engine electrical DAEWOO LACETTI 2004 Service Manual PDF

1F – 42IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
191. Measure the resistance between following ter-
minals:
S Terminal 1 and 2 of ignition coil.
S Terminal 2 and 1 of ignition coil.
Are the resistance within the value specified.
1. Remove the high tension cable.
2. Measure the resistance between second coil.
S Between 1 and 4
S Between 2 and 3
Are the resistance within the value specified.0.9 W
5.3 kWGo to Step 21Go to Step 20
20Replace the EI system ignition coil.
Is the repair complete?–Go to Step 2–
211. Check for any damages or poor connection in
ignition wires and repair as needed.
2. Connect the EI system ignition coil connector
and ECM connector.
3. Check for the presence of spark from all of the
ignition wires.
Is the spark present from all of the ignition wires?–Go to Step 2Go to Step 22
22Replace ECM.
Is the repair complete?–Go to Step 2–
231. Turn the ignition OFF.
2. Connect a fuel pressure gauge.
3. Crank the engine.
Is any fuel pressure present?–Go to Step 26Go to Step 24
241. Turn the ignition OFF.
2. Disconnect the electrical connector at the fuel
pump.
3. Connect a test light between the fuel pump ter-
minals 2 and 3.
4. Turn the ignition ON.
5. With the ignition ON, the test light should light
for the time specified.
Is the test light on?2 sec.Go to Step 25Go to 34
25Replace the fuel pump.
Is the repair complete?–Go to Step 2–
26Is the fuel pressure within the value specified?283–324 kPa
(41–47 psi)Go to Step 27Go to Step 29
27Check the fuel for contamination.
Is the fuel contaminated?–Go to Step 28Go to Step 41
281. Remove the contaminated fuel from the fuel
tank.
2. Clean the fuel tank as needed.
Is the repair complete?–Go to Step 2–
291. Check the fuel filter for restriction.
2. Inspect the fuel lines for kinks and restrictions.
3. Repair or replace as needed.
4. Measure the fuel pressure.
Is the fuel pressure within the value specified?283–324 kPa
(41–47 psi)Go to Step 2Go to Step 30

ENGINE CONTROLS 1F – 47
DAEWOO V–121 BL4
ENGINE CRANKS BUT WILL NOT RUN (1.8L DOHC)
Test Description
The number(s) below refer to step(s) on the diagnostic
table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the occurred. The information is then stored on the
scan tool for later reference.
2. By performing a compression test, it can be deter-
mined if the engine has the mechanical ability to
run.
3. It is important to check for the presence of sparkfrom all of the ignition wires. If spark is present from
one to three of the ignition coil terminals, the Crank-
shaft Position (CKP) sensor is OK.
19. In checking the engine control module (ECM) out-
puts for the electronic spark timing signal, it recom-
mended to use an oscilloscope to view the varying
voltage signals. In measuring these outputs with a
voltmeter, intermittent errors may occur that cannot
be seen by a voltmeter.
35. This step checks for proper operation of the ECM’s
control of the fuel pump circuit.
59. This step checks for a ground signal being supplied
by the ECM to operate the fuel injectors. If there is
no ground present during the cranking of the en-
gine, and the fuel injector wiring is OK, the ECM is
at fault.
Engine Cranks But Will Not Run (1.8L DOHC)
CAUTION : Use only electrically insulated pliers when
handling ignition wires with the engine running to
prevent an electrical shock.
CAUTION : Do not pinch or restrict nylon fuel lines.Damage to the lines could cause a fuel leak, resulting
in possible fire or personal injury.
Step
ActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic
(EOBD) Sys-
tem Check”
2Check for set Diagnostic Trouble Code (DTC)
P0601.
Is the DTC set?–Go to applica-
ble DTC tableGo to Step 4
3Crank the engine.
Does the engine start and continue to run?–System OKGo to Step 5
4Perform a cylinder compression test.
Is the cylinder compression for all of the cylinders at
or above the value specified?689 kPa
(100 psi)Go to Step 8Go to Step 5
5Inspect the timing belt alignment.
Is the timing belt in alignment?–Go to Step 7Go to Step 6
6Align or replace the timing belt as needed.
Is the repair complete?–Go to Step 3–
7Repair the internal engine damage as needed.
Is the repair complete?–Go to Step 3–
8Inspect the fuel pump fuse.
Is the problem found?–Go to Step 9Go to Step 10
9Replace the fuse.
Is the repair complete?–Go to Step 3–
101. Install a scan tool.
2. Turn the ignition ON, the engine OFF and close
the throttle.
Does the Throttle Position (TP) sensor read less
than the specified value.1.0 vGo to Step 11Go to ”DTC
P0123 Throttle
Position Sensor
High Voltage”

ENGINE CONTROLS 1F – 49
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
24Check for an open or short in the wire between the
CKP connector terminal 2 and the ECM connector
terminal M5.
Is the problem found?–Go to Step 25Go to 40
25Repair the wiring as needed.
Is the repair complete?–Go to Step 3–
261. Disconnect the Electronic Ignition (EI) system
ignition coil connector to prevent the vehicle
from starting.
2. Measure the voltage at the ECM connector
terminal M21 by backprobing the ECM connec-
tor.
Are the voltage readings near the values specified?1.4 v (2.5 v)*
with ignition
ON, 1.6 v (2.6
v)* during
crankingGo to Step 27Go to Step 28
27Measure the voltage at the ECM connector terminal
M5 by backprobing the ECM connector.
Are the voltage readings near the values specified?1.4 v (2.5 v)*
with ignition
ON, 1.6 v (2.6
v)* during
crankingGo to Step 29Go to Step 28
28Replace the CKP sensor.
Is the repair complete?–Go to Step 3–
291. Turn the ignition OFF.
2. Disconnect the electrical connector at the EI
system ignition coil.
3. Connect a test light between terminal 2 of the
EI system ignition coil connector and ground.
4. Turn the ignition ON.
Is the test light on?–Go to Step 30Go to Step 31
30Connect a test light of the EI system ignition coil con-
nector and battery positive.
Is the test light on?–Go to Step 34Go to Step 32
31Check for an open in the wiring between the ignition
switch and the EI system ignition coil connector ter-
minal 3.
Is the problem found?–Go to Step 33–
32Check for an open in the wire from the EI system
ignition coil to ground.
Is the problem found?–Go to Step 2–
331. Repair the wiring as needed.
2. Connect the EI system ignition coil connector.
3. Check for the presence of spark from all of the
ignition wires.
Is spark present from all of the ignition wires?–Go to Step 3Go to Step 34
341. Turn the ignition OFF.
2. Disconnect the EI system ignition coil connec-
tor.
3. While cranking the engine, measure the volt-
age at the EI system ignition coil connector
terminal 1.
Does the voltage fluctuate within the values speci-
fied?0.2–2.0 vGo to Step 39Go to Step 37

1F – 50IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
35While cranking the engine, measure the voltage at
the EI system ignition coil connector terminal 3 .
Does the voltage fluctuate within the values speci-
fied?0.2–2.0 vGo to Step 39Go to Step 37
36Check for an open in the wire from the EI system
ignition coil connector terminal 1 to the ECM connec-
tor terminal M51.
Is the problem found?–Go to Step 38Go to Step 40
37Check for an open in the wire from the EI system
ignition coil connector terminal 3 to the ECM connec-
tor terminal M1.
Is the problem found?–Go to Step 38Go to Step 40
381. Repair the wiring as needed.
2. Connect the EI system ignition coil connector.
3. Check for the presence of spark from all of the
ignition wires.
Is spark present from all of the ignition wires?–Go to Step 3Go to Step 39
39Replace the EI system ignition coil.
Is the repair complete?–Go to Step 3–
401. Turn the ignition OFF.
2. Replace the ECM.
Is the repair complete?–Go to Step 3–
411. Turn the ignition OFF.
2. Connect a fuel pressure gauge.
3. Crank the engine.
Is any fuel pressure present?–Go to Step 44Go to Step 42
421. Turn the ignition OFF.
2. Disconnect the electrical connector at the fuel
pump.
3. Connect a test light between the fuel pump
connector terminals 3 and 2.
4. Turn the ignition ON.
5. With the ignition ON, the test light should light
for the time specified.
Is the test light on?2 secGo to Step 43Go to Step 53
43Replace the fuel pump.
Is the repair complete?–Go to Step 3–
44Is the fuel pressure within the value specified?283–324 kPa
(41–47 psi)Go to Step 48Go to Step 45
451. Check the fuel filter for a restriction.
2. Inspect the fuel lines for kinks and restrictions.
Is the problem found?–Go to Step 46Go to Step 47
461. Disconnect the vacuum line from the fuel pres-
sure regulator.
2. Inspect the vacuum line for the presence of
fuel.
3. Inspect the fuel pressure regulator vacuum port
for the presence of fuel.
Is any fuel present?283–324 kPa
(41–47 psi)Go to Step 3Go to Step 47

ENGINE CONTROLS 1F – 51
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
471. Disconnect the vacuum line from the fuel pres-
sure regulator.
2. Inspect the vacuum line for the presence of
fuel.
3. Inspect the fuel pressure regulator vacuum port
for the presence of fuel.
Is any fuel presen–Go to Step 50Go to Step 51
48Check the fuel for contamination.
Is the fuel contaminated?–Go to Step 49Go to Step 65
491. Remove the contaminated fuel from the fuel
tank.
2. Clean the fuel tank as needed.
Is the repair complete?–Go to Step 3–
50Replace the fuel pressure regulator.
Is the repair complete?–Go to Step 3–
511. Remove the fuel pump assembly from the fuel
tank.
2. Inspect the fuel pump sender and the fuel cou-
pling hoses for a restriction.
3. Inspect the in–tank fuel filter for a restriction.
Is the problem found?–Go to Step 52Go to Step 43
52Replace the fuel pump sender, the in–tank fuel filter,
and/or the fuel coupling hoses as needed.
Is the repair complete?–Go to Step 3–
531. Turn the ignition OFF.
2. Disconnect the electrical connector at the fuel
pump.
3. Connect a test light between the fuel pump
connector terminal 3 and a known good
ground.
4. Turn the ignition ON.
5. With the ignition ON, the test light should light
for the time specified.
Is the test light on?2 secGo to Step 54Go to Step 55
54Repair the open wire between the fuel pump connec-
tor terminal 2 and ground.
Is the repair complete–Go to Step 3–
551. Turn the ignition OFF.
2. Disconnect the fuel pump relay.
3. Connect a test light between the fuel pump
relay connector terminal 85 and ground.
4. Turn the ignition ON.
Is the test light on?2 secGo to Step 56Go to Step 62
561. Turn the ignition OFF.
2. Connect a test light between the fuel pump
relay connector terminal 86 and battery posi-
tive.
3. Turn the ignition ON.
4. With the ignition ON, the test light should light
for the time specified.
Is the test light on?–Go to Step 57Go to Step 61

ENGINE CONTROLS 1F – 85
DAEWOO V–121 BL4
IGNITION SYSTEM CHECK (1.4L/1.6L DOHC)
Circuit Description
The Electronic Ignition (EI) system uses a waste spark
method of spark distribution. In this type of EI system, the
Crankshaft Position (CKP) sensor is mounted to the oil
pump near a slotted wheel that is a part of the crankshaft
pulley. The CKP sensor sends reference pulses to the en-
gine control module (ECM). The ECM then triggers the EI
system ignition coil. Once the ECM triggers the EI system
ignition coil, both of the connected spark plugs fire at the
same time. One cylinder is on its compression stroke at
the same time that the other is on the exhaust stroke, re-
sulting in lower energy needed to fire the spark plug in the
cylinder on its exhaust stroke.
This leaves the remainder of the high voltage to be used
to fire the spark plug in the cylinder on its compression
stroke. Since the CKP sensor is in a fixed position, timing
adjustments are not possible or needed.
Test Description
The number(s) below refer to step(s) on the diagnostictable.
2. It is important to check for the presence of spark to
all of the cylinders to isolate the problem to either
EI system ignition coil inputs or outputs.
5. In checking the ECM outputs for the electronic
spark timing signal, it recommended to use an os-
cilloscope to view the varying voltage signals. In
measuring these outputs with a voltmeter, intermit-
tent errors may occur that cannot be seen by a volt-
meter.
6. After confirming ECM inputs for the electronic spark
timing to the EI system ignition coil are OK, it can
be determined that a faulty EI system ignition coil is
at fault.
11. After confirming proper CKP sensor inputs to the
ECM and no wiring problems present, it can be de-
termined that the ECM is at fault.
24. This step, along with step 25, checks for battery
voltage and a ground to the EI system ignition coil.
Ignition System Check (1.4L/1.6L DOHC)
CAUTION : Use only electrically insulated pliers when handling ignition wires with the engine running to prevent
an electrical shock.
Step
ActionValue(s)YesNo
11. Remove the spark plugs.
2. Inspect for wet spark plugs, cracks, wear, im-
proper gap, burned electrodes, or heavy de-
posits.
3. Replace the spark plugs as needed.
Is the repair complete?–System OKGo to Step 2
2Check for the presence of spark from all of the igni-
tion wires while cranking the engine.
Is spark present from all of the ignition wires?–System OKGo to Step 3
31. Measure the resistance of the ignition wires.
2. Replace any ignition wire(s) with a resistance
above the value specified.
3. Check for the presence of spark from all of the
ignition wires.
Is spark present from all of the ignition wires?30,000 WSystem OKGo to Step 4
4Is spark present from at least one of the ignition
wires, but not all of the ignition wires?–Go to Step 5Go to Step 12
51. Turn the ignition OFF.
2. Disconnect the Electronic Ignition (EI) system
ignition coil connector.
3. While cranking the engine, measure the volt-
age at the EI system ignition coil connector
terminal 1.
Does the voltage fluctuate within the values speci-
fied?0.2–2.0 vGo to Step 6Go to Step 7

ENGINE CONTROLS 1F – 89
DAEWOO V–121 BL4
Ignition System Check (1.8L DOHC)
CAUTION : Use only electrically insulated pliers when handling ignition wires with the engine running to prevent
an electrical shock.
Step
ActionValue(s)YesNo
11. Remove the spark plugs.
2. Inspect for wet spark plugs, cracks, wear, im-
proper gap, burned electrodes, or heavy de-
posits.
3. Replace the spark plugs as needed.
Is the repair complete?–System OKGo to Step 2
2Check for the presence of spark from all of the igni-
tion wires while cranking the engine.
Is spark present from all of the ignition wires?–System OKGo to Step 3
31. Measure the resistance of the ignition wires.
2. Replace any ignition wire(s) with a resistance
above the value specified.
3. Check for the presence of spark from all of the
ignition wires.
Is spark present from all of the ignition wires?30,000 WSystem OKGo to Step 4
4Is spark present from at least one of the ignition
wires, but not all of the ignition wires?–Go to Step 5Go to Step 12
51. Turn the ignition OFF.
2. Disconnect the Electronic Ignition (EI) system
ignition coil connector.
3. While cranking the engine, measure the volt-
age at the EI system ignition coil connector
terminal 1.
Does the voltage fluctuate within the values speci-
fied?0.2–2.0 vGo to Step 6Go to Step 7
6While cranking the engine, measure the voltage at
the EI system ignition coil connector terminal 3
Does the voltage fluctuate within the values speci-
fied?0.2–2.0 vGo to Step 10Go to Step 8
7Check for an open in the wire from the EI system
ignition coil connector terminal 1 to the engine con-
trol module (ECM) connector terminal M35 or M51.
Is the problem found?–Go to Step 9Go to Step 11
8Check for an open in the wire from the EI system
ignition coil connector terminal 3 to the ECM connec-
tor terminal M1 or M33.
Is the problem found?–Go to Step 9Go to Step 11
91. Repair the wiring as needed.
2. Connect the EI system ignition coil connector.
3. Check for the presence of spark from all of the
ignition wires.
Is spark present from all of the ignition wires?–System OK–

1F – 112IENGINE CONTROLS
DAEWOO V–121 BL4
DTCIlluminate MIL Error
Type Function
P0300Multiple Cylinder Misfire (Increase Emission)EYES
P0327Knock Sensor Circuit Fault (1.4L DOHC)CnlNO
P0327Knock Sensor Circuit Fault (1.6L DOHC)EYES
P0335Magnetic Crankshaft Position Sensor Electrical ErrorEYES
P033658X Crankshaft Position Sensor Extra/missing PulseEYES
P033758X Crankshaft Sensor No SignalEYES
P0341Camshaft Position Sensor RationalityEYES
P0342Camshaft Position Sensor No SignalEYES
P0351Ignition Signal Coil A FaultAYES
P0352Ignition Signal Coil B FaultAYES
P0400Exhaust Gas Recirculation Out of LimitEYES
P0404Exhaust Gas Recirculation (EGR) PpendEYES
P0405EGR Pintle Position Sensor Low VoltageEYES
P0406EGR Pintle Position Sensor High voltageEYES
P0420Catalyst Low EfficiencyAYES
P0444EVAP Purge Control Circuit No SignalEYES
P0445EVAP Purge Control Circuit FaultEYES
P0462Fuel Level Sensor Low Voltage (1.6L DOHC Only)CnlNO
P0463Fuel Level Sensor High Voltage (1.6L DOHC Only)CnlNO
P0480Low Speed Cooling Fan Relay Circuit Fault (1.4L DOHC)EYES
P0480Low Speed Cooling Fan Relay Circuit Fault (1.6L DOHC)CnlNO
P0481High Speed Cooling Fan Relay High Voltage (1.4L DOHC)EYES
P0481High Speed Cooling Fan Relay High Voltage (1.6L DOHC)CnlNO
P0501Vehicle Speed No Signal (M/T Only)AYES
P0510Throttle Positon Switch Circuit Fault (1.4L DOHC)CnlNO
P0510Throttle Positon Switch Circuit Fault (1.6L DOHC)AYES
P0532A/C Pressure Sensor Low VoltageCnlNO
P0533A/C Pressure Sensor High VoltageCnlNO
P0562System Voltage (Engine Side) Too LowCnlNO
P0563System Voltage (Engine Side) Too HighCnlNO
P0601Engine Control Module Checksum ErrorEYES
P0604Engine Control Module RAM ErrorEYES
P0605Engine Control Module INMVY Write ErrorEYES
P0656Fuel Level Gauge High Circuit FaultCnlNO
P1181Variable Intake Manifold Solenoid Low VoltageEYES
P1182Variable Intake Manifold Solenoid High VoltageEYES
P1230Fuel Pump Relay Low Voltage (1.4L DOHC)CnlNO
P1230Fuel Pump Relay Low Voltage (1.6L DOHC)AYES
P1231Fuel Pump Relay High Voltage (1.4L DOHC)CnlNO
P1231Fuel Pump Relay High Voltage (1.6L DOHC)AYES
P1320Crankshaft Segment Period Segment Adaptation At LimitEYES

1F – 146IENGINE CONTROLS
DAEWOO V–121 BL4
S Damaged harness
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. This step determines if DTC P0135 is the result of
a hard failure or an intermittent condition. With the
ignition ON, engine OFF, the HO2S1 voltage dis-played on the scan tool should change within sever-
al minutes toward 0 or 1 volt, indicating that the
heater is working properly.
3. Probing terminal 4 of the HO2S1 connector verifies
if voltage is available to the HO2S1 heater.
4. If voltage is available at the connector, than it be-
comes a good voltage source to check for a ground
at terminal 3.
5. Determines if voltage is not available at the HO2S1
due to an open in the HO2S1 fuse or open ignition
feed circuit. If the fuse is open, determine if it was
due to a short in the ignition feed circuit before re-
placing the fuse.
DTC P0135 – Front Heated Oxygen Sensor Heater Circuit Not
Functioning
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
2Notice : If the engine has just been operating, allow
the engine to cool for about one–half hour before
proceeding.
1. Turn the ignition switch ON, with the engine
OFF.
2. Install a scan tool.
Does the Front Heated Oxygen Sensor (HO2S1)
voltage gradually change toward the specified volt-
age?0 v or 1 vGo to Step 13Go to Step 3
31. Disconnect the HO2S1 electrical connector.
2. With a test light connected to ground, probe
the ignition feed circuit, terminal 2 of the con-
nector.
Does the test light illuminate?–Go to Step 4Go to Step 5
4Connect a test light between the ignition feed and
ground circuits, terminal 2 and 3 of the connector.
Does the test light illuminate?–Go to Step 6Go to Step 7
5Inspect the fuse in the engine fuse block.
Is the fuse open?–Go to Step 8Go to Step 9
6Check the connections terminal 2 and 1 at the
HO2S2 connector and repair as necessary.
Is a repair necessary?–Go to Step 13Go to Step 10
7Check the connections terminal 4 at the HO2S1 con-
nector and repair as necessary.
Is a repair necessary?–Go to Step 13Go to Step 11
81. Check for a short to ground in the HO2S1 igni-
tion feed circuit and repair as necessary?
2. Replace open fuse.
Is the action complete?–Go to Step 13–

ENGINE CONTROLS 1F – 159
DAEWOO V–121 BL4
DTC P0171 – Fuel Trim System Too Lean
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install the scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
Are any component related Diagnostic Trouble
Codes (DTCs) set?–Go to
applicable DTC
tableGo to Step 3
3With the engine running, operate the vehicle until the
LOOP STATUS indicates closed.
Is the Long Term Fuel Trim value below the specified
value?27%Go to Step 4Go to Step 5
41. Turn the ignition switch ON, with the engine
OFF.
2. Review the Freeze Frame data and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and Conditions for Setting The DTC
as noted.
Does the Long Term Fuel Trim value go below the
specified value while operating under the specified
conditions?27%Go to Step 16Go to Step 5
5Visually/physically check the following items:
S Vacuum hoses for splits, kinks and improper
connections.
S Crankcase ventilation oil/air separator for prop-
er installation.
S Exhaust system for corrosion, leaks, loose or
missing hardware.
S Oxygen sensor (O2S) is installed securely and
the pigtail harness is not contacting exhaust
manifold or engine.
S Fuel for excessive water, alcohol, or other con-
taminants.
S Engine Control Module (ECM) and sensor
grounds are clean, tight, and in their proper
locations.
Do any of the above checks isolate a condition re-
quiring repair?–Go to Step 7Go to Step 6
61. Disconnect the Manifold Absolute Pressure
(MAP) sensor electrical connector.
2. Operate the vehicle in Closed Loop while moni-
toring the Long Term Fuel Trim value.
Is the Long Term Fuel Trim value below the specified
value?27%Go to Step 15Go to Step 9
71. Repair the malfunction found in Step 5.
2. Recheck the Long Term Fuel Trim value while
operating the engine.
Is the Long Term Fuel Trim value below the specified
value?27%Go to Step 8Go to Step 9