differential Citroen C5 2000 (DC/DE) / 1.G Owner's Manual

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GENERAL
Europe TOTAL TRANSMISSION
Manual gearbox Overseas France (new formula)
Asia Norms S.A.E 75W-80
TOTAL FLUIDE ATX ou
Automatic gearbox MB3TOTAL FLUIDE AT 42.
Special oil distributed by CITROEN
(Part No. : 9730 94).
TOTAL FLUIDE AT 42 ou
Automatic gearbox 4 HP 14 et 4 HP 18 All countries Special oil distributed by CITROEN
(Part No. : 9730 94).
Automatic gearbox 4 HP 20 et AL4Special oil distributed by CITROEN
(Part No. : 9736 22).
Transfer box and differentialTOTAL TRANSMISSION X 4
C MATIC gearboxTOTAL FLUIDE T
Oils for power-assisted steering
Power-assisted steering All countries TOTAL FLUIDE ATX
LUBRICANTS – TOTAL recommended oils
Gearbox oils
Oils for power-assisted steering

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INJECTION
FEATURES OF BOSCH HDi DIRECT INJECTION SYSTEM
Particle filter circuit
Component (diagr.) Supplier Reference Observations
WIMETAL
Particle filter7
TR PSA F002
Catalyser downstream temperature sensor8
Differential pressure sensor9KAVLICO
Catalyser upstream temperature sensor10
Additive ECU38MARWAL
Additive reservoir39
Additive minimum level sensor40
Additive injection pump41MARWAL
Cap (too full)47
Additive injector43MARWAL
Safety valve48
Inlet air heater butterfly72

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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
Identification (continued)
(1)Primary shaft.
(2)Clutch bearing guide.
(3) Gearbox casing.
(4)Clutch housing.
(5) Reverse idle.
(6)Drive gear (3rd gear).
(7)3rd /4th gear synchroniser
(8)Drive gear (4th gear).
(9) Drive gear (5th gear).
(10) 5th gear synchroniser.
(11) Driven gear (5th gear).
(12)Driven gear (3rd / 4th gear )
(13) Driven gear (2nd gear).
(14)1st / 2nd gear synchroniser
(15) Driven gear (1st gear).
(16)Secondary shaft.
(17) Differential gear.
(18)Satellite gears.
(19)Planet gears.
(20) Differential housing.(21)Speedometer drive.
(22)Extension.
«c» Adjusting shims :0,7 to 2,4 mm.
(From 0,10 to 0,10 mm)
«d» Adjusting shims:1,4 à 1,6 mm.
(From 0,10 to 0,10 mm)
Tightening torques m.daN.
(23)Clutch bearing guide1.25
(24)Clutch housing1.3
(25) Secondary shaft nut7.25
(26)Yoke retaining screw6.5
(27)Reverse gear screw 1.5
(28) Reverse gear switch6.5
Reverse gear switch2.5
B2CP3BQP

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BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
Identification (continued)
CLUTCH
GEARBOX
DRIVESHAFTS
B2CP3BRD
Tightening torques m.daN.
(29)Differential housing5
(30) Breather pipe1.7
(31)Rear housing cover screws1.25
(32) Top-up plug 2.2
(33) Differential housing screws1.25
(34) Drain plug screw 3.5

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CLUTCH
GEARBOX
DRIVESHAFTS
ML/5 GEARBOX SPECIFICATION
Engines : XFX – RHZ – 4HX
Identification (continued)
(1) Primary shaft.
(2)Clutch bearing guide.
(3) Clutch housing
(4)Gearbox casing.
(5)Oil channel
(6) Primary shaft bearing adjustment shim.
(7)Drive gear (5th)
(8)Secondary shaft.
(9) Driven gear (1st)
(10)Satellite gears.
(11)Speedometer screw.
(12)Speedometer drive.
(13)Planet gears.
(14)Differential housing
(15) Differential gearwheel.
(16)Differential bearing stop plate.
(17)1st/2nd gear synchroniser and
reverse gear driven gear.(18) Driven gear (2nd)
(19)Driven gears (3rd)
(20)3rd/4th gear synchroniser.
(21)Driven gears (4th)
(22)Driven gears (5th)
(23)5th gear synchroniser.
(24)Planet gear adjustment shim.
Tightening torques m.daN.
(25) Clutch bearing guide2 ± 0,2
(26) Secondary shaft nut17 ± 1,5
(27) Differential screw7,5 ± 0,5
B2CP3CNP

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CLUTCH
GEARBOX
DRIVESHAFTS
ML/5 GEARBOX SPECIFICATION
Engines : XFX – RHZ – 4HX
Identification (continued)
B2CP3CPD
Tightening torques m.daN.
(28) Reverse lamp switch2,5 ± 0,2
(29) Gearbox casing /clutch housing fixing screws2 ± 0,2
(30)Differential bearing stop plate screws2 ± 0,2
(31)Gearbox rear casing screws2 ± 0,2
(32) Drain plug3 ± 0,3
(33) Filling / top-up plug3 ± 0,3
(34)M8 screw (Differential housing fixing)2 ± 0,2
(35) M10 screw (Differential housing fixing)4 ± 0,5
(36)Selector guide screw4 ± 0,5