brake Citroen CX 1985 1.G Workshop Manual
[x] Cancel search | Manufacturer: CITROEN, Model Year: 1985, Model line: CX, Model: Citroen CX 1985 1.GPages: 394
Page 6 of 394
Downloaded from www.Manualslib.com manuals search engine LIST OF OPERATIONS
IN MANUAL 818-l
Operation
number
MA. 450-00
MA,. 451-O
MA. 453-O
MA. 454-O
MA. 510-00
MA. 51 O-00 a
MA. 510-00 b
MA. 530-00
MA. 530-O
MA. 540-O
MA. 560-O
MA. 640-00
MA. 640-O
MA. 642-00
MA. 961-O
MA. 700-00
MA. 840-O
MA. 841-O
MA. 844-O
MA. 852-O
MA. 961-O DESCRIPTION BRAKES
Characteristics and special features of the braking system
Checking the brake components
Checking and adjusting the hydraulic brake control
- Bleeding the brakes on (( Saloon )) and (( Estate H vehicles (‘)/ lO76- )
- Bleeding the’brakes on (( Estate )) vehicles (
-911976)
- Adjusting the brake pedal free play
Checking and adjusting the handbrake ELECTRICITY - HEATING
I,0 12
Electrical installation ( 9, 1074 -1,1975)
- All C..X 2000 t’cJllicl0.Y. ( cJ.vc-u[)t those 1.ittcd with optimnl towitzg (,rjriiptueflt )
Electrical installation ( I/ 1975 - 711975)
- All <.X 2000 nrtcl 2200 I c>hiclcs (esrept optiwnl towing ccjrli/mv~~t )
Electrical installation ( c)/ 1 !J7 5 - J
- All Pnllas whirlck (Of 1975 :.I __._._.___............................ (Pfiges j-4)
- Prc,.s tige (I 1976 ----tJ . . . . . . . . . . . . . . . . .._.................. (Pngc~s 5-8)
- Estntc SIIpw IIf 1976 -1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Pugc,s 9-12 )
- I~~strriv~cut pajf~,I. nil r~c~hicles (9!’ 1975 - ) . ( Page 13 )
- Tvrqrl~~ COIlI erter. (l/l976 - ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ( I’ogc, 14 )
- Air rotiditioffir~g ( - 7:
1076 ) : . . . (PcIgc- 16)
- Air covditiorli,lg (7! 1976 - J . . . .
- ‘l’orytrc~ coilr’f’rter + air contlitiotfirfg ( 12/ 1976 - )
- I?Iect~~r~ic j&l
if~iectiov . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characteristics of the electrical units
Checking the electrical units
Checking and adjusting the headlamps
Checking and adjusting the windscreen wiper
Pngc 17)
Pogc 15 )
Pup 19)
Characteristics and special features of the air-conditioning system
- Refrigeration
Checking and adjusting the air-conditioning system
- Refrigeration
Characteristics of the (( FROID - 20 )) heating system
Checking and repairing a rear window heating element
(Set, r/JP cc I~OI~~‘WOKK 1) rilnptc~rj
BODYWORK
*0 13
Securing the body-shell to the assembled under-frame
Adjusting the body panels
Adjusting the front and rear doors
Adjusting the boot lid
Adjusting the bonnet
- Adjusting the bonnet
- Unlocking the bonnet ( if the bonnet control is uncoupled )
Checking and repairing a rear window heating element TOOLING
Special (( T )) Tools *O 14
Manufacturing diagrams for special tools not sold (cc MR )) tools )
O1)
11
Ol) 12
Ok 13
O1) 14
Page 10 of 394
Downloaded from www.Manualslib.com manuals search engine 4 OPERATION N” MA. 000 : General characteristics
Weights in kg ( lb )
- Kerb weight ( with full tallk oj fuel ) . . . . . . . . . .
- Weight on
front axle ...............................................
- Weight on rear axle ................................................
- G.V.W. ( Gross Vehicle Weight, all optional
ecpiip777ei7t i77cluded )
..............................................
- Maximum authorised weight on front axle ..........
- Maximum authorised weight on rear axle ............
I G.T.W. ( Gross Train
Weight )
..............................
Towing : ( Weights in kg ( lb ) cx 2000
1265 ( 2789
) 1285
( 2833 )
845
( 1863 ) 860
( 1896)
420 ( 926
1 425
( 937 1
1740 ( 3836
) 1760 ( 3880 )
1020 ( 2249 ) 1020 ( 2249 )
750 ( 1653 ) 750 ( 1653)
2370 ( 5225
) I i77cI77rfi77!: n Ir.oiler 2405 ( 5302 )
( i/7t/ur/i77g
rc,i/hou/ brnkes cc,eighiug 630 kg o trc7ilcr rt~ithou t brakes
( 1389 Ihs ) rc~ei$iu~ 645 kg ( 1422 Ibs)
n) Vehicles equipped with a single electric cooli,f,c /c[i7 :
”
Maximum trailer weight ( gradient of 1 h 10 ) .__._..,...__,_____............
- Maximum
weight for bailer without brakes _.., .__._. ,. _._..,.,_..,__.._...... . . . . . . . . . . . .
b)
Vehicles equipped with tu& electric cooling /ans :
-
Gross Train. Weight ( zc:ith 1300 kg ( 2866 lb ) trailer with brakes ) .....-.’
- Maximum authorised trailer weight (within limits o/ C. 7‘. W’. ) ~..~~...~.....~~~
- Maximum starting gradient ( at G. ‘f. IV, )
_______.._....._...,.................................
cx 2200
cx 2000
900 ( 1984 )
630 ( 1389 )
3040 ( 6702.)
1500 ( 3307)
1 in8 l/3
- cx 2200
900 ( 1984)
645 (,I422 )
3060 ( 6746 )
1500 ( 3307 )
1 in8 l/3
IMPORTANT NOTE : Referehces to trailers without brakes DO NOT APPLY in U.K.
III.GENERAL INFORMATION
Capacities :
- Fuel tank
. . .._....__........................................................................................... 68 litres ( 15 galls )
- Cooling system
(including beater unit ) 16 dm2 ( 248 sq.in ) radiator 11 litres ( 19.3 pts )
20 dm2 ( 310 sq..in ) radiator 10.6 litres ( 18.6 pts )
- Heater unit alone :
i . . ..___.___.._.._.._..........................,..,.,..................................... Cl.6 litres ( 1.05 pt )
- Engine oil :
- After Oil Change _......_._.,_....,..,....,.......,....,................~.,.........................,
4.650 litres ( 8.2 pts )
w
Difference between Min and Max on dipstick 1.1 litre ( 1.9 pts )
- Hydraulic system ( Approx ) 4 litres ( 7 pts )
- Gearbox
a) ‘11 mud ~earlmx :
- Overall capacity ( TOTAL EP 80 ) _.__.__._..._..._._................................... 1 .6 litres ( 2.8 pts )
w
Difference between Min and Max on dipstick . . . . . . . . . . . . . . . . . .._................... 0.150 litres ( a.26 pts )
b) Ccarbos with
/orque: con7jerter :
- Overall capacity ( TOTAL Fluide T ) . ..__.,_.____________....,.,....,....,,.......... 5.5 litres ( 9.7 pts )
- After Oil Change . . 2 to 3 litres ( 3 l/2 to 5.2 pts )
( according to draining time )
v
Difference between Min and Max on dipstick (with oil
cold ) .0..150 litres ( 0.26 pts )
- Usable volume of boot
325 dm3 ( 11.48 cu. ft ) . . . . . . . . . . . . . . . . . .._................................................................
Page 12 of 394
Downloaded from www.Manualslib.com manuals search engine 6 OPERATION No MA. 000 : Gezcral characteristics :
Weights : ( in kg ( Ib ) )
- Kerb weight ( with full tank of fuel ) ................................................................................
1385 ( 3053 )
- Weight on front axle ............................................................................................................. 880 ( 1940 1
- Weight on rear axle ..............................................................................
, ...................... ., ...... 505 ( 1113 )
- Gross Vehicle Weight ( including all optional equipment ) ............................................
2070 ( 4564 )
- Maximum authorised weight on front axle .......................................................................
1050 ( 2315 )
- Maximum authorised weight on rear axle ........................................................................
1030 ( 2271 )
- Gross Train Weight with 690 kg ( 1521 Ib ) trailer without brales .................................. 2700 ( 5952 )
Towing :
- Maximum authorised trailer weight ( gradient of 1 in 10 ) :
. a)u Standard D riehicle ......................................................................................................... 900 ( 1984 )
b) Vehicle equipped with twin electric cooling fans ........................................................ 1300 ( 2866 )
- Gross Train Weight with a 1300 kg ( 2866 lb ) trailer with brakes ................................
3370 ( 7429 )
- Maximum authorised trailer weiqht, within limits of G.T.W. .............................................
1500 ( 3307 )
- Maximum starting gradient ( at G. T. It’. ).
.............................................................. ..~ ................ 1 in 9 ( 11 % )
IMPORTANT NOTE : References to trailers without brakes bc) NOT APPLY in U.K.
III. GENERAL INFORMATION
Capacities :
- Fuel tank .._......................................,............................................................... : . . . . . 68 litres ( 15 galls )
- Cooling system ( Heater unit included) ( 20 dm2 - 310 sq.in ) . . . . . .
10.6 litres ( 18.6 pts )
- Heater unit alone . . . . . . . . . . . .
0.6 litres ( 1.05 pts )
- Engine oil :
- after draining * . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.650 litres ( 8..2 pts )
- difference between Min and Max on dipstick . . . . . . . . . . . . . . . . .
1.1 litres ( 1.9 pts )
- Hydraulic system ( approx ) . . . . . . . . . . . . . . . . . . . . . .
4 litres ( 7 pts )
- Gearbox :
- after draining . .._._._......................................................... :.................................... 1.6 litres ( 2.8 pts )
- difference between Min and
Max on dipstick . . . . . . . . . . . . . :.
0.150 litres ( 6.26 pts )
- Boot volume :
- with rear seat in position ................................................................................. 1100 dm3 ( 38.85 cu.ft )
- with rear seat folded .......................................................................................... 2030 dm3 ( 71.70 cu.ft )
Page 16 of 394
Downloaded from www.Manualslib.com manuals search engine 10 OPERATION No MA. 000 : (;vt/c~ra/ chorac/vris/ics
Weights in kg ( lb )
- Kerb weight I wit/~ iLlI /m/k. oi !IIVI )
.......................................................................
- Weight on the front axle .......................
........................ ........... .......................
- Weight on the rear axle ......................... ....................................................................
- Gross Vehicle Weight
....... ...........................................................................
........... 1300 ( 2866 )
870 ( 1918 )
430 ( 948 )
1790 ( 3946 )
- Maximum authorised weight on the fr-ont axle . . . . . . . . . . . . . . . . . . . . . . . . . . .._..._..._._......._._._....._..._.. 1050 ( 2315 )
- Maximum authorised weight on the rear axle
. . . . . . . . . ..~.. . . . . . . . . . . . . . . . 750 ( 1653 )
- Gross Train Weight (with a 1300 kg ( 2866 lb ) trailer ) . . . . . . . . .
3090 ( 6812 )
- Gross Train Weight ( with a 650 kg ( 1433 lb ) trailer without brakes ) . . . . 2440 ( 5379 )
Towing :
- Maximum weight of trailer without brakes
..... __ ......................................................... 650 ( 1433 )
- Maximum weight of trailer ( within G.T.W. limit of 3090 kg ( 6812 lb ) .....................
1500 ( 3307 )
- Maximum starting gradient ( at G.T.W. ) ..................................................... ..............
12% (1 in8 l/2)
NOTE For towing a trailer heavier than 900 kg ( 1984 lb ). ‘t . 1 1s necessary to fit a second lo-blade electric
cooling fan.
IMPORTANT NOTE : References to trailers without brakes DO NOT APPLY in U.K.
III. GENERAL INFORMATION
Capacities :
- Fuel tank .__._.___..._....__..__...,.._.,.....__________.___.___.___.__.__.__._...................,..... : ._.___.____._. 68 litres ( 15 galls )
- Cooling system f
itfcltrrlivg hcatcr rirlil ) :
- Manual or torque converter gearbox .._..._..__._._,.._..._._.. _..._._._......._......._._._...... 10.6 litres ( 18.6 pts )
- Optional torque converter t air-conditioning unit .._...............................
12.5 litres ( 22 pts )
- Heater unit alone _. _..._._._..,_ _..._.........,....._._._....__.___......... ._. _._._._._....._., .,,._......._. 0.6 litres ( 1.05 pts )
- Engine oil :
- after draining
_..,.._._._....___..._.__....................._._._..._..._....._..._._._................... 4.650 litres (8.2 pts )
- difference between Min. and Max. on dipstick 1.1 litres ( 1.9 pts )
- Hydraulic system ( approx ) _....,_._.__.._._.........,..._..._._.___._......._._._._._._._..................... 4 litres ( 7 pts )
- Gearbox :
_ Overall cspacity ( TOTAL EP 80 ) . . . . . .._.... .._._._..._._._....._._._..._..._... 1.600 litres ( 2.8 pts )
- Difference between Min. and Max. on dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0.150 litres ( 0.26 pts )
h) Torque con7~c~rter grarbos :
- Overall capacity ( TOTAL FLUIDE T ) _._._._._.,_...._........_.._.................... 5.5 litres ( 9.7 pts )
- After draining _._,_,_,_.,._.._......_._._._._._._..._..._._._._..._._..__._..._._..................... 2 to 3 litres ( 3.5 to 5.3 pts )
according to draining time
- Difference between Min. and Max. on dipstick (r!,ith
the oil cold) _._,...... 0.150 litres ( 0.26 pts )
-Usable volume of boot .~...............,.........,,............................................. . . 325 dm3 ( 11.48 cu.ft )
Page 18 of 394
Downloaded from www.Manualslib.com manuals search engine 12 OPERATION No MA. 000: Gcvc,d chnmcteristics _.
Weights in kg ( lb )
- Kerb weight ( with full tar/k of ihd ) _
. . . . . . . . . . . . . . .._..............__._._......._._..__.___....._._..._....... 1405 ( 3097 )
- Weight on front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900 ( 1984 )
- Weight on rear axle .._. .._._.... .._. .._.................
505 ( 1113 )
- Gross Vehicle Weiqht
(i~~rl~lrlir~g ctll optinnnl c,quipv/<,t/t ) . . . . . . .._................................. 2095 ( 4619 )
- Maximum authorised weight on front axle . . . . . . _..._._............._..__......._......._._._._.,.,.,..._....... 1075 ( 2370 )
- Maximum authorised weight on rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..__._........ 1030 ( 2271 )
- Gross Train Weight ( with a 700 kg ( 1543 lb ) trailer without brakes ) .” ~~.....~....~.~~...~
2795 (6162 )
Towing :
- Maximum trailer weight ( gradient of 1 in 10 )
cl) K Stmclurd )) twhic-le ._..... . . .._..._..._._......,.._...._.._.,.,............,...._....._._....,,...................,.... 900 ( 1984 )
b ) Vchiclc jittcil with n second IO-hladc clcctric cooli7lg /atI ................. ................
1300 ( 2866)
- Gross Train Weight with a 1300 kg ( 2866 lb ) trailer with brakes ............................. 3395 ( 7485 )
- Maximum trailer weight within limit of G.T.W. ( 3395 kg - 7485 lb ) .............................
1500 ( 3307 )
- Maximum starting gradient .C at.G. T. W. J ........................................................................ llS(lin9)
IMPORTANT NOTE : References to trailer without brakes DO NOT APPLY in U.K. III. GENERAL lNFORMATlOt!4
Capacities :
- Fuel tank __ .,.,........._._______...__.____._.,.,..._,_._..,._..._._.._._..._.........................................
- Cooling system ( itzcludivg heater fluit ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
- Heater unit alone _. ,.,, ., ,. ,,....__. ._._.._.._.__..._. __...........................
- Engine oil :
- after draining . _._.,.......___.._.____..__..._._._....._...................................................
- difference between Min. and
Max. on dipstick . . . . . . . . . . . . . . . . . . .
- Hydraulic system ( approx ) _....,.,,......._.___..._.._.._.............................................
- Gearbox :
- after draining . . .._..._......,,_,....._...._...._._._................................ _.....,.,.........
- difference between Min. and Max. on dipstick _.._,.............,....._._._._._......._.,
- Volume of boot :
- with rear seat in position ............................................................................
- with rear seat folded back ......................................................................... 68 litres ( 15 galls )
16.6 litres ( 18.6 pts )
0,6 litres ( 1.05 pts )
4.650 litres ( 8.2 pts )
1.1 litres ( 1.9 pts )
4 litres ( 7 pts )
1.6 litres ( 2.8 pts )
0.150 litres (0.26 pts )
1100 dm3 ( 38.85cu.ft )
2030 dm3 ( 71.70cu.ft )
Page 20 of 394
Downloaded from www.Manualslib.com manuals search engine 14 OPERATION No MA. 000 : G<,ncraZ charactc,ristics Weights in kg ( lb ) :
- Kerb weight ( with jull Iauk of fill ) ....................... . ............................................................................ 1345 ( 2965 )
- Weight on front axle ........... .................................................................................................................... 910 ( 2006 )
Weight on rear axle ........................................................................................................................ 435 ( 959 )
- Gross Vehicle Weight ( ir~cludiug all mp/inual ~~quipmwt ) ....................................................... 1810 ( 3990 )
- Maximum authorised weight on front axle ................................................................................... .
1075 (2370 )
- Maximum authorised weight on rear axle .................................................. ..~...............~ .............. 750 ( 1653 )
- Gross Train Weight with a 670 kg ( 1477 lb ) trailer without brakes ) ..........................................
2480 ( 5467 ) Towing :
- Maximum weight of trailer ( on gradient of 1 in 10 ) :
a) s StaiJdard )) r,ehiclc ................................................................................................................ 900 ( 1984 )
h) Vchicfe equipped with a second IO-blade cooling jar? ....................................................... 1300 ( 2866 )
- Gross Train Weight with a 1300 kg ( 2866 lb ) trailer with brakes ............................................ 3110 ( 6856 )
- ‘Max. trailer weight within limit of G.T.W. ( 3110 kg - 6856 lb ) .................... . ............................. 1500 ( 3307 )
- Max. starting gradient ( at G. 7‘. W. I) .......................................................................................... 12 % ( 1 in 8 l/2) I1.l.. GENERAL INFORMATION
Copoci;ies :
- Fuel tank .._.___._._._._.’ __.._._._..._....._._._,_..,._.,_..._..,_,._...._,___....___._______.............,.,.... 68 litres ( 15 galls )
- Cooling system ( ilzcluding heater unit,) __...._.___,_.__.....,....._._.___..___._._____..._._._. 12.3 litres ( 21.6 pts )
- Heater unit alone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .._ . . . . . . . . . .
0.6 litres ( 1.05 pts )
- Engine oil :
- after draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.650 litres ( 8.2 pts )
- difference between Min. and Max. on dipstick .._._........._.___.,._.____.__.__._.. 1 .l litres ( 1.9 pts )
- Hydraulic system ( approx ) : .._.__.,_,...,._...,.....,..........,..............................,...... 4 litres ( 7 pts ) - Gearbox :
- after draining
. . . ..__._....__._......._......................_......._.__________._._____.............. 1.6 litres ( 2.8 pts )
- difference between Min. and Max. on dipstick . . . . . . . . . . .._..._..._..____......... 0.150 litres ( 0.26 pts )
- Usable volume of rear boot .__..____.___._____..__._____._.________.._....,...,,.._._.,......__..__........ 325 dm3 ( 11..48 cu.ft )
Page 209 of 394
Downloaded from www.Manualslib.com manuals search engine Supplement NC 1 to Manual 818-l f CORR )
Level indicator
Section A
Maximum mark
Minimum mark
1. Overflow return from front and rear suspension cylinders
2. Overflow return from brake valve, safety valve and front and rear height correctors
3. Brake valve return
4. Return from pressure regulator and front and rear correctors
5. Suction line for HP pump
6. Filter on suction line for HP pump
7. Deflector
8. Overflow and return line filter
9. Level indicator float
NOTE The reservoir on CX 2000 and CX 2200 vehicles produced after July 1375 is fitted with a pre-shaped protective plate
located between the central unit and the outer uanel of the reservoir
Page 216 of 394
Downloaded from www.Manualslib.com manuals search engine BRAKE ACCUMULATOR
1 I’r~rc~(,r-s!(,(,riri~ I cbic-lcc5 J
HP
To brake valve
--
Front brakes supply Supply :
- steering governor
- safety valve CHARACTERISTICS
Brake accumulator :
- Capacity .._._._.._.._.___._____._._._..__........ _._____ _......._._.___._ _____..____.___ ___._._._._._._. 0 400 litre ( C. 70 pts )
- Identification mark on filler plug ,...........
62
- Calibration pressure f /or rhc,c-kir/~ J 62 _ 3z bars ( 899 1 dTd psi ) SPECIAL FEATURES
Tightening torque :
- Accumulator. onto its mounting .,..... .., .._.. .._.. .._....._._._. 3 daNm ( 21 l/ 2 ft.lb )
Page 218 of 394
Downloaded from www.Manualslib.com manuals search engine 10 OPERATION No MA. 390-00 : Churarteristics and special features oi the source
and reserlv oj pressure - Hydraulic system HYDRAULIC SYSTEM SUPPLY DIAGRAMS
1. Supply diagram :
a) Manual steering vehicles :
HP supply
1
Safety ~ Front suspension
va1ve \Rear suspension valve /
1 Rear brakes
Front’ brakes
b ) Power stesritzg vehicles :
HP supply
I
- Brake accumulator - Brake
valve -S
upply to front brakes
I
3-way T ’ Supply to steering governor
Safety talve yw Front suspension
A Rear suspension - y”,;“,“,’ L supp1y to
rear brakes
Steeiing
( Supply to control slide valtv a?zd operating cylirzder J
Page 219 of 394
Downloaded from www.Manualslib.com manuals search engine HYDRAULIC SYSTEM SUP.PLY DIAGRAMS
Source of pressure
I
h-Front suspension
Safety “‘lve ; Rear suspension
I
I Brake valve
i :ure limiter-
1
Front brakes Rear brakes
Source of pressure
I
Brake cccumulator
Supply to
I-way wion - steering governor
/Front
Safety va1ve- Rear suspension
I
Steering ( supply to slide-valve and operating cylinder )