warning DACIA DUSTER 2009 1.G Heating And Air Conditioning Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 61A-17
HEATING
Distribution unit: Removal - Refitting
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and pre-
tensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
a
aDrain the coolant circuit using the refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) .
aMove aside the engine compartment bulkhead
soundproofing.aRemove the bolts (1) from the pipe unions on the ex-
pansion valve.
aDisconnect the expansion valve pipes.
aFit plugs into the openings.
aFit hose clamps (Ms. 583) at (2) .
aRemove the clips (3) from the heater hoses.
aDisconnect the heater hoses. Special tooling required
Ms. 583Pipe clamps .
Equipment required
refrigerant charging station
AIR CONDITIONING
IMPORTANT
Consult the safety and cleanliness advice and
operation recommendations before carrying out
any repair (see Air conditioning: Precautions
for the repair) .
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They m ust
be clean. Do not use any which have already
been used to plug a fuel circuit.
108112
WARNING
In order to avoid any refrigerant leaks, do not
damage (deform, twist, etc.) the pipe.
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which
are open to the air.
108111

Downloaded from www.Manualslib.com manuals search engine 61A-19
HEATING
Distribution unit: Removal - Refitting
61A
aSeparate the C-pillar air distribution ducts from the
distribution unit.
aPut a container in place to recover the coolant.
aRemove:
-the distribution unit,
-the distribution unit control panel.
aRemove from the distribution unit:
-the air recirculation control cable,
-the air distribution cable,
-the air mixing cable,
-the passenger compartment blower unit,
-the passenger compartment blower unit control
unit,
-the heater matrix pipes,
-the heater matrix,
-the evacuation ring.
aRemove the expansion valve.
aRemove the heating resistors.
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck that the parts are in good condition and re-
place any defective parts, if necessary.
aAlways replace the seals between the heater matrix
pipes and the heater matrix.aRefit on the distribution unit:
-the heater matrix,
-the heater matrix pipes,
-the passenger compartment fan assembly control
unit,
-the passenger compartment blower unit,
-the air mixing cable,
-the air distribution cable,
-the air recirculation control cable,
-the trim kit,
-the evacuation ring,
-the control panel.
aRefit the heating resistors.
aRefit the expansion valve.
II - REFITTING OPERATION
aRefit the distribution unit.
aConnect the C-pillar air distribution ducts onto the
distribution unit.
aRefit:
-the dashboard cross member (see Dashboard
cross member: Removal - Refitting) (42A, Upper
front structure),
-the distribution unit bolts.
aConnect:
-the connector of the passenger compartment fan
assembly resistor unit,
-the passenger compartment fan assembly connec-
tor,
-the air conditioning control panel connector. REAR SEATS AIR DUCT
AIR CONDITIONING
DIESEL VEHICLE
WARNING
To avoid any leaks, check that the pipe surface is
sound before positioning the new seal. The sur-
face must be clean and scratch free.
DIESEL VEHICLE
AIR CONDITIONING
REAR SEATS AIR DUCT

Downloaded from www.Manualslib.com manuals search engine 61A-22
HEATING
Heater matrix: Removal - Refitting
LEFT-HAND DRIVE
61A
aRemove:
-the heating resistor relay mounting bolt (6) ,
-the heating resistor relay mounting.
aDisconnect the connector (7) from the heating resis-
tor.
aPartially lift the floor carpet to access the strut bolt.
aMark the position of the strut on the body before re-
moving it.
aRemove:
-the two upper nuts (8) from the strut,-the two lower bolts (9) from the strut,
-the stay.
aPut a container in place to recover the coolant.
II - REMOVAL OPERATION
aRemove:
-both heater matrix bolts (13) ,
-the heater matrix pipe clips (14) using a screwdriv-
er.
aRemove the heater matrix.
REFITTING
I - REFITTING PREPARATION OPERATION
aAlways replace the seals between the pipes and the
heater matrix.
24757
108102
H79
125718
WARNING
To avoid any leaks, check that the pipe surface is
sound before positioning the new seal. The sur-
face must be clean and scratch free.

Downloaded from www.Manualslib.com manuals search engine 62A-10
AIR CONDITIONING
Condenser: Removal - Refitting
AIR CONDITIONING
62A
Location and specifications (tightening torques, parts
always to be replaced, etc.) (see 62A, Air condition-
ing, Air conditioning: List and location of compo-
nents, page 62A-1) .
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDrain the coolant circuit using the refrigerant
charging station.
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the front bumper (see Front bumper as-
sembly: Exploded view) and (see Exterior body
front trim assembly: Exploded view) (55A, Exteri-
or protection).aRemove:
-the air deflector mountings (1) ,
-the air deflector (2) .
aRemove the intercooler (see ) (12B, Turbocharging).
II - REMOVAL OPERATION
aRemove the bolts from the pipes on the condenser
(see 62A, Air conditioning, Air conditioning: List
and location of components, page 62A-1) .
aDisconnect the pipes from the condenser (see 62A,
Air conditioning, Air conditioning: List and loca-
tion of components, page 62A-1) .
aFit blanking plugs on the pipe openings.
aRemove (see 62A, Air conditioning, Air conditio-
ning: List and location of components, page
62A-1) :
-the condenser bolts,
-the condenser. Equipment required
refrigerant charging station
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see Air conditioning: Precautions for the
repair) .
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
Consult the device's operating manual to avoid
incorrect use.
145079
K9K
WARNING
In order to avoid any refrigerant leaks, do not
damage (deform, twist, etc.) the pipe.

Downloaded from www.Manualslib.com manuals search engine 62A-11
AIR CONDITIONING
Condenser: Removal - Refitting
AIR CONDITIONING
62A
REFITTING
I - REFITTING PREPARATION OPERATION
a
aCheck, and if necessary replace, the refrigerant cir-
cuit pipe seal.
aClean the surface and the seal of the pipe using EN-
GINE CLEANER (see Vehicle: Parts and con-
sumables for the repair) (04B, Consumables -
Products).aUse a compressed air gun to blow the surface and
the seal of the connecting pipe.
aLubricate the surface of the connecting pipe and the
seal with air conditioning oil (see 62A, Air condi-
tioning, Air conditioning: Parts and consum-
ables for the repair, page 62A-9) .
aRemove the blanking plugs.
II - REFITTING OPERATION
aProceed in the reverse order to removal.
aConsult the refrigerant and oil quantity values before
filling the circuit (see 62A, Air conditioning, Air
conditioning: Parts and consumables for the re-
pair, page 62A-9) .
aFill the refrigerant circuit using the refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) .
aCheck that the air conditioning system is operating
correctly (see Air conditioning: Check) .
aCheck for leaks (see Refrigerant circuit: Check) . WARNING
Do not remove the blanking plugs from each
component until the last moment.
Also, do not remove the components from their
packaging until they are to be fitted to the vehi-
cle.
143880
143882

Downloaded from www.Manualslib.com manuals search engine 62A-12
AIR CONDITIONING
Compressor: Removal - Refitting
AIR CONDITIONING
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDrain the coolant circuit using the refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) .
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).aRemove:
-the front bumper (see Front bumper: Removal -
Refitting) and (see Exterior body front trim as-
sembly: Exploded view) (55A, Exterior protec-
tion),
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the accessories belt (see Accessories belt: Re-
moval - Refitting) (11A, Top and front of engine).
II - REMOVAL OPERATION
aRemove:
-the pipe retaining bracket bolt (1) on the compres-
sor,
-the pipe union bolts (2) on the compressor. Equipment required
refrigerant charging station
Tightening torquesm
compressor bolts21 N.m
pipe union bolts8 N.m
pipe retaining bracket
bolt on the compressor21 N.m
IMPORTANT
Consult the safety instructions and cleanliness
advice and the operation recommendations before
carrying out any repairs (see Air conditioning:
Precautions for repair).
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
Consult the device's operating manual to avoid
incorrect use.
K4M
145190

Downloaded from www.Manualslib.com manuals search engine 62A-13
AIR CONDITIONING
Compressor: Removal - Refitting
AIR CONDITIONING
62A
aRemove:
-the bolt (3) from the pipe retaining clip on the com-
pressor,
-the pipe union bolts (4) on the compressor.
a
aDisconnect the compressor pipes.
aFit blanking plugs in the pipe openings.aDisconnect the compressor connector (5) .
aRemove:
-the compressor bolts (6) ,
-the compressor. K9K
145750
WARNING
In order to avoid any refrigerant leaks, do not
damage (deform, twist, etc.) the pipe.
K4M
145191

Downloaded from www.Manualslib.com manuals search engine 62A-14
AIR CONDITIONING
Compressor: Removal - Refitting
AIR CONDITIONING
62A
aDisconnect the compressor connector (7) .
aRemove:
-the compressor bolts (8) ,
-the compressor.
REFITTING
I - REFITTING PREPARATION OPERATION
a
aCheck, and if necessary replace, the refrigerant pipe
seals.aClean the surface and the seal of the pipe using EN-
GINE CLEANER (see Vehicle: Parts and con-
sumables for the repair) (04B, Consumables -
Products).
aUse a compressed air gun to blow the surface and
the seal of the connecting pipe.
aLubricate the surface of the connecting pipe and the
seal with air conditioning oil (see 62A, Air condi-
tioning, Air conditioning: Parts and consum-
ables for the repair, page 62A-9) .
aRemove the blanking plugs. K9K
145751
WARNING
Do not remove the blanking plugs from each
component until the last moment.
Also, do not remove the components from their
packaging until they are to be fitted to the vehi-
cle.
143880
143882

Downloaded from www.Manualslib.com manuals search engine 62A-16
AIR CONDITIONING
Expansion valve: Removal - Refitting
AIR CONDITIONING
62A
Location and specifications (tightening torques, parts
always to be replaced, etc.) (see 62A, Air condition-
ing, Air conditioning: List and location of compo-
nents, page 62A-1) .
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
aDrain the coolant circuit using the refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) .
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the engine cover.aMove aside the bulkhead soundproofing.
II - REMOVAL OPERATION
aRemove the bolts from the pipes on the expansion
valve (see 62A, Air conditioning, Air condition-
ing: List and location of components, page 62A-
1) .
aDisconnect the pipes from the expansion valve (see
62A, Air conditioning, Air conditioning: List and
location of components, page 62A-1) .
aFit blanking plugs on the pipe openings.
aRemove (see 62A, Air conditioning, Air conditio-
ning: List and location of components, page
62A-1) :
-the expansion valve bolts,
-the expansion valve.
REFITTING
I - REFITTING PREPARATION OPERATION
a
aCheck, and if necessary replace, the refrigerant cir-
cuit pipe seal. Equipment required
refrigerant charging station
IMPORTANT
Consult the safety instructions and cleanliness
advice and the operation recommendations before
carrying out any repairs (see Air conditioning:
Precautions for repair).
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
Consult the device's operating manual to avoid
incorrect use.
K9K
WARNING
In order to avoid any refrigerant leaks, do not
damage (deform, twist, etc.) the pipe.
WARNING
Do not remove the blanking plugs from each
component until the last moment.
Also, do not remove the components from their
packaging until they are to be fitted to the vehi-
cle.

Downloaded from www.Manualslib.com manuals search engine 62A-18
AIR CONDITIONING
Refrigerant pipe seal: Removal - Refitting
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
aDrain the refrigerant circuit using the refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) .
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the connecting pipe concerned:
- (see Condenser - evaporator connecting pipe:
Removal - Refitting) ,
- (see Condenser - expansion valve connecting
pipe: Removal - Refitting) ,
- (see Rear condenser - front condenser con-
necting pipe: Removal - Refitting) ,
- (see Evaporator - dehydrator reservoir con-
necting pipe: Removal - Refitting) ,
- (see Compressor - rear condenser connecting
pipe: Removal - Refitting) ,
- (see Condenser - evaporator connecting pipe:
Removal - Refitting) ,
- (see Compressor - dehydrator reservoir con-
necting pipe: Removal - Refitting) ,
- (see Dehydrator reservoir - rear expansion
valve connecting pipe: Removal - Refitting) ,
- (see Main expansion valve - additional expan-
sion valve pipe: Removal - Refitting) ,
- (see Expansion valve - intermediate pipe con-
necting pipe at the expansion valve outlet: Re-
moval - Refitting) ,
- (see Dehydrator reservoir - expansion valve
connecting pipe: Removal - Refitting) ,
- (see Condenser - dehydrator reservoir con-
necting pipe: Removal - Refitting) ,
- (see Expansion valve - compressor connecting
pipe: Removal - Refitting) ,
- (see Expansion valve - rear expansion valve
connecting pipe: Removal - Refitting) ,
- (see Rear expansion valve - compressor con-
necting pipe: Removal - Refitting) ,
- (see Compressor - condenser connecting pipe:
Removal - Refitting) , Special tooling required
Car. 1363Set of tr im removal levers.
Equipment required
refrigerant charging station
compressed air nozzle
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair:
- (see Air conditioning: Precautions for the
repair) ,
- (see Vehicle: Precautions for the repair) (01D,
Mechanical introduction).
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
WARNING
Do not remove the blanking plugs from each com-
ponent until the last moment.
Also, do not remove the components from their
packaging until they are to be fitted to the vehicle.
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
Consult the device's operating manual to avoid
incorrect use.