brakes Citroen C5 2000 (DC/DE) / 1.G Owner's Manual

Downloaded from www.Manualslib.com manuals search engine PRESENTATION
THIS HANDBOOK summarises the specifications, adjustments, checks and special features of theCITROEN C5.
The handbook is divided into the following sections representing the main functions :
GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH - GEARBOX - DRIVESHAFTS - AXLES - SUSPENSION - STEERING - BRAKES - HYDRAULICS -
ELECTRICAL - AIR CONDITIONING.

Downloaded from www.Manualslib.com manuals search engine INJECTION
Idling - antipollution 111
Petrol injection 112
Emission standards 113 - 119
Prohibited operations : HDi 120 - 121
Safety requirements : HDi 122 - 123
Checking the fuel supply circuit 124 - 125
Checking the air supply circuit 126 - 130
Exhaust gas recycling 131 - 134
Checking turbo pressure 135 - 138
Features of injection systems 139 - 168
IGNITION
Sparking plugs 169
CLUTCH-GEARBOX
Speedometers 170
Clutch specifications 171 - 172
Gearbox and tyre specifications 173 - 174
BE4/5 gearbox controls 175 - 183
ML/5 gearbox controls 184 - 192
AL4-4HP20 gearbox controls 193 - 203
Driveshafts 204
AXLES-SUSPENSION
Wheels and tyres 205 - 211
Axle geometry 212 - 214
Front and rear axle 215 - 216Suspension 217 - 220
Steering specifications 221 - 222
BRAKES
Brake specifications 223 - 228
Handbrake adjustment 229
Bleeding and filling braking system 230 - 233
HYDRAULICS
Specifications 234 - 237
Suspension spheres 238 - 240
ELECTRICAL
Starter motors 241
Alternators 242
Charging circuit 243
AIR CONDITIONING
Quantities in R 134a aircon system 244
Special features 245
Pollen filter 246
Dryer cartridge 247 - 249
Checking oil level 250 - 251
Checking pressures 252
Air conditioning : 6FN-RFN-RLZ 253
Air conditioning circuit : XFX 254
Air conditioning circuit : RHY-RHZ 255
Air conditioning circuit : 4HX 256
INDEX
GENERAL
Identification of vehicles 1 - 4
General : Dimensions 5 - 6
Weight specifications 7 - 8
Towing specifications 9 - 10
Lifting / supporting the vehicle 11 - 14
Capacities 15 - 18
Lubricants 19 - 32
ENGINES
Engine specifications 34 - 58
Cylinder head marking / tightening
6FZ-RFN-RLZ 38
XFX 51 - 52
RHY-RLZ 55 - 56
4HX 57 - 58
Auxiliaries drive belt 59 - 68
Checking and setting valve timing 69 - 90
Power unit suspension 91 - 95
Exhaust system 96 - 100
Cooling system 101 - 107
Checking oil pressures 108
Oil filter 109
Filling and bleeding engine coolant 110

Downloaded from www.Manualslib.com manuals search engine GENERAL
Versions 1.8i16V 2.0i16V 2.0 HPi 3.0i V6 1.8i16V 2.0i16V 3.0i V6
6FZ RFN RLZ XFX 6FZ RFN XFX
Gearbox typeBE4/5 ML/5 AL4 4 HP 20
Payload520 527 520 530 520 520 500
Unladen weight in running order1290 1318 1325 1480 1315 1325 1520
Gross vehicle weight1810 1845 1845 2010 1835 1845 2020
Gross train weight3310 3345 3345 3610 3335 3345 3420
Maximum trailer weight without brakes660 695 700 750 695 700 750
Maximum trailer weight with brakes
Incline 12%1500 1500 1500 1600 1500 1500 1400
Incline 10%1550 1600 1600 1700 1550 1600 1700
Incline 8%1800 1900 1900 2000 1800 1900 2000
Maximum nose weight75
Maximum roof rack load75
7
GENERAL SPECIFICATION : WEIGHTS
Exterior dimensions (mm)
Manual gearbox Automatic gearbox

Downloaded from www.Manualslib.com manuals search engine GENERAL
8
Versions 2.0 HDi 2 .0 HDi 2.2 HDi 2.0 HDi 2.2 HDi
RHY RHZ 4HX RHZ 4HX
Gearbox typeBE4/5 ML/5 AL4 4 HP 20
Payload520 520 500 500 500
Unladen weight in running order1360 1385 1485 1410 1520
Gross vehicle weight1880 1905 1985 1910 2020
Gross train weight3380 3405 3485 3410 3120
Maximum trailer weight without brakes715 730 750 740 750
Maximum trailer weight with brakes
Incline 12%1500 1500 1500 1500 1500
Incline 10%1600 1600 1700 1600 1700
Incline 8%2000 2000 2000 2000 1800
Maximum nose weight75
Maximum roof rack load75
GENERAL SPECIFICATION : WEIGHTS
Exterior dimensions (mm)
Manual gearbox Automatic gearbox

Downloaded from www.Manualslib.com manuals search engine 223
BRAKES
22.2 (Valve type)
254
BOSCH ZO 54/55 BOSCH ZO 57/56 BOSCH ZO
BIR 54 BIR 57 57/28BIR 57
266 283 288
22/20 26/24 28/26
ABEXABEXTEXTAR
949/1 949/1 T 4110
PSA - 32 (Double piston)
276
14/12
ABEX or TEXTAR
949/1 or T 4110
BRAKE SPECIFICATIONS
Master cylinder
Master-vac
ØCaliper/piston
makes
FRmm
Brake discNon-ventilated
Ventilated
Disc thickness/min. thickness
Brake pad grade
ØCylinder or caliper
mmDrum / Ø max.
Brake disc Non-ventilated
RR
Disc thickness/min. thickness
Make
Brake lining grade1.8i 16V2.0i 16V 2.0 HPi 3.0i V6
6FZRFN RLZ XFX
Engine type

Downloaded from www.Manualslib.com manuals search engine 224
BRAKES
22.2 (Valve type)
254
BOSCH ZO 57/26 BIR BOSCH ZO 57/28 BIR
57 57
283 288
26/24 28/26
TEXTAR
T4110
PSA - 32 (Double Piston)
276
14/12
TEXTAR or ABEX
T 4110 or 949/1
BRAKE SPECIFICATIONS
Master cylinder
Master-vac
ØCaliper/piston
makes
FRmm
Brake discNon-ventilated
Ventilated
Disc thickness/min. thickness
Brake pad grade
ØCylinder or caliper
mmDrum / Ø max.
Brake disc Non-ventilated
RR
Disc thickness/min. thickness
Make
Brake lining grade2.0 HDi2.2 HDi
RHYRHZ 4HX
Engine type

Downloaded from www.Manualslib.com manuals search engine 225
BRAKES
BRAKE SPECIFICATIONS
Braking system specifications
- Braking circuit at «X».
- Front brakes with ventilated discs.
- Rear brakes with non-ventilated discs.
- Handbrake lever controlling cables acting on the
front wheels.
- The compensator and main brake limiter functions
are assured by the ABS EBD system fitted as
standard at the factory on all versions.
NOTE : EBD = Electronic Brakeforce Distribution Braking circuit
B3FP12WD

Downloaded from www.Manualslib.com manuals search engine BRAKE SPECIFICATIONS
Braking circuit diagram
(a) Hydraulic circuit.
(b) Electrical circuit.
(1)Master cylinder in tandem.
(2) Braking servo.
(3) Brake caliper.
(4) Hub equipped with a bearing with an integral magnetic wheel
(48 pairs of poles).
(5) Wheel sensor.
(6) Brake fluid level sensor.
(7)Hydraulic block plus ECU.
(8) Stoplamp switch.
(9)Instrument panel.
(10) Diagnostic socket.
(11) Built-in systems interface (BSI).
B3GP02HP
BRAKES
226

Downloaded from www.Manualslib.com manuals search engine BRAKE SPECIFICATIONS
(7) Hydraulic block
Elements
Electronic ABS MK.6047way connector.
ECU7 ITT - A Alone on the hydraulic block.
BASR MK.60 Changing only the ECU is prohibited.
2 way black connector.
Front wheel The sensors are inductive-type.
5 ITT - A 96 332 952 80 Mounted on the pivot.
sensor
Non-adjustable airgap :0.2 à 1.5 mm.
Tightening torque : 0.8 ± 0.2 m.daN
2way black connector.
Rear wheel The sensors are inductive-type.
sensor96 332 954 80 Mounted on the brake caliper support.
Non-adjustable airgap :0.15 à 1.6 mm.
Tightening torque : 0.8 ± 0.2 m.daN
Hub
4 SNRHub equipped with a bearing with an integral
bearing magnetic wheel (48pairs of poles).
ABS MK.60
Hydraulic 96 371 711 80 Installed on the front LH wheelarch.
block7 TEVES
BASK MK.604adjustment channels.
96 371 712 80 Ref. SupplierPart No.
Observations
B3FP12XC
BRAKES
227

Downloaded from www.Manualslib.com manuals search engine 228
BRAKESBRAKE SPECIFICATIONS
Brake pedal carriage Front brake Rear brake
(15)Fixing on bodyshell1.8 ± 0.25
(16) Servo fixing 2.1 ± 0.1(12)Caliper fixing on pivot12± 1.8
(13)Yoke fixing on caliper3.1± 0.1(14) Rear caliper fixing on suspension arm 7 ± 0.7
Tightening torques (m.daN).
B3FP130CB3FP12YCB3FP12ZC