child seat CHRYSLER VOYAGER 2005 User Guide

(a) If the heat staked or component seam loca-
tion is loose, hold the two components tightly
together and using a soldering gun with a flat tip,
melt the material securing the components
together. Do not over heat the affected area, dam-
age to the exterior of the trim panel may occur.
(b) If the heat staked material is broken or miss-
ing, use a hot glue gun to apply new material to
the area to be repaired. The panels that are being
heat staked must be held together while the apply-ing the glue. Once the new material is in place, it
may be necessary to use a soldering gun to melt
the newly applied material. Do not over heat the
affected area, damage to the exterior of the trim
panel may occur.
(4) Allow the repaired area to cool and verify the
repair.
(5) Install trim panel.
SPECIFICATIONS
TORQUE
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
All seat belt anchor bolts 39 29 Ð
Armrest shoulder bolt 29 21 Ð
Bench seat riser bolts 48 35 Ð
Bench seat track nuts 48 35 Ð
Quad bucket seat track to cushion frame bolts 40 30 Ð
Bucket seat back pivot bolts 33 24 Ð
Center seat to seat track bolts 24 17 Ð
Child seat module screws (bench seats) 7 Ð 62
Child seat module screws (quad seats) 13.5 10 Ð
Crossmember to radiator closure panel bolts 28 21 Ð
Door check strap to door end frame 12 Ð 105
Door latch to door end frame bolts 10 Ð 89
Floor latch to seat cushion frame bolts 27 19 Ð
Fig. 14 COVER GAPS WITH MESH
1 - GROUND DOWN AREA
2 - PATCH
3 - MESH
Fig. 15 COVER MESH WITH ADHESIVE
1 - ADHESIVE
2 - MESH
3 - PATCH
4 - SPREADER
23 - 10 BODYRS
BODY (Continued)

SEATS
TABLE OF CONTENTS
page page
CHILD SEAT MODULE, BENCH SEAT
REMOVAL............................104
INSTALLATION
INSTALLATION......................105
SYNCHRONIZING CABLE ADJUSTMENT . . 105
QUAD CHILD SEAT
REMOVAL............................106
INSTALLATION........................106
HEADREST
REMOVAL............................106
INSTALLATION........................106
HEADREST SLEEVE
REMOVAL............................107
INSTALLATION........................107
RECLINER HANDLE
REMOVAL............................108
INSTALLATION........................108
ARMREST
REMOVAL............................108
INSTALLATION........................108
FRONT SEAT
REMOVAL............................108
INSTALLATION........................110
FRONT SEAT BACK
REMOVAL............................111
INSTALLATION........................111
FRONT SEAT BACK ASSIST STRAP
REMOVAL............................112
INSTALLATION........................112
FRONT SEAT BACK PANEL
REMOVAL............................112
INSTALLATION........................113
FRONT SEAT BACK COVER
REMOVAL............................113
INSTALLATION........................116
FRONT SEAT CUSHION
REMOVAL............................117
INSTALLATION........................118
FRONT SEAT CUSHION - OCS
REMOVAL............................119
INSTALLATION........................120
FRONT SEAT CUSHION SIDE COVER
REMOVAL............................120
INSTALLATION........................121
FRONT SEAT CUSHION SIDE COVER - OCS
REMOVAL............................121
INSTALLATION........................122
FRONT SEAT RISER - MANUAL - OCS
REMOVAL............................123INSTALLATION........................123
FRONT SEAT TRACK POWER ADJUSTER
REMOVAL............................124
INSTALLATION........................124
FRONT SEAT TRACK ADJUSTER/POWER -
OCS
REMOVAL............................124
INSTALLATION........................125
FRONT SEAT TRACK MANUAL ADJUSTER
REMOVAL............................125
INSTALLATION........................126
FRONT SEAT TRACK ADJUSTER/MANUAL -
OCS
REMOVAL............................126
INSTALLATION........................128
FRONT SEAT TRACK - REAR COVER
REMOVAL............................128
INSTALLATION........................128
FRONT SEAT TRACK REAR COVER - OCS
REMOVAL............................129
INSTALLATION........................129
ARMREST - SECOND ROW - FOLD-IN-FLOOR
REMOVAL............................130
INSTALLATION........................130
ARMREST ROTATING ASSEMBLY - SECOND
ROW - FOLD-IN-FLOOR
REMOVAL............................130
INSTALLATION........................130
HEADREST SLEEVE - SECOND ROW -
FOLD-IN-FLOOR
REMOVAL............................131
INSTALLATION........................131
SEAT - SECOND ROW - FOLD-IN-FLOOR
REMOVAL............................132
INSTALLATION........................132
SEAT BACK COVER/FOAM - SECOND ROW -
FOLD-IN-FLOOR
REMOVAL............................133
INSTALLATION........................133
SEAT BACK FRAME - SECOND ROW -
FOLD-IN-FLOOR
REMOVAL............................134
INSTALLATION........................134
SEAT BACK PANEL - SECOND ROW -FOLD-IN-
FLOOR
REMOVAL............................134
INSTALLATION........................134
23 - 102 SEATSRS

SEAT BACK COVER/FOAM - THIRD ROW -
FOLD-IN-FLOOR
REMOVAL............................155
INSTALLATION........................156
SEAT BACK FRAME - THIRD ROW - FOLD-IN-
FLOOR
REMOVAL............................156
INSTALLATION........................157
SEAT BELT CENTER LAP BELT - FOLD-IN-
FLOOR
REMOVAL............................157
INSTALLATION........................157
SEAT BACK PANEL - THIRD ROW -FOLD-IN-
FLOOR
REMOVAL............................158
INSTALLATION........................158SEAT BACKSTOW STRAP - THIRD ROW -
FOLD-IN-FLOOR
REMOVAL............................158
INSTALLATION........................158
SEAT CUSHION COVER/FOAM - THIRD ROW -
FOLD-IN-FLOOR
REMOVAL............................159
INSTALLATION........................159
SIDE SHIELD CUP HOLDER - FOLD-IN-FLOOR
REMOVAL............................160
INSTALLATION........................160
SEAT RECLINER/FOLD FORWARD
MECHANISM -THIRD ROW -FOLD-IN-FLOOR
REMOVAL............................160
INSTALLATION........................160
CHILD SEAT MODULE, BENCH
SEAT
REMOVAL
(1) Close child restraint seat.
(2) Remove seat back cover. (Refer to 23 - BODY/
SEATS/SEAT BACK COVER - REMOVAL).
(3) Remove screws attaching child restraint seat
module hinges to seat back frame lower rail (Fig. 1).
(4) Return seat back to upright position.
(5) Disengage push in fasteners attaching upper
bolster to child restraint seat module (Fig. 2).
(6) Remove screws attaching top of module to seat
back frame upper rail (Fig. 3).
(7) Remove child restraint seat module from seat
back (Fig. 4).
Fig. 1 CHILD RESTRAINT SEAT LOWER HINGE
1 - CHILD RESTRAINT SEAT MODULE
2 - LOWER HINGE
Fig. 2 CHILD RESTRAINT SEAT UPPER BOLSTER
1 - UPPER BOLSTER
2 - CHILD RESTRAINT SEAT MODULE
3 - PUSH-IN FASTENER
Fig. 3 CHILD RESTRAINT SEAT UPPER SCREWS
1 - UPPER BOLSTER
2 - CHILD RESTRAINT SEAT MODULE
23 - 104 SEATSRS

INSTALLATION
INSTALLATION
(1) Place child restraint seat module in position on
seat back (Fig. 4).
(2) Position seat back hinge interlock lever over
the top of the outboard child restraint seat hinge
(Fig. 5).
(3) Install screws attaching child restraint seat
module hinges to seat back frame lower rail (Fig. 1).
(4) Install screws attaching top of module to seat
back frame upper rail (Fig. 3). Tighten nuts to 7 N´m
(62 in. lbs.) torque.
(5) Install push in fasteners attaching upper bol-
ster to child restraint seat module (Fig. 2).(6) Return seat back to folded position.
(7) Install seat back cover. (Refer to 23 - BODY/
SEATS/SEAT BACK COVER - INSTALLATION).
(8) Check belt for smooth operation and verify
interlock operation. Recliner should not operate with
child seat deployed.
SYNCHRONIZING CABLE ADJUSTMENT
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
If the seat back hinges do not release at the same
time the synchronizing cable must be adjusted.
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Disengage cable from the recline mechanism by
pulling the cable end toward the front of the seat
(Fig. 6).
(3) Pull U-shaped locking tab on self-adjusting
mehcanism to disengage auto-adjust feature.
(4) Reattach self-adjusting mechanism, pulling
against spring load to tighten cable.
(5) Press locking tab onto the adjusting mecha-
nism to lock into place.
Fig. 4 CHILD RESTRAINT SEAT MODULE
1 - 1ST REAR SEAT BACK
2 - CHILD RESTRAINT SEAT MODULE
3 - SEAT BACK HINGE INTERLOCK LEVER
Fig. 5 INTERLOCK LEVER
1 - CHILD RESTRAINT SEAT HINGE
2 - SEAT BACK HINGE INTERLOCK LEVER
3 - 1ST REAR SEAT BACK
4 - SEAT BACK FRAME RAIL
RSSEATS23 - 105
CHILD SEAT MODULE, BENCH SEAT (Continued)

QUAD CHILD SEAT
REMOVAL
(1) Remove the seat. Refer to Owner's Manual for
proper procedures.
(2) Remove seat back cover (Fig. 7).
(3) Remove fasteners attaching quad child seat to
the seat (Fig. 8).
(4) Remove quad child seat from the seat.
INSTALLATION
(1) Place quad child seat in position.
(2) Install fasteners and tighten to 13.5 N´m (10 ft.
lbs.)
(3) Install seat back cover.
(4) Install seat in vehicle.
HEADREST
REMOVAL
(1) Lift head restraint to top of travel.
(2) Depress lock button on side of sleeve at top of
seat back (Fig. 9).
(3) Pull head restraint from top of seat back.
INSTALLATION
(1) Place head restraint in position.
(2) Depress lock button on side of sleeve at top of
seat back.
(3) Push heat restraint down into position.
Fig. 6 SYNCHRONIZING CABLE
1 - CABLE END
2 - LOCKING TAB
3 - SETBACK HINGE
Fig. 7 SEAT BACK COVER
1 - SEAT BACK COVER
Fig. 8 CHILD RESTRAINT SEAT BACK
1 - FASTENERS
2 - J-STRAPS
3 - FASTENERS
23 - 106 SEATSRS
CHILD SEAT MODULE, BENCH SEAT (Continued)

INSTALLATION
(1) Place prop rod into position.
(2) Install lower attaching screw (Fig. 78).
(3) Install prop rod top screw (Fig. 77).
(4) Install lower front shield (Fig. 76).
BUCKET SEAT BACK - QUAD
BUCKET
REMOVAL
NOTE: Quad seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Remove the armrests, if equipped. (Refer to 23
- BODY/SEATS/ARMREST - REMOVAL)
(3) Remove the seat back hinge covers. (Refer to
23 - BODY/SEATS/SEAT BACK HINGE COVERS -
QUAD BUCKET, 50/50 SPLIT, BENCH - REMOVAL)
(4) Disconnect the child seat synchronizer cable, if
equipped. (Fig. 79)
(5) Remove the seat back frame bolts and remove
the seat back. (Fig. 80)
Fig. 77 PROP ROD TOP SCREW
1 - ATTACHING SCREW
Fig. 78 PROP RODS
1 - ATTACHING PIN
2 - ATTACHING SCREW
Fig. 79 QUAD SEAT SYNCHRONIZER CABLE
1 - CABLE END CONNECTOR
2 - SYNCHRONIZER CABLE
3 - SEATBACK HINGE
23 - 140 SEATSRS
SEAT PROP ROD - SECOND ROW - FOLD-IN-FLOOR (Continued)

INSTALLATION
(1) Install the seat back.
(2) Install the shoulder bolts attaching the seat
back hinge to the seat back frame and tighten to 48
N´m (35 ft. lbs.) torque.
(3) Connect the child seat synchronizer cable, if
equipped.
(4) Install the seat back hinge covers. (Refer to 23
- BODY/SEATS/SEAT BACK HINGE COVERS -
QUAD BUCKET, 50/50 SPLIT, BENCH - INSTALLA-
TION)
(5) Install the armrests. (Refer to 23 - BODY/
SEATS/ARMREST - INSTALLATION)
(6) Install the headrest. (Refer to 23 - BODY/
SEATS/HEADREST - INSTALLATION)
(7) Verify seat back operation.
QUAD SEAT CUSHION
REMOVAL
(1) Remove the quad bucket seat side shields and
cup holder. (Refer to 23 - BODY/SEATS/SEAT SIDE
SHIELD/QUAD BUCKET SEAT SIDE SHIELD/CUP
HOLDER - REMOVAL) and (Refer to 23 - BODY/
SEATS/QUAD BUCKET SEAT SIDE SHIELD - NO
CUP HOLDER - REMOVAL)
(2) Remove seat track front and rear covers if
equipped. (Refer to 23 - BODY/SEATS/SEAT TRACK
REAR COVER - REMOVAL) and (Refer to 23 -
BODY/SEATS/SEAT TRACK FRONT COVER -
REMOVAL)(3) If equipped, open storage bin to access front
pan bolts.
(4) Remove bolts attaching seat cushion pan to
seat riser.
(5) Disconnect wire connectors, if equipment.
(6) Remove seat cushion from seat.
(7) Disengage J-strap retainers holding seat cover
to cushion.
(8) Remove seat cushion pan from cover and pad.
INSTALLATION
(1) Place seat cushion cover in position on seat
cushion.
(2) Engage J-strap retainers to hold seat cover to
cushion.
(3) Place seat cushion in position on seat.
(4) Connect wire connectors, if equipment.
(5) Install bolts attaching seat cushion to seat
riser. Tighten bolts to 40 N´m (29.5 ft. lbs.) torque.
(6) If equipped, close storage bin.
(7) Install seat track front and rear covers, if
equipped. (Refer to 23 - BODY/SEATS/SEAT TRACK
REAR COVER - INSTALLATION) and (Refer to 23 -
BODY/SEATS/SEAT TRACK FRONT COVER -
INSTALLATION)
(8) Install the quad seat side shield and cup holder
if equipped. (Refer to 23 - BODY/SEATS/QUAD
BUCKET SEAT SIDE SHIELD/CUP HOLDER -
INSTALLATION) and (Refer to 23 - BODY/SEATS/
QUAD BUCKET SEAT SIDE SHIELD - NO CUP
HOLDER - INSTALLATION)
(9) Install seat cushion side covers. (Refer to 23 -
BODY/SEATS/FRONT SEAT CUSHION SIDE
COVER - INSTALLATION)
QUAD BUCKET SEAT SIDE
SHIELD/CUP HOLDER
REMOVAL
(1) Remove the seat from the vehicle. Refer to
Owner's Manual for proper procedures.
(2) Remove the two screws and remove the hinge
cover (Fig. 81)
(3) Remove the dump latch handle.
(4) Remove the three screws (Fig. 82).
(5) Depress the tab on the cup holder assembly
(Fig. 83).
(6) Using a deep well socket or equivalent, depress
the push pin tabs and remove the cup holder assem-
bly (Fig. 84).
Fig. 80 SEAT BACK HINGE - TYPICAL
1 - SEATBACK FRAME SHOULDER BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
RSSEATS23 - 141
BUCKET SEAT BACK - QUAD BUCKET (Continued)

INSTALLATION
(1) On three pass seats place seat back panel in
position on seat and install the push-in fasteners
(Fig. 87).
(2) On two pass seats engage the two upper hooks
of the panel, place the panel into position and install
the push-in fasteners (Fig. 88).
(3) On third row bench seats install grocery bag
holder. (Refer to 23 - BODY/SEATS/PLASTIC GRO-
CERY BAG RETAINER - INSTALLATION)
SEAT CUSHION COVER - QUAD
BUCKET, 50/50 SPLIT, BENCH
REMOVAL
BENCH SEAT & 50/50 SPLIT
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Remove seat back. (Refer to 23 - BODY/SEATS/
BENCH SEAT BACK - REMOVAL)
(3) Remove seat risers. (Refer to 23 - BODY/
SEATS/BENCH SEAT RISER - 50/50 SPLIT -
REMOVAL) and (Refer to 23 - BODY/SEATS/BENCH
SEAT RISER - FIRST ROW - REMOVAL) and (Refer
to 23 - BODY/SEATS/BENCH SEAT RISER - SEC-
OND ROW - REMOVAL)
(4) Disconnect the cushion cover J-straps.
(5) Remove seat cushion cover from seat cushion.
QUAD BUCKET
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Remove seat back.(Refer to 23 - BODY/SEATS/
BUCKET SEAT BACK - QUAD BUCKET -
REMOVAL)
(3) Remove seat risers. (Refer to 23 - BODY/
SEATS/QUAD BUCKET SEAT RISER - REMOVAL)
(4) Disconnect the cushion cover J-straps.
(5) Remove seat cushion cover from seat cushion.
INSTALLATION
BENCH SEAT & 50/50 SPLIT
(1) Position the seat cushion cover on the cushion.
(2) Engage the J-strap retainers.
(3) Steam wrinkles from seat cushion, if necessary.
(4) Install seat risers. (Refer to 23 - BODY/SEATS/
BENCH SEAT RISER - 50/50 SPLIT - INSTALLA-
TION) and (Refer to 23 - BODY/SEATS/BENCH
SEAT RISER - SECOND ROW - INSTALLATION)
and (Refer to 23 - BODY/SEATS/BENCH SEAT
RISER - THIRD ROW - INSTALLATION)
(5) Install seat back. (Refer to 23 - BODY/SEATS/
BENCH SEAT BACK - INSTALLATION)
(6) Install seat into vehicle.
QUAD BUCKET
(1) Position the seat cushion cover on the cushion.
(2) Engage the J-strap retainers.
(3) Steam wrinkles from seat cushion, if necessary.
(4) Install seat risers. (Refer to 23 - BODY/SEATS/
QUAD BUCKET SEAT RISER - INSTALLATION)
(5) Install seat back. (Refer to 23 - BODY/SEATS/
BUCKET SEAT BACK - QUAD BUCKET - INSTAL-
LATION)
(6) Install seat into vehicle.
Fig. 87 THREE - PASS BENCH SEAT BACK PANEL
1 - SEAT BACK REAR PANEL
2 - FIRST REAR CHILD RESTRAINT SEAT
Fig. 88 TWO - PASSENGER BENCH SEAT BACK
PANEL
1 - SEAT BACK REAR PANEL
2 - SEAT BACK
23 - 144 SEATSRS
BENCH SEAT BACK PANEL (Continued)

SEAT BACK HINGE COVERS -
QUAD BUCKET, 50/50 SPLIT,
BENCH
REMOVAL
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Remove screws attaching upper hinge cover to
seat back hinge (Fig. 91).
(3) Remove upper cover from seat back hinge.
(4) Remove screws attaching lower cover to seat
back hinge.
(5) Remove lower cover from hinge.
INSTALLATION
(1) Place lower cover in position on hinge.
(2) Install screws attaching lower cover to seat
back hinge (Fig. 91). Tighten screws to 2.3 N´m (20
in. lbs.) torque.
(3) Place upper cover in position on seat back
hinge.
(4) Install screws attaching upper hinge cover to
seat back hinge. Tighten screws to 2.3 N´m (20 in.
lbs.) torque.
(5) Install seat in vehicle.
BENCH SEAT BACK HINGE
REMOVAL
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allowthe seat back to fold forward with the child seat
open.
(1) Remove the bench seat back upper and lower
hinge covers. (Refer to 23 - BODY/SEATS/SEAT
BACK HINGE COVERS - 50/50 SPLIT, BENCH -
REMOVAL)
(2) Remove the seat back. (Refer to 23 - BODY/
SEATS/BENCH SEAT BACK - REMOVAL)
(3) Remove bolts attaching seat back hinge to seat
cushion frame (Fig. 92).
(4) Remove seat back hinge from seat.
INSTALLATION
INSTALLATION
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Place hinge in position on seat.
(2) Engage synchronizing cable end into (clip on
left side) hinge latch release arm.
(3) Engage synchronizing cable housing into seat
back hinge.
(4) Place seat back hinge in position on seat.
(5) Install bolts attaching seat back hinge to seat
cushion frame. Tighten bolts to 48 N´m (35 ft. lbs.)
torque.
(6) Install shoulder bolts attaching seat back hinge
to seat back frame (Fig. 92). Tighten bolts to 34 N´m
(25 ft. lbs.) torque.(Refer to 23 - BODY/SEATS/
BENCH SEAT BACK - INSTALLATION)
Fig. 91 BENCH SEAT BACK HINGE COVERS -
TYPICAL
1 - UPPER COVER SCREWS
2 - LOWER COVER
3 - LOWER COVER SCREWS
4 - UPPER COVER
Fig. 92 BENCH SEAT BACK HINGE
1 - SEATBACK FRAME SHOULDER BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
23 - 146 SEATSRS

(7) Install bench seat back hinge covers. (Refer to
23 - BODY/SEATS/SEAT BACK HINGE COVERS -
50/50 SPLIT, BENCH - INSTALLATION)
(8) Verify seat back hinge operation and adjust
synchronizing cable, if equipped. (Refer to 23 -
BODY/SEATS/SYNCHRONIZING CABLE ADJUST-
MENT)
SYNCHRONIZING CABLE ADJUSTMENT
NOTE:
Bench seats equipped with child restraint seats
have an interlock feature that will not allow the seat
back to fold forward with the child seat open.
If the seat back hinges do not release at the same
time the synchronizing cable must be adjusted.
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Disengage cable from the recline mechanism by
pulling the cable end toward the front of the seat
(Fig. 93).
(3) Pull U-shaped locking tab on self-adjusting
mehcanism to disengage auto-adjust feature.
(4) Reattach self-adjusting mechanism, pulling
against spring load to tighten cable.
(5) Press locking tab onto the adjusting mecha-
nism to lock into place.
BENCH SEAT BACK
REMOVAL
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Remove the armrests, if equipped. (Refer to 23
- BODY/SEATS/ARMREST - REMOVAL)
(3) Remove the upper hinge cover. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE COVERS -
REMOVAL)
(4) Disengage synchronizing cable housing from
seat back hinge, if equipped.
(5) Disengage synchronizing cable end from (clip
on left side) hinge latch release arm, if equipped.
(6) Remove shoulder bolts attaching seat back
hinge to seat back frame (Fig. 94).
(7) Remove the seat back.
INSTALLATION
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
Fig. 93 SYNCHRONIZING CABLE
1 - CABLE END
2 - LOCKING TAB
3 - SETBACK HINGE
Fig. 94 SEAT BACK HINGE - TYPICAL
1 - SEATBACK FRAME SHOULDER BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
RSSEATS23 - 147
BENCH SEAT BACK HINGE (Continued)