brake fluid DODGE INTREPID 2004 2.G Owners Manual

•To avoid drawing exhaust gases into the vehicle, close
the trunk while driving. However, if for some reason it
must remain open, close all windows. Adjust the
heating or cooling system to force outside air into the
vehicle. Set the blower at high speed.
Safety Checks You Should Make Inside the
Vehicle
Seat Belts
Inspect the belt system periodically, checking for cuts,
frays and loose parts. Damaged parts must be replaced
immediately. Do not disassemble or modify the system.
Safety belt assemblies must be replaced after an accident
if they have been damaged (bent retractor, torn webbing,
etc.). If there is any question regarding belt or retractor
condition, replace the belt.
Airbag Light
The light should come on and remain on for 6 to
8 seconds as a bulb check when the ignition
switch is first turned ON. If the bulb is not lit
during starting, have it replaced. If the light stays on or
comes on while driving, have the system checked by an
authorized dealer.
Defrosters
Check operation by selecting the defrost mode and place
the blower control on high speed. You should be able to
feel the air directed against the windshield.
Periodic Safety Checks You Should Make Outside
the Vehicle
Tires
Examine tires for excessive tread wear or uneven wear
patterns. Check for stones, nails, glass, or other objects
lodged in the tread. Inspect for tread cuts or sidewall
cracks. Check wheel nuts for tightness and tires (includ-
ing spare) for proper pressure.
Lights
Have someone observe the operation of exterior lights
while you work the controls. Check turn signal and high
beam indicator lights on the instrument panel.
Fluid Leaks
Check area under vehicle after overnight parking for
brake fluid, fuel, water, oil, or other fluid leaks. Also, if
gasoline fumes are present, the cause should be corrected
immediately.
48 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

If the ABS light is on, the brake system should be serviced
as soon as possible to restore the benefits of Anti-Lock
brakes.
23. Brake System Warning Light
The dual brake system provides a reserve
braking capability if a failure occurs in a
portion of the hydraulic system.
This light monitors both the brake fluid level and the
parking brake. If the light comes on, it indicates either
that the parking brake is on or there is a low fluid level in
the brake master cylinder. On vehicles equipped with
anti-lock brakes (ABS), the brake light may also indicate
reduced braking performance. If the parking brake is off
and the light remains on, have the brake system in-
spected as soon as possible.
The light will also come on when the parking brake is
applied with the ignition in the RUN position.The warning light should be checked frequently to assure
that it is operating properly. This can be done by turning
the ignition switch to START. The light should come on.
If the red brake light does not come on, have the system
checked by an authorized dealer.
WARNING!
Driving a vehicle with the brake light on is danger-
ous. Part of the brake system may have failed. It will
take longer to stop the vehicle. You could have an
accident. Have the vehicle checked immediately.
NOTE:This light shows only that the parking brake is
on. It does not show the degree of brake application.
In an ABS equipped vehicle, the Brake System Warning
light will come on if the ABS light is not functioning or if
the ABS system is not communicating.
92 UNDERSTANDING YOUR INSTRUMENT PANEL

NOTE:Using the “3” range while operating the vehicle
under heavy operating conditions will improve perfor-
mance and extend transaxle life by reducing excessive
shifting and heat build up.
•For vehicles equipped with autostick, by using the
autostick mode, and selecting a specific gear range,
frequent shifting can be avoided. The highest gear
range should be selected that allows for adequate
performance. For example, choose “4” if the desired
speed can be maintained. Choose “3” or “2” if needed
to maintain the desired speed.
•Extended driving at high RPMs should be avoided to
prevent excess heat generation. A reduction in vehicle
speed may be required to avoid extended driving at
high RPMs.
•Return to a higher gear range or vehicle speed when
road conditions and RPM level allow.
•The trailer tongue load must be considered as part of
the tow vehicle load capacity when loading the ve-
hicle.
•If the trailer weighs more than 1,000 lbs. (450 kg), it
should have its own brakes.
WARNING!
Connecting trailer brakes to your vehicle’s hydraulic
brake lines can overload your brake system and
cause it to fail. You might not have brakes when you
need them and could have an accident.
•Whenever you pull a trailer, regardless of the trailer
size, stop lights and turn signals on the trailer are
recommended for motoring safety.
•The automatic transmission fluid, filter, and hypoid
differential fluid should be changed per Maintenance
Schedule “B” if you tow a trailer.
•If your Engine Coolant Light comes on, see the para-
graph on Overheating in Section 6 of this manual.
NOTE:Check the automatic transmission fluid level
before all towing. Fluid discoloration, or a burnt odor,
shows the need for a transmission fluid and filter change.
STARTING AND OPERATING 149
5

MAINTAINING YOUR VEHICLE
CONTENTS
2.7L Engine..........................167
3.5L Engine..........................168
Onboard Diagnostic System (OBD II).......169
Emissions Inspection And Maintenance
Programs
............................170
Replacement Parts.....................171
Dealer Service........................171
Maintenance Procedures.................172
▫Engine Oil..........................172
▫Crankcase Emission Control System........180
▫Fuel Filter..........................180
▫Air Cleaner Filter.....................180▫Maintenance-Free Battery................181
▫Air Conditioner......................182
▫Power Steering Fluid Check..............183
▫Chassis Lubrication....................184
▫Drive Shaft Universal Joints..............184
▫Body Mechanism Lubrication.............184
▫Windshield Wiper Blades................186
▫Windshield Washers...................186
▫Exhaust System......................187
▫Cooling System.......................188
▫Hoses And Vacuum/Vapor Harnesses.......191
▫Brake System........................192
7

NOTE:Often, fluids such as oil, power steering fluid, and
brake fluid are used during assembly plant operations to
ease the assembly of hoses to couplings. Therefore, oil
wetness at the hose-coupling area is not necessarily an
indication of leakage. Actual dripping of hot fluid when
systems are under pressure (during vehicle operation)
should be noted before hose is replaced based on leakage.
NOTE:Inspection of brake hoses should be done
whenever the brake system is serviced and every engine
oil change.
WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately if
the brake system warning lamp shows system failure.Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the brake
fluid reservoir. With disc brakes, fluid level can be
expected to fall as the brake pads wear. However, low
fluid level may be caused by a leak and a checkup may be
needed.
Use only the manufacturer’s recommended brake fluid.
Refer to the Recommended Fluids, Lubricants and Genu-
ine Parts section for correct fluid type.
MAINTAINING YOUR VEHICLE 193
7

WARNING!
Use of a brake fluid that may have a lower initial
boiling point or unidentified as to specification, may
result in sudden brake failure during hard pro-
longed braking. You could have an accident.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter.
Do not allow petroleum base fluid to contaminate the
brake fluid as seal damage will result!
Fuel System Hoses
Electronic Fuel Injection high pressure fuel systems are
designed with hoses and clamps which have unique
material characteristics to provide adequate sealing and
resist attack by deteriorated gasoline.You are urged to use only manufacturer specified hoses
and clamps, or their equivalent in material and specifi-
cation, in any fuel system servicing. It is mandatory to
replace all clamps that have been loosened or removed
during service. Care should be taken in installing new
clamps to insure they are properly torqued.
Automatic Transaxle
All front wheel drive vehicles have a transaxle and
differential assembly contained within a single housing.
Selection of Lubricant
It is important that the proper lubricant is used in the
transaxle to assure optimum transaxle performance. Use
only the manufacturer’s recommended transmission
fluid. Refer to the Recommended Fluids, Lubricants and
Genuine Parts section for correct fluid type. It is impor-
tant that the transmission fluid be maintained at the
prescribed level using the recommended fluid.
194 MAINTAINING YOUR VEHICLE

Procedure For Checking Fluid Level
To properly check the automatic transaxle fluid level, the
following procedure must be used:
•The vehicle must be on level ground.
•The engine should be running at curb idle speed for a
minimum of 60 seconds.
•Fully apply parking brake.
•Place the gear selector momentarily in each gear
position ending with the lever in P (PARK).
•Wipe the dipstick clean and reinsert until seated.
Remove dipstick and note reading.
•If the fluid is hot(180° F / 82° C), the reading should
be in the cross hatched area marked ”HOT” (between
the upper two holes in the dipstick).
•If the fluid is cold(80° F / 27° C), the reading should
be in the cross hatched area marked “COLD” (between
the lower two holes in the dipstick).
•If the fluid level shows low, add sufficient transmis-
sion fluid to bring to the proper level.3.5L Transmission Dipstick
196 MAINTAINING YOUR VEHICLE

RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluid, Lubricant or Genuine Part
Engine Coolant MoparAntifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology)
Engine Oil Use API Certified (GF-3). Refer to oil viscosity chart for correct SAE grade.
Spark Plugs Refer to the Vehicle Emission Control Information label in the engine compart-
ment.
Oil Filter MoparOil Filter
Fuel Selection 87 Octane
Chassis
Component Fluid, Lubricant or Genuine Part
Automatic Transmission MoparATF+4 Automatic Transmission Fluid.
Axle Differential (front-rear) MoparHypoid Gear Lubricant (SAE 80W-90). Do not use Synthetic Gear
Lubricants.
Brake Master Cylinder MoparDOT-3 Brake Fluid.
Power Steering Reservoir MoparATF+4 Automatic Transmission Fluid.
Tire Pressure Refer to label on driver’s door pillar.
MAINTAINING YOUR VEHICLE 209
7

Body
Component Fluid, Lubricant or Genuine Part
Hinges:
Door, Hood and Trunk MoparEngine Oil
Hood hinge springs and links MoparSpray White Lube
Latches:
Door and Hood Trunk MoparMulti-Purpose Lube NLGI Grade 2 MoparSpray White Lube
Door check straps MoparSpray White Lube
Window System Components MoparSpray White Lube
Lock Cylinders MoparSpray White Lube
Parking Brake Mechanism MoparSpray White Lube
210 MAINTAINING YOUR VEHICLE

Once a Month
•
Check tire pressure and look for unusual wear or
damage.
•Inspect the battery and clean and tighten the terminals
as required.
•Check the fluid levels of coolant reservoir, brake
master cylinder, power steering and transaxle and add
as needed.
•Check all lights and all other electrical items for correct
operation.
•Check rubber seals on each side of the radiator for
proper fit.
At Each Oil Change
•
Change the engine oil filter.
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the CV joints and front and rear suspension
components.
•Check the automatic transmission fluid level.
•Check the coolant level, hoses, and clamps.
•Rotate the tires at each oil change interval shown on
Schedule “A” 6,000 miles (10 000 km) or every other
interval shown on Schedule “B” 6,000 miles (10 000
km).
214 MAINTENANCE SCHEDULES
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