pillar DAEWOO LACETTI 2004 Service Service Manual
[x] Cancel search | Manufacturer: DAEWOO, Model Year: 2004, Model line: LACETTI, Model: DAEWOO LACETTI 2004Pages: 2643, PDF Size: 80.54 MB
Page 2099 of 2643

8A – 4ISEAT BELTS
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
PRETENSIONER FRONT SEAT BELT
Removal Procedure
1. Remove the plastic cap to reveal the lower B–pillar
seat belt anchor.
2. Remove the bolt and the lower B–pillar seat belt
anchor.
3. Remove the lower B–pillar trim panel. Refer to Sec-
tion 9G, Interior Trim.
4. Remove the plastic cap to reveal the upper B–pillar
seat belt anchor.
5. Remove the bolt and the upper B–pillar seat belt
anchor.
6. Remove the screws from the seat belt retractor
bracket.
7. Remove the bolt and the seat belt retractor.
Page 2100 of 2643

SEAT BELTS 8A – 5
DAEWOO V–121 BL4
Installation Procedure
CAUTION : Failure to install the correct retractor
screw can cause the pretensioner seat belt to mal-
function in an accident, possibly resulting in person-
al injury.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the seat belt retractor with the bolt.
Tighten
Tighten the seat belt retractor bolt to 38 NSm (28 lb–
ft).
2. Install the seat belt retractor bracket with the screw.
Tighten
Tighten the seat belt bracket screw to 3 NSm (27 lb–
in).
3. Install the upper B–pillar seat belt anchor with the
bolt.
Tighten
Tighten the seat belt anchor bolt to 38 NSm (28 lb–ft).
4. Install the seat belt anchor plastic cap.
5. Install the lower B–pillar trim panel. Refer to Sec-
tion 9G, Interior Trim.
6. Install the lower B–pillar seat belt anchor with the
bolt.
Tighten
Tighten the seat belt anchor bolt to 38 NSm (28 lb–ft).
7. Install the seat belt anchor plastic cap.
FRONT SEAT BELT HEIGHT
ADJUSTER
Removal Procedure
1. Remove the upper B–pillar trim panel. Refer to
Section 9G, Interior Trim.
2. Remove the bolts and the seat belt height adjuster.
Page 2101 of 2643

8A – 6ISEAT BELTS
DAEWOO V–121 BL4
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the seat belt height adjuster with the bolts.
Tighten
Tighten the front seat belt height adjuster bolts to 23
NSm (17 lb–ft).
2. Install the upper B–pillar trim panel. Refer to Sec-
tion 9G, Interior Trim.
THREE–POINT REAR SEAT BELT
(LH,CENTER, RH)
Removal Procedure
1. Remove the back shelf panel. Refer to Section 9G,
Interior Trim.
2. Remove the rear seat belt retractor securing bolts
(LH, CENTER, RH) from the back panel.
3. Remove the rear seat cushion. Refer to Section 9H,
SEATS.
4. Remove the floor seat belt anchor bolts.
5. Remove the seat belt.
Page 2199 of 2643

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 95
DAEWOO V–121 BL4
SIDE AIRBAG SENSOR
Removal and Installation Procedure
CAUTION : The sensing and diagnostic mod-
ule(SDM) can maintain sufficient voltage to
deploy the airbags and pretensioners for 1minute
after the ignition is OFF and the fuse has been re-
moved. If the airbags and pretensioners are not
disconnected, do not begin service until one
minute has passed after disconnecting power to
SDM. If the airbags are disconnected, service can
be executed immediately without waiting for
one–minute time period to expire. Failure to tem-
porarily disable the SIR during service can result
in unexpected deployment, personal injury and
unnecessary SIR repairs.
1. Disconnect the negative battery cable.
2. Remove the trim from B pillar.
3. Remove the side airbag sensor mounting bolts.
4. Remove the side airbag sensor.
5. Installation should follow the removal procedure in
the reverse order.
Tightening torque of the side airbag sensor mounting
bolts is 8 NSm (71 lb–in).
FRONT SEAT BELT PRETENSIONER
For removal and installation, refer to Section 8A, Seat
Belts.
AIRBAG MODULE DEPLOYMENT
(INSIDE OF VEHICLE)
Deploy the airbags before disposing them. If a vehicle
to be scrapped, the airbag may be deployed inside the
vehicle.
CAUTION : To avoid injury while deploying an air-
bag or a pretensioner in the vehicle, observe the
following precaution :
S Before deploying the airbags, remove all loose ob-
jects from the airbag’s expansion area.
S Deploy the airbags with the vehicle doors closed
and the side windows open.
S Deploy the airbags only in an evacuated area. Ser-
vice personnel who must be present during the de-
ployment should be at least 10 meters(33 feet) in
front of the vehicle.
S Do not connect the voltage source until after having
completed all other preparations for the deployment
of airbags.
S Allow a deployed airbag module or pretensioner
cool for 30 minutes before handling.
S Wear gloves and eye protection during the disposal
procedure.
S If the deployment fails, disconnect the voltage
source and wait 5 minutes before approaching the
vehicle.
Page 2338 of 2643

AUDIO SYSTEMS 9F – 9
DAEWOO V–121 BL4
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the door speaker with the screws.
Tighten
Tighten the door speaker screws to 2 NSm (18 lb–in).
2. Connect the electrical connector.
3. Install the door trim panel. Refer to Section 9G, In-
terior Trim.
4. Connect the negative battery cable.
TWEETER SPEAKERS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the tweeter speaker by prying the tweeter
speaker out of the door trim panel.
3. Disconnect the electrical connector.
Installation Procedure
1. Connect the electrical connector.
2. Install the tweeter speaker into the door trim panel.
3. Connect the negative battery cable.
GLASS ANTENNA MODULE
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the C–pillar trim panel. Refer to Section
9G, Interior Trim.
3. Disconnect the electrical connector.
4. Remove the screws and the glass antenna module.
Page 2339 of 2643

9F – 10IAUDIO SYSTEMS
DAEWOO V–121 BL4
Installation Procedure
1. Install the glass antenna module with the screws.
2. Connect the electrical connectors.
3. Install the C–piller trim panel. Refer to Section 9G,
Interior Trim.
4. Connect the negative battery cable.
HATCHBACK WINDSHIELD
ANTENNA MODULE
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the A–pillar trim panel. Refer to Section
9G, Interior Trim.
3. Remove the sun visors with vanity mirror. Refer to
Section 9Q, Roof.
4. Remove the formed headliner. Refer to Section 9Q,
Roof.
5. Disconnect the electrical connector.
6. Remove the screws and the windshield antenna
module.
Installation Procedure
1. Install the windshield antenna module with screws.
2. Connect the electrical connector.
3. Install the formed head liner. Refer to Section 9Q,
Roof.
4. Install the sun visors with vanity mirror. Refer to
Section 9Q, Roof.
5. Install the A–Pillar trim panel. Refer to Section 9G,
Interior Trim.
6. Connect the negative battery cable.
Page 2341 of 2643

SECTION : 9G
INTERIOR TRIM
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9G–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9G–1. . . . . . . . . . .
SPECIAL TOOLS9G–2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools Table 9G–2. . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9G–3 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9G–3. . . . . . . . . . . . . . . . . . . . .
Front Door Trim Panel 9G–3. . . . . . . . . . . . . . . . . . . . . .
Rear Door Trim Panel 9G–4. . . . . . . . . . . . . . . . . . . . . .
A–pillar Trim Panel 9G–4. . . . . . . . . . . . . . . . . . . . . . . . .
Upper B–pillar Trim Panel 9G–5. . . . . . . . . . . . . . . . . . .
Lower B–pillar Trim Panel 9G–5. . . . . . . . . . . . . . . . . . .
C–pillar Trim Panel 9G–6. . . . . . . . . . . . . . . . . . . . . . . . .
Deck Lid Sill Plate Cover 9G–6. . . . . . . . . . . . . . . . . . .
Front Rocker Trim Panel 9G–7. . . . . . . . . . . . . . . . . . . .
Rear Rocker Trim Panel 9G–7. . . . . . . . . . . . . . . . . . . .
Front Wheelhouse Trim 9G–8. . . . . . . . . . . . . . . . . . . . .
Rear Wheelhouse Trim 9G–8. . . . . . . . . . . . . . . . . . . . .
Floor Console 9G–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Floor Carpet 9G–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Compartment Rear Low Cover 9G–11. . . . .
Luggage Compartment Wheelhouse Trim
Panel 9G–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driver’s Side Knee Bolster 9G–12. . . . . . . . . . . . . . . . .
Hatchback Door Lower Garnish Molding 9G–13. . . . .
Hatchback Door Upper Garnish Molding 9G–14. . . . .
Luggage Compartment Wheelhouse Trim Panel
(HATCHBACK) 9G–14. . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Compartment Rear Trim Panel 9G–14. . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9G–16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Trim Panels 9G–16. . . . . . . . . . . . . . . . . . . . . . .
Pressure Relief Vent 9G–16. . . . . . . . . . . . . . . . . . . . . .
Floor Console 9G–16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Floor Carpet 9G–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Compartment Security Cover
(HATCHBACK) 9G–16. . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Door Trim Panel Screws2.5–22
Driver’s Side Knee Bolster Mounting Bolts10–89
Floor Console Screws2.5–22
Gearshift Housing Bolts8–70
Hood Latch Release Handle Mounting Screw3–27
Seat Belt Anchor Bolt3828–
Page 2344 of 2643

9G – 4IINTERIOR TRIM
DAEWOO V–121 BL4
4. Install the door trim panel screws.
Tighten
Tighten the door trim panel screws to 2.5 NSm (22 lb–
in).
5. Install the inside door handle trim bezel.
6. Raise the front window.
REAR DOOR TRIM PANEL
Tools Required
KM–475–B Trim Remover
Removal Procedure
1. Lower the rear window.
2. Pry off the inside door handle trim bezel.
3. Remove the power window control switch.
4. Disconnect the power window control switch electri-
cal connector.
5. Remove the door trim panel screws.
6. Pry off the trim panel using the trim remover
KM–475–B.
Installation Procedure
1. Install the trim panel.
2. Connect the power window control switch electrical
connector, if equipped.
3. Install the power window control switch..
4. Install the door trim panel screws.
Tighten
Tighten the door trim panel screws to 2.5 NSm(22 lb–
in).
5. Install the inside door handle trim bezel.
6. Raise the rear window.
A–PILLAR TRIM PANEL
Removal Procedure
1. Remove the A–pillar trim panel.
Page 2345 of 2643

INTERIOR TRIM 9G – 5
DAEWOO V–121 BL4
Installation Procedure
1. Install the A–pillar trim panel.
UPPER B–PILLAR TRIM PANEL
Removal Procedure
1. Remove the lower B–pillar trim panel. Refer to
”Lower B–Pillar Trim Panel” In this Section.
2. Remove the bolt and the upper front seat belt an-
chor.
3. Reposition the upper portion of the lower B–pillar
trim panel.
4. Pry off the upper B–pillar trim panel.
Installation Procedure
1. Install the upper B–pillar trim panel.
2. Install the upper portion of the lower B–pillar trim
panel to its original position.
3. Install the upper front seat belt anchor with the bolt.
Tighten
Tighten the seat belt anchor bolt to 38 NSm (28 lb–ft).
4. Install the lower B–pillar trim panel. Refer to ”Lower
B–Pillar Trim Panel” In this Section.
LOWER B–PILLAR TRIM PANEL
Removal Procedure
1. Reposition the rear portion of the front rocker trim
panel and the front portion of the rear rocker trim
panel.
2. Remove the lower B–pillar trim panel.
Page 2346 of 2643

9G – 6IINTERIOR TRIM
DAEWOO V–121 BL4
Installation Procedure
1. Install the lower B–pillar trim panel.
2. Install the front rocker trim panel and the rear rock-
er trim panel to their original positions.
C–PILLAR TRIM PANEL
Removal Procedure
1. Remove the C–pillar trim panel.
Installation Procedure
1. Install the C–pillar trim panel.
DECK LID SILL PLATE COVER
Removal Procedure
1. Lower the rear seatback.
2. Remove the C–pillar trim panel.
3. Remove the rear seat belts. Refer to Section 8A,
Seat Belts.
4. Remove the child seat anchorage. Refer to Section
9H, Child Seat Anchorage.
5. Remove the plastic retaining clips and the deck lid
sill plate cover.