timing belt Citroen C4 2005 2.G Workshop Manual
[x] Cancel search | Manufacturer: CITROEN, Model Year: 2005, Model line: C4, Model: Citroen C4 2005 2.GPages: 462, PDF Size: 10.48 MB
Page 5 of 462
Downloaded from www.Manualslib.com manuals search engine GENERAL
C41 - 2
XSARA3 - 4
XSARA PICASSO5 - 6
BERLINGO7 - 8
Operations following a repair: C49
C411 - 12
XSARA13 - 14
XSARA PICASSO15
BERLINGO16
Lubricants17 - 39
ENGINE
Specifications40 - 41
Tightening torques: engines all types42 - 147
Cylinder head tightening: all types148 - 150
Auxiliary drive belt152 - 153
Checking and setting the valve timing181 - 182
C4279
XSARA280
XSARA PICASSO281
Valve clearances282Checking the turbo pressure:
Xsara picasso (DW10ATED)295
Checking the air supply circuit: Xsara (DV4TD)
296
Checking the air supply circuit: C4 (DV6ATED4)297
Checking the air supply circuit: C4 (DV6TED4)298
Checking the air supply circuit: C4 (DW10BTED4)299 - 300
Checking the air supply circuit:
Xsara picasso (DW10TD/ATED)301
Checking the exhaust gas recycling circuit:
Xsara (DV4TD)302
Checking the exhaust gas recycling circuit:
Xsara picasso (DV6TED4)303
Checking the exhaust gas recycling circuit:
Xsara picasso (DW10TD/ATED)304
IGNITION
Sparking plugs305
CLUTCH - GEARBOX - TRANSMISSION
C4307 - 308
Xsara309 - 310
Xsara picasso311
CONTENTS
Vehicle
identification
Capacities
INJECTION
Checking the low pressure fuel supply
circuit: Xsara (DV4TD)283
Checking the low pressure fuel supply
circuit: C4 (DV6TED4/ATED4)284
Checking the low pressure fuel supply
circuit: Xsara Picasso (DV6TED4)285
Checking the low pressure fuel supply
circuit: C4 (DW10BTED4)286
Checking the low pressure fuel supply
circuit: Xsara (DW10TD)287
Checking the low pressure fuel supply
circuit: Xsara Picasso (DW10TD/ATED)288 - 289
Checking the turbo pressure: Xsara (DV4TD)
290
Checking the turbo pressure:
C4 (DV6TED4/ATED4)291
Checking the turbo pressure:
Xsara Picasso (DV6TED4)292
Checking the turbo pressure:
C4 (DW10BTED4)293
Checking the turbo pressure:
Xsara picasso (DW10TD)294
Checking the oil
pressureClutch
specifications
Angl-t2-Index-2005 9/01/06 10:05 Page III
Page 62 of 462
Downloaded from www.Manualslib.com manuals search engine 56
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
18 Coolant pump screw 2 ± 0,1
19 Oil plug 2,5 ± 0,5
20 Con rod cap bolt 3,8 ± 0,2
21 Seal plate screw, flywheel end 1 ± 0,1
22 Flywheel screw (*) 7 ± 0,7
23 Seal plate screw, timing end 1 ± 0,1
24 Coolant inlet manifold screw 0,8 ± 0,1
25 Crankshaft pinion screw
Tightening4 ± 0,2
Angular tightening45°±3°
26 Crankshaft bearing cap screw
Tightening2 ± 0,1
Angular tightening49°±2°
27 Accessories drive belt pulley screw 2,5 ± 0,6
28 Knock sensor 2 ± 0,5
Engine: NFU
B1DP1KUP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 56
Page 78 of 462
Downloaded from www.Manualslib.com manuals search engine 72
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws
Pre-tightening2 ± 0,2
Angular tightening60°±5°
Bearing cap screws
Pre-tightening2,3 ± 0,2
Angular tightening46°±3°Accessories belt automatic tensioner roller2 ± 0,2
Accessories belt guide roller
Pre-tightening1,5 ± 0,1
Tightening3,7 ± 0,3
Accessories support block
Tightening
(2 studs)0,7 ± 0,2
Pre-tightening (4 screws)1 ± 0,1Tightening1,9 ± 0,2Cylinder block
Sump0,8 ± 0,2
Timing belt guide roller
Pre-tightening1,5 ± 0,1
Tightening3,7 ± 0,3Timing belt tensioner roller2,1 ± 0,2
RH engine support6 ± 0,6 Engine: RFN
XSARA - XSARA PICASSO
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 72
Page 102 of 462
Downloaded from www.Manualslib.com manuals search engine 96
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines 8HX 8HZ
Crankshaft
Bearing cap fixing screws
Pre-tightening1
SlackeningYES
Tightening3
Angular tightening140°
Con rod nuts
Pre-tightening1
SlackeningYES
Tightening1,5 ± 0,1
Angular tightening100° ± 5°
Accessories drive pulley
Pre-tightening3 ± 0,4
Angular tightening180° ± 5°
Cylinder blocks
Sump1 ± 0,1
Timing belt guide roller 4,5 ± 0,4 3,7 ± 0,4
Timing belt tensioner roller 3 ± 0,3 2,3 ± 0,3
XSARA
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 96
Page 113 of 462
Downloaded from www.Manualslib.com manuals search engine 107
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Timing
34 Camshaft bearing caps 1 ± 0,1
Camshaft pulleys
35Pre-tightening2 ± 0,2
Angular tightening50°±5°
36 Timing belt guide roller 3,7 ± 0,3
37 Timing belt tensioner roller 2,7 ± 0,2
38 Timing chain tensioner 1 ± 0,1
Engine: 9HX
B1EP1HQD
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 107
Page 125 of 462
Downloaded from www.Manualslib.com manuals search engine 119
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Timing
34 Camshaft bearing caps 1 ± 0,1
Camshaft pulleys
35Pre-tightening2 ± 0,2
Angular tightening50°±5°
36 Timing belt guide roller 3,7 ± 0,3
37 Timing belt tensioner roller 2,7 ± 0,2
38 Timing chain tensioner 1 ± 0,1
Engines: 9HY - 9HZ
B1EP1HQD
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 119
Page 132 of 462
Downloaded from www.Manualslib.com manuals search engine 126
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines9HZ - 9HY
Crankshaft
Bearing cap fixing screws
Pre-tightening1 ± 0,2
Slackening180° ± 5°
Tightening3 ± 0,3
Angular tightening140° ± 5°
Con rod screws
Tightening1 ± 0,1
Angular tightening100° ± 5°
Accessories drive pulley
Pre-tightening3,5 ± 0,4
Angular tightening190 ± 5°
Cylinder block
Sump1,3 ± 0,1
Timing belt guide roller3,7 ± 0,3
Timing belt tensioner roller2,7 ± 0,2
XSARA PICASSO
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 126
Page 137 of 462
Downloaded from www.Manualslib.com manuals search engine 131
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws7 ± 0,7
Con rod nuts
Pre-tightening2 ± 0,2
Angular tightening70°±5°
Accessories drive pulley hub
Pre-tightening4 ± 0,2
Angular tightening55°±5°
Accessories drive pulley1 ± 0,1
Cylinder block
Piston skirt spray jet1 ± 0,1
Sump1,6 ± 0,1
Timing belt guide roller4,3 ± 0,4
Timing belt tensioner roller2,1 ± 0,2
Cylinder head
Camshaft bearing covers2 ± 0,2
Exhaust manifold0,3
Valve cover0,5
Camshaft / hub4,3 ± 0,4
Camshaft pinion / hub2,3 ± 0,2 Engine: WJY
XSARA
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 131
Page 138 of 462
Downloaded from www.Manualslib.com manuals search engine 132
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws7 ± 0,7
Con rod nuts
Pre-tightening2 ± 0,2
Angular tightening70°±5°
Accessories drive pulley hub
Pre-tightening4 ± 0,2
Angular tightening55°±5°
Accessories drive pulley1 ± 0,1
Cylinder block
Piston spray jet1 ± 0,1
Sump1,6 ± 0,1
Timing belt guide roller4,3 ± 0,4
Timing belt tensioner roller2,1 ± 0,2
Cylinder head
Camshaft bearing covers2 ± 0,2
Exhaust manifold3 ± 0,3
Valve cover0,5
Camshaft / hub4,3 ± 0,4
Camshaft pinion / hub2,3 ± 0,2 Engine: WJY
XSARA
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 132
Page 141 of 462
Downloaded from www.Manualslib.com manuals search engine 135
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws
Pre-tightening2,5 ± 0,2
Angular tightening60°±5°
Con rod nuts
Pre-tightening2 ± 0,2
Angular tightening70°±5°
Accessories drive pulley hub
Pre-tightening4 ± 0,2
Angular tightening51°±5°
Cylinder block
Piston skirt spray jet1 ± 0,1
Sump1,6 ± 0,1
Timing belt guide roller4,3 ± 0,4
Timing belt tensioner roller2,5 ± 0,2
Cylinder head
Camshaft bearing covers1 ± 0,1
Exhaust manifold2 ± 0,2
Valve cover0,8
Camshaft / hub4,3 ± 0,4
Camshaft pinion / camshaft hub2 ± 0,2 Engines: RHY - RHZ
XSARA
Angl.-t2-page135-239-2005 9/01/06 10:13 Page 135