 8W-80-43
C332 (ATC)........................ 8W-80-43
C332 (ATC)........................ 8W-80-43
Cabin Heater Assist C1 (Diesel)........ 8W-80-43
Cabin Heater Assist C2 (Diesel)........ 8W-80-44
Camshaft Position Sensor (Gas)........ 8W-80-44
Camshaft Position Sensor (Diesel)...... 8W-80-44
CD Changer....................... 8W-80-44
Center Dome Lamp (Base/High Line).... 8W-80-45
Center High Mounted Stop Lamp....... 8W-80-45
Clockspring C1..................... 8W-80-45
Clockspring C2..................... 8W-80-45
Clockspring C3..................... 8W-80-45
Clockspring C4..................... 8W-80-46
Clockspring C5..................... 8W-80-46
Clutch Departure Switch (Diesel)....... 8W-80-46
Clutch Interlock/Upstop Switch (MTX) . . . 8W-80-46
Controller Antilock Brake............. 8W-80-47
Crank Case Ventilation Heater (Diesel) . . 8W-80-47
Crankshaft Position Sensor (Diesel)..... 8W-80-48
Crankshaft Position Sensor (Gas)....... 8W-80-48
Data Link Connector................. 8W-80-48
Diagnostic Junction Port.............. 8W-80-49
Dosing Pump....................... 8W-80-49
Driver Airbag C1.................... 8W-80-49
Driver Airbag C2.................... 8W-80-49
Driver Blend Door Actuator (ATC)...... 8W-80-50
Driver Blend Door Actuator (MTC)...... 8W-80-50
Driver Door Courtesy Lamp........... 8W-80-50
Driver Door Lock Switch.............. 8W-80-50
Driver Heated Seat Back............. 8W-80-50
Driver Heated Seat Cushion........... 8W-80-51
Driver Heated Seat Module C1......... 8W-80-51
Driver Heated Seat Module C2......... 8W-80-51
Driver Heated Seat Module C3......... 8W-80-51
Driver Power Seat Front Riser Motor.... 8W-80-52
Driver Power Seat Horizontal Motor..... 8W-80-52
Driver Power Seat Rear Riser Motor.... 8W-80-52
Driver Power Seat Recliner Motor...... 8W-80-52
Driver Power Seat Switch............. 8W-80-52
Driver Power Window Motor........... 8W-80-53
Driver Power Window Switch (LHD)..... 8W-80-53
Driver Power Window Switch (RHD).... 8W-80-53
Driver Seat Belt Switch.............. 8W-80-54
Driver Seat Belt Tensioner............ 8W-80-54
EGR Solenoid (Diesel)................ 8W-80-54Component Page
EGR Solenoid (Gas)................. 8W-80-54
Electric Wiper De-Icer C1............. 8W-80-54
Electric Wiper De-Icer C2............. 8W-80-55
Engine Control Module C1 (Diesel)...... 8W-80-55
Engine Control Module C2 (Diesel)...... 8W-80-57
Engine Coolant Temp Sensor (Diesel).... 8W-80-57
Engine Coolant Temp Sensor (Gas)...... 8W-80-58
Engine Oil Pressure Sensor (Diesel)..... 8W-80-58
Engine Oil Pressure Switch (Gas)....... 8W-80-58
Engine Oil Temperature Sensor (Diesel) . . 8W-80-58
EVAP/Purge Solenoid (Gas)............ 8W-80-58
Evaporator Temperature Sensor........ 8W-80-59
Floor Console Lamp................. 8W-80-59
Floor Console Power Outlet........... 8W-80-59
Front Blower Module C1 (ATC)......... 8W-80-59
Front Blower Module C2 (ATC)......... 8W-80-59
Front Cigar Lighter................. 8W-80-60
Front Reading Lamps/Switch.......... 8W-80-60
Front Washer Pump Motor............ 8W-80-60
Fuel Heater (Diesel)................. 8W-80-60
Fuel Injector No. 1 (2.4L/3.3L/3.8L)..... 8W-80-60
Fuel Injector No. 1 (Diesel)............ 8W-80-61
Fuel Injector No. 2 (2.4L/3.3L/3.8L)..... 8W-80-61
Fuel Injector No. 2 (Diesel)............ 8W-80-61
Fuel Injector No. 3 (2.4L/3.3L/3.8L)..... 8W-80-61
Fuel Injector No. 3 (Diesel)............ 8W-80-61
Fuel Injector No. 4 (2.4L/3.3L/3.8L)..... 8W-80-62
Fuel Injector No. 4 (Diesel)............ 8W-80-62
Fuel Injector No. 5 (3.3L/3.8L)......... 8W-80-62
Fuel Injector No. 6 (3.3L/3.8L)......... 8W-80-62
Fuel Pressure Sensor (Diesel).......... 8W-80-62
Fuel Pressure Solenoid (Diesel)......... 8W-80-63
Fuel Pump Module.................. 8W-80-63
Generator......................... 8W-80-63
Glove Box Lamp.................... 8W-80-63
Glow Plug Relay (Diesel).............. 8W-80-63
Halo Lamp........................ 8W-80-64
Headlamp Switch................... 8W-80-64
Headlamp Washer Pump Motor
(Built-Up-Export)................. 8W-80-64
High Note Horn.................... 8W-80-64
Hood Ajar Switch................... 8W-80-65
Idle Air Control Motor (2.4L).......... 8W-80-65
Idle Air Control Motor (3.3L/3.8L)....... 8W-80-65
Ignition Coil (2.4L).................. 8W-80-65
Ignition Coil (3.3L/3.8L).............. 8W-80-65
Ignition Switch..................... 8W-80-66
Inlet Air Temperature Sensor.......... 8W-80-66
Instrument Cluster.................. 8W-80-66
Instrument Panel Switch Bank......... 8W-80-67
Intelligent Power Module C1.......... 8W-80-67
Intelligent Power Module C2.......... 8W-80-68
Intelligent Power Module C3 (Diesel).... 8W-80-68
Intelligent Power Module C3 (Gas)...... 8W-80-69
8Wa - 80 - 2 8W-80 CONNECTOR PIN-OUTSRG

BODY CONTROL MODULE C4 - BLACK/GRAY 34 WAY
CAV CIRCUIT FUNCTION
1 E18 20OR/LB (POWER MIRRORS) PANEL LAMPS DRIVER (MIRROR SWITCH)
2 E12 20OR/GY PANEL LAMPS DRIVER (HVAC)
3 E19 20OR/BR PANEL LAMPS DRIVER (HEADLAMP SWITCH)
4 D9 20WT/GY RKE MODULE PROGRAM ENABLE
5 G150 20VT/BR INSTRUMENT CLUSTER WAKE UP SENSE
6 E17 20OR/YL (EXCEPT BUILT-UP-EX-
PORT)PARADE MODE SIGNAL (RADIO)
7 P162 20LG/DG (BUILT-UP-EXPORT) PASSENGER FOLDING MIRROR RELAY CONTROL
8 G69 20VT/WT (HIGH LINE) VTSS INDICATOR DRIVER
9 L161 20WT/LG LEFT TURN INDICATOR DRIVER
10 F504 20GY/PK IGNITION SWITCH OUTPUT (RUN)
11 E14 20OR/TN PANEL LAMPS DRIVER (RADIO)
12 E13 20OR/YL PANEL LAMPS DRIVER (INSTRUMENT CLUSTER)
13 X920 20GY/OR RADIO CONTROL MUX RETURN
14 G900 20VT/OR IGNITION SWITCH SENSE RETURN
15 - -
16 - -
17 L160 20WT/TN RIGHT TURN INDICATOR DRIVER
18 M26 20YL/DB HALO LAMP DRIVER
19 - -
20 - -
21 - -
22 G902 20VT/OR MULTI-FUNCTION SWITCH MUX RETURN
23 - -
24 - -
25 - -
26 M28 20YL/TN GLOVE BOX LAMP DRIVER
27 - -
28 - -
29 - -
30 - -
31 G96 20VT/DG REMOTE KEYLESS ENTRY INTERFACE
32 B27 20DG/WT TRACTION CONTROL SWITCH SENSE
33 P136 20TN/YL (BUILT-UP-EXPORT) FOLDING MIRROR SWITCH SENSE
34 G26 20VT/OR CHIME DRIVER
RG8W-80 CONNECTOR PIN-OUTS8Wa-80-13

IGNITION SWITCH - BLACK 5 WAY
CAV CIRCUIT FUNCTION
1 G900 20VT/OR IGNITION SWITCH SENSE RETURN
2 G20 20VT/BR IGNITION SWITCH SENSE
3 F20 20PK/WT (LHD) IGNITION SWITCH OUTPUT (RUN-START)
3 F20 20PK/WT IGNITION SWITCH OUTPUT (RUN-START)
4 T751 20YL IGNITION SWITCH OUTPUT (START)
5 A106 20LB/RD FUSED B(+)
INLET AIR TEMPERATURE SENSOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K21 18DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
2 K900 18DB/DG SENSOR GROUND
INSTRUMENT CLUSTER - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1 E13 20OR/YL PANEL LAMPS DRIVER
2 L160 20WT/TN (LOW LINE) RIGHT TURN INDICATOR DRIVER
3 G7 20VT/GY (HIGH LINE) LOW OIL PRESSURE INDICATOR DRIVER
4 G3 20VT/LB (HIGH LINE) MALFUNCTION INDICATOR LAMP DRIVER
5 L134 20WT/GY (HIGH LINE) HIGH BEAM INDICATOR DRIVER
6 A701 16BR/RD FUSED B(+) (HAZARD)
7 Z108 18BK/LG GROUND
8 L161 20WT/LG (LOW LINE) LEFT TURN INDICATOR DRIVER
9 D25 20WT/VT PCI BUS
10 B25 20DG/WT (RHD) PARK BRAKE SWITCH SENSE
10 B25 16DG/WT (LHD) PARK BRAKE SWITCH SENSE
11 G26 20VT/OR CHIME DRIVER
12 G150 20VT/BR INSTRUMENT CLUSTER WAKE UP SENSE
13 Z18 18BK/LB GROUND
8Wa - 80 - 66 8W-80 CONNECTOR PIN-OUTSRG

Component/Ground Color Location Fig.
Fuel Injector No.1 (Diesel) BK At Fuel Injector 12
Fuel Injector No.2 BK At Fuel Injector N/S
Fuel Injector No.2 (Diesel) BK 12
Fuel Injector No.3 BK At Fuel Injector N/S
Fuel Injector No.3 (Diesel) BK 12
Fuel Injector No.4 BK At Fuel Injector N/S
Fuel Injector No.4 (Diesel) BK 12
Fuel Injector No.5 BK At Fuel Injector N/S
Fuel Injector No.6 BK At Fuel Injector N/S
Fuel Tank Module LTGY Side of Fuel Tank N/S
Fuel Rail Pressure Sensor
(Diesel)BK Top Left of Engine 12
G100 Body Ground Near Powertrain Control Module N/S
G101 Above Starter 11
G102 Left Headlamp Area N/S
G103 Above Starter 11
G200 Right Side of Instrument Panel 16, 20, 25
G201 Right Side of Instrument Panel 16, 20, 25
G300 Left B Pillar 27
G301 Right B Pillar 28, 29
G302 Left Rear Quarter N/S
G400 Liftgate Ground 38
Generator BK Rear of Generator 11, 12, 14,
15
Glove Box Lamp BL Rear of Glove Box 19, 25
Glow Plug Relay (Diesel) BK At Relay N/S
Halo Lamp WT Steering Column 16, 17, 18,
19, 26
Headlamp Switch BK Rear of Switch 16, 17, 25
Headlamp Washer Pump Motor At Motor
High Note Horn BK Left Frame Rail 6
High Pressure Fuel Pump
(Diesel)Rear of Pump
Hood Ajar Switch BK Left Fender 7
Idle Air Control Motor (2.4L) BK On Throttle Body 10
Idle Air Control Motor (3.3/3.8L) BK On Throttle Body 14
Ignition Coil Pack 2.4L BK Top of Valve Cover 10, 11
Ignition Coil Pack 3.3L, 3.8L DKGY Top of Engine 15
Ignition Switch BK Rear of Switch at Steering Column 16, 17 18,
19, 26
Inlet Air Temperature Sensor BK Top Left of Engine 14
Instrument Cluster BK Rear of Cluster 16, 17, 23
Instrument Panel Switch Bank BK Right Center of Instrument Panel 16, 19, 21
RG8W-90 CONNECTOR/GROUND LOCATIONS BUX8Wa-90-5
CONNECTOR/GROUND LOCATIONS BUX (Continued)

Splice Number Location Fig.
S204 Near T/O to Instrument Panel Speaker 9, 10
S205 Near T/O for C201 9
S206 Near T/O for Instrument Cluster 9
S207 In A/C Unit Assembly N/S
S208 (RHD) Between T/O for Antenna Connector and T/O for Front
Cigar Lighter10
S209 (RHD) Between T/O for Front Cigar Lighter and T/O for Brake
Transmission Shift Interlock Solenoid10
S210 (RHD) Near T/O for C203 10
S302 In Floor Pan Track Wiring 13
S303 In T/O to Data Link Connector 13
S304 Near T/O for C307 11
S305 Near T/O for Memory Seat/Mirror Module - C2 N/S
S306 In Floor Pan Track Wiring 11
S307 Near T/O for Memory Power Seat Switch N/S
S308 In Floor Pan Track Wiring 13
S309 In Floor Pan Track Wiring 13
S310 Near T/O for C301 14
S311 In Floor Pan Track Wiring 12
S312 Near T/O for C320 N/S
S313 Near T/O for Power Liftgate Module 18
S314 In Floor Pan Track Wiring 12
S315 In Floor Pan Track Wiring 12
S316 In Floor Pan Track Wiring 12
S317 Near T/O for C101 14
S318 Near T/O for Power Seat Circuit Breaker N/S
S319 In Floor Pan Track Wiring 11
S320 Near T/O for C200 13
S321 In T/O to Data Link Connector 13
S322 Near T/O for C301 14
S323 In Floor Pan Track Wiring 13
S324 In Floor Pan Track Wiring 12
S325 In Floor Pan Track Wiring 12
S326 Near T/O for C101 14
S327 Near Left Side Impact Airbag Module 13
S328 (RS) In Floor Pan Track Wiring 11
S329 Near T/O to Left Rear Pillar Speaker 18
S330 Near T/O for Power Liftgate Module 18
S331 Near T/O for Power Liftgate Motor 18
S332 In Floor Pan Track Wiring 12
S333 (RS) In Floor Pan Track Wiring 11
S334 Near T/O to G301 12
S335 Near T/O for Left Rear Reading Lamp N/S
RG8W-95 SPLICE LOCATIONS BUX8Wa-95-3
SPLICE LOCATIONS BUX (Continued)

(8) Connect negative cable to battery.
(9) Fill crankcase with oil to proper level.
OIL PRESSURE RELIEF VALVE
REMOVAL
(1) Remove oil pan.
(2) Drill a 3.175 mm (1/8 in.) hole in the center of
the retainer cap (Fig. 109). Insert a self-threading
sheet metal screw into the cap.
(3) Using suitable pliers, remove cap and discard.
(4) Remove spring and relief valve (Fig. 109).
INSTALLATION
(1) Clean relief valve, spring and bore.
NOTE: Lubricate relief valve with clean engine oil
before installing.
(2) Install relief valve and spring into housing.
(3) Install new retainer cap until flush with seal-
ing surface.
(4) Install oil pan.
(5) Fill crankcase with proper oil to correct level.
OIL PRESSURE SENSOR/
SWITCH
DESCRIPTION
The engine oil pressure switch is located on the
lower left front side of the engine. It screws into the
oil filter adapter. The normally closed switch provides
an input through a single wire to the low pressure
indicator light on the instrument cluster.
Fig. 107 OIL PAN
1 - GASKET
2 - BOLT
3 - OIL PAN
4 - NUT
Fig. 108 Oil Pan Sealing
1 - SEALER LOCATIONS
Fig. 109 Oil Pressure Relief Valve
1 - RELIEF VALVE
2 - SPRING
3 - RETAINER CAP
RSENGINE 3.3/3.8L9 - 137
OIL PAN (Continued)

OPERATION
The oil pressure switch provides a ground for the
instrument cluster low oil pressure indicator light.
The switch receives oil pressure input from the
engine main oil gallery. When engine oil pressure is
greater than 27.5 Kpa (4 psi), the switch contacts
open, providing a open circuit to the low pressure
indicator light. For wiring circuits and diagnostic
information, (Refer to Appropriate Wiring/Diagnostic
Information).
REMOVAL
(1) Raise vehicle on hoist.
(2) Disconnect electrical connector from switch.
(3) Remove oil pressure switch (Fig. 110).
INSTALLATION
(1) Install oil pressure switch (Fig. 110).
(2) Connect electrical connector to switch.
(3) Lower the vehicle.
(4) Start engine and check for leaks.
(5) Check engine oil level. Adjust as necessary.
OIL PUMP
DESCRIPTION
The oil pump is located in the timing chain cover.
It is driven by the crankshaft.
REMOVAL
The oil pump is contained within the timing chain
cover housing (Fig. 111).
(1) Remove oil pan. (Refer to 9 - ENGINE/LUBRI-
CATION/OIL PAN - REMOVAL)
(2) Remove the timing chain cover. (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - REMOVAL)
(3) Disassemble oil pump from timing chain cover.
(Refer to 9 - ENGINE/LUBRICATION/OIL PUMP -
DISASSEMBLY)
(4) Clean and Inspect oil pump components. (Refer
to 9 - ENGINE/LUBRICATION/OIL PUMP - CLEAN-
ING) (Refer to 9 - ENGINE/LUBRICATION/OIL
PUMP - INSPECTION)
DISASSEMBLY
(1) Remove oil pump cover screws, and lift off
cover (Fig. 111).
(2) Remove oil pump rotors (Fig. 111).
(3) Clean and inspect oil pump components. (Refer
to 9 - ENGINE/LUBRICATION/OIL PUMP - CLEAN-
ING) (Refer to 9 - ENGINE/LUBRICATION/OIL
PUMP - INSPECTION)
CLEANING
(1) Clean all parts thoroughly in a suitable sol-
vent.
INSPECTION
(1) Inspect mating surface of the chain case cover.
Surface should be smooth. Replace cover if scratched
or grooved.
(2) Lay a straightedge across the pump cover sur-
face (Fig. 112). If a 0.025 mm (0.001 in.) feeler gauge
can be inserted between cover and straight edge,
cover should be replaced.
(3) Measure thickness and diameter of outer rotor.
If outer rotor thickness measures 7.64 mm (0.301 in.)
or less (Fig. 113), or if the diameter is 79.95 mm
(3.148 in.) or less, replace outer rotor.
(4) If inner rotor thickness measures 7.64 mm
(0.301 in.) or less, replace inner rotor (Fig. 114).
(5) Install outer rotor into chain case cover. Press
rotor to one side with fingers and measure clearance
between rotor and chain case cover (Fig. 115). If mea-
surement is 0.39 mm (0.015 in.) or more, replace
chain case cover, only if outer rotor is in specification.
Fig. 110 OIL FILTER ADAPTER
1 - SEAL
2 - OIL FILTER ADAPTER
3 - OIL FILTER
4 - BOLT
5 - OIL PRESSURE SWITCH
6 - BOLT
9 - 138 ENGINE 3.3/3.8LRS
OIL PRESSURE SENSOR/SWITCH (Continued)

WARNING: SAFETY GOGGLES SHOULD BE WORN
AT ALL TIMES WHEN WORKING ON STEERING
COLUMNS.
CAUTION: Disconnect negative (ground) cable from
the battery before servicing any column compo-
nent.
CAUTION: Do not attempt to remove the pivot pins
to disassemble the tilting mechanism. Damage will
occur.
DIAGNOSIS AND TESTING
For diagnosis of conditions relating to the steering
column (Refer to 19 - STEERING - DIAGNOSIS AND
TESTING) and (Refer to 19 - STEERING - DIAGNO-
SIS AND TESTING).
REMOVAL
To service the steering wheel components or the
airbag (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - REMOVAL). Follow all WARN-
INGS AND CAUTIONS.
(1) Make sure the front wheels of the vehicle are
in the STRAIGHT AHEAD position before beginning
the column removal procedure.
(2) Disconnect negative (ground) cable from the
battery and isolate cable from battery terminal.
(3) Remove the lower shroud (Refer to 19 -
STEERING/COLUMN/LOWER SHROUD - REMOV-
AL).
(4) Remove the traction off switch.
(5) Remove the upper shroud.
(6) Remove the cluster trim bezel (Refer to 23 -
BODY/INSTRUMENT PANEL/CLUSTER BEZEL -
REMOVAL).(7) Remove the knee blocker (Refer to 23 - BODY/
INSTRUMENT PANEL/STEERING COLUMN
OPENING COVER - REMOVAL).
(8) Remove the parking brake handle link.
(9) Remove the knee blocker reinforcement (Refer
to 23 - BODY/INSTRUMENT PANEL/KNEE
BLOCKER - REMOVAL).
(10) Remove the airbag (Refer to 8 - ELECTRI-
CAL/RESTRAINTS/DRIVER AIRBAG - REMOVAL).
(11) Remove the steering wheel retaining nut.
(12) Remove the vibration damper weight.
(13) Remove the steering wheel (Refer to 19 -
STEERING/COLUMN/STEERING WHEEL -
REMOVAL). (Fig. 3)
(14) Disconnect the wiring harness connectors
from the clockspring, multi-function switch, halo
lamp, SKIM module, ignition switch and BTSI sole-
noid.
(15) Disconnect the shift cable at the lever. (Fig. 4)
1 - CLOCKSPRING WIRING
2 - STEERING WHEEL
3 - UPPER SHROUD
4 - FIXED SHROUD
5 - SCREW
6 - STEERING COLUMN MOUNTING PLATE
7 - NUT
8 - DASH PANEL STEERING COLUMN MOUNTING BRACKET
9 - STUDS 4
10 - STEERING COLUMN LOCKING PIN
11 - NUT/WASHER ASSEMBLY
12 - STEERING COLUMN ASSEMBLY
13 - LOWER SHROUD
14 - SCREWS
15 - STEERING WHEEL RETAINING NUT16 - STEERING WHEEL DAMPER
17 - CLOCKSPRING
18 - SCREW
19 - MULTI-FUNCTION SWITCH MOUNTING/HOUSING
20 - PINCH BOLT
21 - STEERING COLUMN COUPLER
22 - PINCH BOLT RETAINING PIN
23 - DASH PANEL
24 - SILENCER SHELL
25 - INTERMEDIATE SHAFT SHIELD AND SEAL
26 - INTERMEDIATE SHAFT
27 - ROLL PIN
28 - STEERING GEAR
29 - FRONT SUSPENSION CRADLE
Fig. 3 STEERING WHEEL REMOVAL
1 - STEERING WHEEL
2 - PULLER
19 - 12 COLUMNRS
COLUMN (Continued)

(16) Install the steering wheel retaining nut.
Tighten the nut to 61 N´m (45 ft. lbs.)
(17) Install the airbag (Refer to 8 - ELECTRICAL/
RESTRAINTS/DRIVER AIRBAG - INSTALLATION).
(18) Install the knee blocker reinforcement (Refer
to 23 - BODY/INSTRUMENT PANEL/KNEE
BLOCKER - INSTALLATION).
(19) Install the parking brake handle link.
(20) Install the knee blocker (Refer to 23 - BODY/
INSTRUMENT PANEL/STEERING COLUMN
OPENING COVER - INSTALLATION).
(21) Install the cluster trim bezel (Refer to 23 -
BODY/INSTRUMENT PANEL/CLUSTER BEZEL -
INSTALLATION).
(22) Install the upper shroud (Refer to 19 -
STEERING/COLUMN/LOWER SHROUD - INSTAL-
LATION).
(23) Install the traction off switch.
(24) Install the lower shroud.
SPECIFICATIONS
COLUMN TORQUE
DESCRIPTION N´mFt.
Lbs.In.
Lbs.
Steering Wheel Retaining
Nut61 45 Ð
Steering Column Mounting
Bracket Attaching Nuts12 Ð 105
Steering Column Coupling
Pinch Bolt28 Ð 250
Steering Column Airbag
Module Attaching Nuts11 Ð 100
KEY/LOCK CYLINDER
DESCRIPTION
The lock cylinder is inserted in the end of the
housing opposite the ignition switch.
OPERATION
The ignition key rotates the cylinder to 5 different
detents (Fig. 7) :
²Accessory
²Off (lock)
²Unlock
²On/Run
²Start
REMOVAL
(1) Disconnect negative cable from battery.
(2) Remove steering column cover retaining
screws.
(3) Remove screws holding steering column
shrouds and remove lower shroud.
(4) Place key cylinder in RUN position. Depress
lock cylinder retaining tab on the bottom of the lock
housing and remove key cylinder.
INSTALLATION
(1) Install key in lock cylinder. Turn key to run
position (retaining tab on lock cylinder can be
depressed).
(2) The shaft at the end of the lock cylinder aligns
with the socket in the end of the housing. To align
the socket with the lock cylinder, ensure the socket is
in the Run position (Fig. 8) .
Fig. 7 Ignition Lock Cylinder Detents
Fig. 8 Socket in Lock Cylinder Housing
1 - LOCK CYLINDER HOUSING
2 - SOCKET
19 - 14 COLUMNRS
COLUMN (Continued)

(3) Align the lock cylinder with the grooves in the
housing. Slide the lock cylinder into the housing
until the tab sticks through the opening in the hous-
ing.
(4) Turn the key to the Off position. Remove the
key.
(5) Install lower steering column shroud.
(6) Install steering column cover.
(7) Connect negative cable to battery.
GEAR SHIFT LEVER
REMOVAL
(1) Remove the knee blocker (Refer to 23 - BODY/
INSTRUMENT PANEL/STEERING COLUMN
OPENING COVER - REMOVAL).
(2) Remove the knee blocker reinforcement (Refer
to 23 - BODY/INSTRUMENT PANEL/KNEE
BLOCKER - REMOVAL).
(3) Remove the upper and lower shrouds (Refer to
19 - STEERING/COLUMN/LOWER SHROUD -
REMOVAL).
(4) Remove the cluster trim bezel (Refer to 23 -
BODY/INSTRUMENT PANEL/CLUSTER BEZEL -
REMOVAL).
(5) Remove the fixed shroud from the column.
(6) Disconnect the electrical connector to the BTSI.
(7) Remove the two screws securing the BTSI to
the steering column. (Fig. 9)(8) Disconnect the SKIM electrical wire connector.
(9) Remove the SKIM from the steering column.
(10) Disconnect the autostick wiring connector (if
equipped with autostick).
(11) Disconnect the shifter cable at the shifter.
(12) Remove the three screws securing the shifter
to the steering column. (Fig. 10)
(13) Remove the shift lever from the column.
INSTALLATION
(1) Install the shifter cable to the shifter.
(2) Install the three screws securing the shifter to
the steering column.
(3) Install the shifter cable at the handle.
(4) Install the SKIM to the steering column.
(5) Reconnect the SKIM electrical wire connector.
(6) Reconnect the autostick wiring connector (if
equipped with autostick).
(7) Install the two screws securing the BTSI to the
steering column.
(8) Reconnect the electrical connector to the BTSI.
(9) Install the fixed shroud to the column.
(10) Install the cluster trim bezel (Refer to 23 -
BODY/INSTRUMENT PANEL/CLUSTER BEZEL -
INSTALLATION).
(11) Install the upper and lower shrouds (Refer to
19 - STEERING/COLUMN/LOWER SHROUD -
INSTALLATION).
(12) Install the knee blocker reinforcement (Refer
to 23 - BODY/INSTRUMENT PANEL/KNEE
BLOCKER - INSTALLATION).
(13) Install the knee blocker (Refer to 23 - BODY/
INSTRUMENT PANEL/STEERING COLUMN
OPENING COVER - INSTALLATION).
Fig. 9 SHIFT LEVER / B.T.S.I
1 - B.T.S.I.
2 - SHIFT LEVER
Fig. 10 SHIFT LEVER
RSCOLUMN19-15
KEY/LOCK CYLINDER (Continued)