diagram DACIA SUPERNOVA 2004 Repair Manual

ENGINE E7J-A-2/6010
10 - 12
ENGINE AND LOWER ENGINE UNITS
THE SPRING OF THE VALVES
They are identical for both intake and exhaust.
Length when free (mm) 44,93
Length under load at: -27 daNm 37
- 53,6 daNm -
- 65 daNm 27,6
Length of whirl s - when joined together (mm) 26,01
Whirl diameter (m m) 4
Inner diameter (mm) 21,5
CAM SHAFT
Axial play (mm)0,06 - 0,15
Number of beari ngs 5
Di stribution diagram:
-advance of intake opening -5
0
-delay of intake closing 350
-advance of exhaust opening 410
-delay of e xhaust closing -50
CHARASTERISTICS
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40
GENERAL
40 - 15
( pict.
7 ) Each specific support is identified by
a number ( 2 ) marke d at the l ower part
and has one or two attachments holes in
the MZ tower ( in t his case you should
take into consideration the specific
diagram from the assembly drawing
supplied together with the kit.
Symbols:
1 – wit h or without dism ounted
mechanical elements. 4 – with dismoun ted mechanical
elements.
NOTE :
Identification and mounting of the
towers on different modular cross bars
and of the specific supports in the MZ
towers (1…20), when repairing a Dacia
SupeRNova body, is t o be performed as
per mounting drawing ( pict.8 and pict.9)
which is supplied together with t his kit.
CAR RIAGE BODY CHECKING / STRENGTHENING
BENCH CELETTE TYPE
( pict. 8 )( pict.9 )
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Mechanisms and accesoires5
Climatisation6
Garnishing and tack room7
Electr ic equipment8
57 LOWER INTERNAL ACCESSORIESDashboard..................................................... 57-1
Dashboard upper part ................................... 57-3
Central console............................................. 56-4
Documents compartment.............................. 57-5
Ste ering whee l axle hal f-cases...................... 57-6
Inside rear view mirror.................................. 57-7
S un visors...................................................... 57-8
Turning handles............................................ 57-9
Handbrake case............................................. 57-10
59 SAFETY ELEMENTS Front safety belts........................................... 59-1
Re ar safety belts............................................ 59-2
61 HEATING Climat e control asse mbly.............................. 61-1
Housing manifold.......................................... 61-2
Heating radiator............................................. 61-3
C limat e control blower.................................. 61-4
Diagnosis....................................................... 61-5
62 AIR CONDITIONING Generalities.................................................. 62-1
AC unit operating diagram........................... 62-4
Evaporator.................................................... 62-5
Comp ressor................................................... 62-7
Condenser..................................................... 62-8
Pr essure controller........................................ 62-9
Dryer filter tank............................................ 62-10
Unit piping.................................................... 62-11
C limat e control unit...................................... 62-12
Diagnosis....................................................... 62-13
65 SEALING OPENING ELEMENTS Carriage body se aling................................... 65-1
66 SEALING WINDOWS AND SCREENS Glasses sealing............................................. 66-1
Insi de wipers ............................................... 66-2
Outside wipers.............................................. 66-3
71 INTERNAL BODY TRIM Carriage body coverings.............................. 71-1
Fr ont door threshold covering...................... 71-2
Upper front pillar covering........................... 71-3
Re ar door threshold covering....................... 71-4
Mi ddle pillar covering.................................. 71-5
Re ar passa ge covering.................................. 71-6
Re ar wheel passage covering........................ 71-7
Mi ddle pillar lower covering........................ 71-8
Re ar side panel covering............................... 71-9
R oof gasket .................................................... 71-10 Carpets
......................................................... 71-11
Cowl panel noise absorbent ......................... 71-12
72 SIDE OPENING ELEMENTS TRIM Front door panel........................................... 72-1
Re ar door panel............................................ 72-2
74 BACK SEAT TABLES AND PARCEL SHELVES Upper back panel replacement...................... 74-1
75 FRONT SEATS FRAMES AND RUNNERS Front seats.................................................... 75-1
Fr ont seat slides guides................................ 75-2
Fr ont seat armature...................................... 75-3
76 REAR SEATS FRAMES AND RUNNERS Rear bench................................................... 76-1
B ench seats .................................................. 76-2
77 FRONT SEAT TRIM Seats upholstery dismounting...................... 77-1
Back rest upholstery dismounting................ 77-2
78 REAR SEAT TRIM Seats upholstery dismounting...................... 78-1
Back rest upholstery dismounting................ 78-2
80 BATTERY - FRONT HEADLIGHTS Battery... ...................................................... 80-1
Head lamp asse mb ly..................................... 80-4
F og lamps.................................................... 80-5
Bulbs r eplacement....................................... 80-6
Headlamps adjustment................................. 80-7
81 REAR AND INTERIOR LIGHTING Bulbs r eplacement........................................ 81-1
Bulbs ............................................................ 81-2
Diagnostic.................................................... 81-3
Cockpit fuse box.......................................... 81-6
82A HORN - ENGINE IMMOBILISER Gene ralities.................................................. 82A-1
Key head repla ceme nt.................................. 82A-6
E.C.U. decoder repla ceme nt........................ 82A-7
Antistarting bushing replaceme nt................ 82A-8
RF remote control for blocking/unlocking
t he doors...................................................... 82A-9
Electric control unit injection repla cement... 82A-10
Pr ocedures.................................................... 82A-11
Diagnostic..................................................... 82A-17
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82B HORN - ENGINE IMMOBILISERGene ralities.................................................. 82B-41
Sy stem functionning..................................... 82B-42
The pin code................................................. 82B-43
The system’s memory.................................... 82B-44
Functional checking of the system................ 82B-45
Table 1.......................................................... 82B-47
Table 2...........................................................82B-49
Dismounting - remounting of the
antiintrusion UCE......................................... 82B-51
Si rene dismounting - remounting.................. 82B-52
Dismounting - remounting of the
hood conta ct ................................................. 82B-53
Vo l u m e sensor
dismounting - rem ounting............................. 82B-54
83 INSTRUMENT PANEL Instrument panel (until 01.06.2001).............. 83-1
Connectors (until 01.06.2001)....................... 83-2
Instrument panel (after 01.06.2001).............. 83-3
C onnectors (until 01.06.2001)....................... 83-4
Instrument panel replacement ........................ 83-5
Dismounting/remounting speedometer
cable (flexible shaft)...................................... 82-7
Diagnostic...................................................... 83-9
F uel leve l transmitter..................................... 83-10
84 CONTROLS - SIGNALLING Anti theft mechanism.................................... 84-1
Under wheel control module......................... 84-3
Fog lamps switch.......................................... 84-5
Rear windows defrosting switch
(impulsional type)........................................ 84-6
Hazard switch............................................... 84-7
Doors closing switch..................................... 84-8
AC starting buton.......................................... 84-9
85 WINDSCREEN WIPERS Windscreen wiper mechanism....................... 85-1
Diagnostic...................................................... 85-5
.
86 RADIO General.......................................................... 86-1
Connectors..................................................... 86-4
87 ELECTRICAL ASSISANCE EQUIPEMENT Windscreen washing....................................... 87-1
89A ELECTRICAL DIAGRAMS Generalites.................................................... 89A-1
Functional diagrams list................................ 89A-10
Electric components index............................ 89A-12
Couplings list. Mass index............................ 89A-14
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89A-15 Location of ele ctric coupling on
the vehic le................................................... 89A-16
Cockpit fuse box......................................... 89A-18
Fu
se box from engine compartment............ 89A-22
Wires functions index in connector s and
couplings...................................................... 89A-24
C onnectors and connections wires function.. 89A-27
Wires functions explanation......................... 89A-102
89B ELECTRICAL DIAGRAMS Functional diagrams list................................ 89B-1
Electric components index............................ 89B-3
Couplings list. Mass index............................ 89B-4
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89B-5
Location of ele ctric coupling on
the vehic le......................................................89B-6
Cockpit fuse box............................................89B-8
Fu se box from engine compartment..............89B-12
Wires functions index in connector s and
couplings....................................................... 89B-14
C onnectors and connections wires function...89B-17
Wires functions explanation.......................... 89B-90
89C ELECTRICAL DIAGRAMS Functional diagrams list................................ 89C-1
Electric components index............................ 89C-3
Couplings list. Mass index............................ 89C-4
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89C-5
Location of ele ctric coupling on
the vehic le......................................................89C-6
Cockpit fuse box............................................89C-8
Fu se box from engine compartment..............89C-12
Wires functions index in connector s and
couplings...................................................... 89C-14
C onnectors and connections wires function...89C-17
Wires functions explanation.......................... 89C-90
89D ELECTRICAL DIAGRAMS Generalites................................................... 89D-1
Functional diagrams list............................... 89D-6
Electric components index........................... 89D-8
Couplings list. Mass index........................... 89D-9
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle .................. 89D-10
Location of ele ctric coupling on
the vehic le.................................................... 89D-11
Cockpit fuse box........................................... 89D-13
Fu se box from engine compartment............. 89D-17
Wires functions index in connector s and
couplings...................................................... 89D-19
C onnectors and connections wires function.. 89D-22
Wires functions explanation.......................... 89D-91
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AIR CONDITIONING
62
62 - 4
AC UN
IT OPERATING DIAGRAM
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82A
HORN - ENGINE IMMOBILISER
82A - 21
DIAGNOSTIC – FAILURES AND STATES INTERPRETATION
1. FAILURE OF COMUNICATION CLIP TESTER/ E.C.U. DECODER
RECOMMENDATION Check if the lines K and L are not disturbed by another computer of the vehicle.
Check the fuse state F15 (vehicles up to 01.06.2001) or F07 (vehicles after 01.06.2001).
Replace the fuse if necessary.
Check if the CLIP tester is not the cause of the failure; check if the tester communicates with
another computer of the same vehicle (injection computer).
M easure the tension of the vehicle’s battery (U> 10,5V). If necessary, charge the battery.
Check if the E.C.U. decoder is well connected to the vehicle’s wiring.
Check the right supply of the E.C.U. decoder: - presence of t he ground at pin A8 of the E .C.U. decoder
- supply + I.C. at pin A9 of t he E .C.U. decoder
Be sure that the diagnostic socket i s proper supplied, according to the circuit diagram.
Check the continuity and the isolation of the electric wiring on the corresponding pins layout.
E.C.U. decoder A3 7 diagnostic socket
A4 15
If the connection tester CLIP – E.C.U. decoder can’t be established, then replace the decoder.
{ }
After establishing the communication with the tester, fix the
A FTER REPAIRING possible failures.
Perform a conformity checking.
DIAGNOSTIC
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89A
ELECTRICAL DIAGRAMS
89A - 1
GENERALITIES
GENERAL PRESENTATION
Fr om the electric point of view, the electric diagrams of the vehicle have been structured as
Applied Principle Schemes (APS), which are presented according to the function each system of
the vehicle is having, from electric point of view. These APS diagrams also contain detail concerning
the internal function of some simple electric components (contacts, relays), thus contributing to a
better understanding of the system functioning and of the incident correct diagnosis.
The list of the functional diagrams is presented in chapter 3, where the vehicle Applied Principle
Schemes may be found. These are divided in: electric supply diagrams, mass connection diagrams
and system functional diagrams.
The electric functional diagrams (APS), are presented in chapter 8 and on these, the following
may be identified:
- electric components, marked by a 3-4 figures; their identification on the electric diagrams
can be achieved by means of “index of components” – Chapter 4; - couplings between the electric wires, marked by the letter R followed by figures; they are
indicated in the Chapter 5 list; - mass connections, marked by the letter M followed by a figure or a letter, are indicated
in Chapter 5. Each wire of the electric diagrams is marked by an alphanumeric code, representing the wire
function, followed by figures representing the wire sectioning .
The connectors and couplings between the wires are presented in chapter 12, where they are
drawn from the wires inlet to the connector/coupling. The wires e ntering each connector socket
are identified by means of the above-mentioned drawings. The Chapter 11 also includes t ables
with details about each wire entering the connector: wire location in the connector socket, wire
sectioning, wire function code and its destination.
Abbreviation index- in chapter 2, the abbreviations used in the tables of chapter 12, are
detailed explained.
Chapter 11 includes the index of wire functions in connectors and couplings, representing the
list of all the connectors and couplings and helping to their easy identification in Chapter 12.
The mass and coupling position on the vehicle is presented in chapter 6 and helps to identify
the electric mass fixing points on it and the location of the couplings between its wires. The electric components position on the vehicle is presented in chapter 7. The position of the
various components with electric func tions on t he vehicle can be identified by means of the
components list. The cockpit fuse box is presented in chapter 9 and contains information about its positioning,
the functional purpose of the fuse and their relays and the description of the wiring connectors
connected to this one.
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89A
ELECTRICAL DIAGRAMS
89A - 2
The fuse box from the engine compartment is presented in chapter 10, that contains information
about its positioning on the vehicle and the functional purpose of the relays and fuse placed on it.
The functional codes of the wires are detailed explained in chapter 13.
FUNCTIONAL DIAGRAMS INTERPRETATIONS
The functional diagrams i nformation included in Chapter 8 are to be interpreted taking into
consideration the explanation referring to the following example:
1= vehicle class
2= manufacturing year
3= electric functional diagram denomination
4= criteria of equipment differentiatio n for identifying the functional diagram
5= electric connector colour*
6= connector graphical representation
7= electric component index number
8= fuses box number where the relay or the safety fuse are mounted.
9= identification of the safety fuse on the fuses box
10 = safety fuse value
11 = identification of wiring joints
12 = electric mass identification
13 = electric connection colour between wires*
14 = electric connection identification
15 = electric connection graphical representation
16 = symbol (sign) pages containing functional diagrams
17 = wire function code
18 = wire sectioning
19 = functional diagram number
The electric connectors (5) and the couplings (13) are symbolised by the following colours:
BA = white GR = grey RG = red
NO = black MA= brown CY = white
BE = blue VE = green
GENERALITIES
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89A
ELECTRICAL DIAGRAMS
89A - 3
BLOW ER COOLING
GENERALITIES
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89A
ELECTRICAL DIAGRAMS
89A - 4
INTERPRETATION OF CONNECTORS WIRES FUNCTION INDEX
The information concerning the function of the wires in connectors and couplings included in
Chapter 12, are to be interpreted taking into account the explanations based upon the following
example: 1= symbol (sign) of the pages containing connectors and couplings
2= connector destination
3= vehicle class
4= manufacturing year
5= name of the wiring on which the respective connector is placed
6= wire colour
7= connector c ode
8= component to whom the described connector is to be connected
9= connector colour
10 = connector symbol 11 = indication of the connector socket
12 = wire sectioning (mm˝)
13 = wire functional code
14 = wire destination
15 = chapter number and connector drawing number
NOTE
Concerning position 6, pl ease note that one X is marked, for one wire and t wo Xs for two
wi res. The colour of the wire is to be symbolised only in case the electric tra ck of the wire
represents one of the fundamental statuses: + permanent (+IC), + after contact (+DC), mass(-)
or controls. The symbols used for the wire colours are as follows:
A= white AS= blueGR= grey
N= black G = yellowV = green
M= brown VI = violet R = red
GENERALITIES
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