brakes DODGE NEON 1997 1.G Wiring Diagrams Workshop Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 1997, Model line: NEON, Model: DODGE NEON 1997 1.GPages: 256, PDF Size: 2.99 MB
Page 1 of 256
Downloaded from www.Manualslib.com manuals search engine WIRING DIAGRAMS
CONTENTS
page page
8W-01 GENERAL INFORMATION....... 8W-01-1
8W-02 COMPONENT INDEX........... 8W-02-1
8W-10 POWER DISTRIBUTION........ 8W-10-1
8W-11 FUSE/FUSE BLOCK............ 8W-11-1
8W-15 GROUND DISTRIBUTION....... 8W-15-1
8W-20 CHARGING SYSTEM........... 8W-20-1
8W-21 STARTING SYSTEM........... 8W-21-1
8W-30 FUEL/IGNITION SYSTEMS...... 8W-30-1
8W-35 ANTI-LOCK BRAKES........... 8W-35-1
8W-40 INSTRUMENT CLUSTER........ 8W-40-1
8W-41 HORNS/CIGAR LIGHTER........ 8W-41-1
8W-42 AIR CONDITIONING-HEATER.... 8W-42-1
8W-43 AIRBAG SYSTEM............. 8W-43-1
8W-44 INTERIOR LIGHTING........... 8W-44-1
8W-47 AUDIO SYSTEMS............. 8W-47-18W-48 REAR WINDOW DEFOGGER..... 8W-48-1
8W-50 FRONT LIGHTING............. 8W-50-1
8W-51 REAR LIGHTING.............. 8W-51-1
8W-52 TURN SIGNALS............... 8W-52-1
8W-53 WIPERS..................... 8W-53-1
8W-60 POWER WINDOWS............ 8W-60-1
8W-61 POWER DOOR LOCKS......... 8W-61-1
8W-62 POWER MIRRORS............ 8W-62-1
8W-64 POWER SUNROOF............ 8W-64-1
8W-70 SPLICE INFORMATION......... 8W-70-1
8W-80 CONNECTOR PIN-OUTS........ 8W-80-1
8W-90 CONNECTOR/GROUND
LOCATIONS...................... 8W-90-1
8W-95 SPLICE LOCATIONS........... 8W-95-1
PLWIRING DIAGRAMS 8W - 1
Page 85 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-35 ANTI-LOCK BRAKES
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION.......................................................... 6
Component Page
ABS Hydraulic Modulator..............8W-35-4
ABS Pump Motor....................8W-35-3
ABS Pump Motor Relay.............8W-35-2, 3
ABS Relay Box....................8W-35-2, 3
ABS System Relay...................8W-35-2
ABS Warning Lamp..................8W-35-2
Controller Anti-Lock Brake.......8W-35-2, 3, 4, 5
Data Link Connector..................8W-35-3
Fuse 10 (FB)........................8W-35-2
Fuse 10 (PDC).......................8W-35-3
Fuse 25 (PDC).......................8W-35-4
Fuse Block.........................8W-35-2
G101..........................8W-35-2, 3, 4
G102..............................8W-35-4Component Page
Instrument Cluster...................8W-35-2
Left Front Wheel Speed Sensor..........8W-35-5
Left Rear Wheel Speed Sensor..........8W-35-5
Power Distribution Center...........8W-35-3, 4
Pump Motor Driver...................8W-35-3
Right Front Wheel Speed Sensor........8W-35-5
Right Rear Wheel Speed Sensor.........8W-35-5
S101..............................8W-35-4
S103..............................8W-35-3
S104..............................8W-35-4
S108..........................8W-35-2, 3, 4
S109..............................8W-35-2
S210..............................8W-35-3
Stop Lamp Switch....................8W-35-4
8W - 35 - 2 8W - 35 ANTI-LOCK BRAKESPL
Page 86 of 256
Downloaded from www.Manualslib.com manuals search engine 10FUSE15A
10
30
1
10
ABS
RELAY
BOX
F12
18
DG/WT
1547
CONTROLLER
ANTI-LOCK
BRAKEABS
SYSTEM
RELAY
OUTPUT
G101
Z1
14
BK
Z1
14
BK
S108 BLOCK FUSE
ST-RUN A21
7
9
C22
CLUSTER
INSTRUMENT
G19
22
LG/OR
G19
20
LG/BR
1C103
ABS
SYSTEM
RELAY
CONTROL
G19
20
LG/BR
F12
20
DG/WT
6C101
S109
F12
20
DG/WT
B47
20
RD/LB
60
B57
20
BR/BK
ABS
SYSTEM
RELAY LAMP WARNING
ABSABS
PUMP
MOTOR
RELAY
4
57
CONTROLRELAY SYSTEMABSDRIVERLAMP WARNINGABS(8W-11-9)
(8W-15-2) (8W-15-2) (8W-11-2)
(8W-40-5)
(8W-11-9) (8W-10-12)
8W - 35 - 2 8W-35 ANTI-LOCK BRAKESPL-RHD
978W-1PLR03501
Page 87 of 256
Downloaded from www.Manualslib.com manuals search engine 10FUSE40A
73
10
5 7
M
- +
- +
3610
POWER
DISTRIBUTION
CENTER BATT A0
DATA
LINK
CONNECTOR
D21
20
PK
ABS
RELAY
BOX
A20
12
RD/DG
5116 20
CONTROLLER
ANTI-LOCK
BRAKEABS
PUMP
MOTOR
RELAY
CONTROLSENSE MOTORPUMPABS SCI
TRANSMIT
G101
Z1
14
BK
Z1
14
BK
S108
D21
20
PKB116
20
GYB120
12
BR/WT
B120
16
BR/WT
S103
ABS
PUMP
MOTOR
S210
ABS
PUMP
MOTOR
RELAYDRIVER MOTOR
PUMP
(8W-10-7)(8W-10-4) (8W-10-4)
(8W-30-4)
(8W-15-2) (8W-15-2) (8W-11-11)
PL-RHD8W-35 ANTI-LOCK BRAKES 8W - 35 - 3
PLR03502978W-1
Page 88 of 256
Downloaded from www.Manualslib.com manuals search engine LEFT
FRONT
DECAY
SOLENOID
CONTROL CONTROLSOLENOIDDECAYREARLEFT RIGHT
REAR
DECAY
SOLENOID
CONTROL CONTROL SOLENOIDDECAY FRONTRIGHT
LEFT
FRONT
DECAY
SOLENOID
CONTROL CONTROLSOLENOIDDECAYREARLEFT RIGHT
FRONT
DECAY
SOLENOID
CONTROL CONTROLSOLENOIDDECAYREAR RIGHT
65OUTPUTSWITCHLAMPSTOP
S108
5 GROUND
15A
FUSE
25
POWER
DISTRIBUTION
CENTER
25
26
F32
18
PK/DB
5 6
STOP
LAMP
SWITCH
L50
20
WT/TN
S101
L50
20
WT/TN
Z1
18
BKZ1
18
BK
Z1
14
BK
G101
Z12
18
BK/TN
Z12
18
BK/OR
13
B142
20
BR/YL
B146
20
BR/LBB143
20
DG/YLB148
20
DB/LB
42464348
G102 S104 MODULATOR HYDRAULIC
ABSBRAKE ANTI-LOCK
CONTROLLER
BATT A0
4 2 3 1
(8W-15-2)(8W-10-9)(8W-10-4)
(8W-30-12)
(8W-30-12)
(8W-15-2) (8W-15-3)(8W-15-3) (8W-10-4)
8W - 35 - 4 8W-35 ANTI-LOCK BRAKESPL-RHD
978W-1PLR03503
Page 89 of 256
Downloaded from www.Manualslib.com manuals search engine SENSOR SPEED
WHEEL
FRONT
LEFT
LEFT
REAR
WHEEL
SPEED
SENSORRIGHT
FRONT
WHEEL
SPEED
SENSOR
RIGHT
REAR
WHEEL
SPEED
SENSOR
LEFT
FRONT
WHEEL
SPEED
SENSOR
(+)LEFT
FRONT
WHEEL
SPEED
SENSOR
(-) (+)SENSORSPEED WHEELREARLEFT
(-) SENSORSPEED WHEELREARLEFT RIGHT
FRONT
WHEEL
SPEED
SENSOR
(+)RIGHT
FRONT
WHEEL
SPEED
SENSOR
(-) (+)SENSORSPEED WHEELREAR RIGHT
(-) SENSORSPEED WHEELREAR RIGHT
89346712 B8
20
RD/DB
B9
20
RD
34C108
B6
20
WT/DBB7
20
WT
B1
20
WT/BKB2
20
DG/WT
12C108
B2
20
YLB1
20
YL/DBB3
20
LG/DBB4
20
LG
21
21
21
21
B3
20
LG/DBB4
20
LG
CONTROLLER
ANTI-LOCK
BRAKE
PAIR TWISTED
TWISTED
PAIR
TWISTED
PAIR
PAIR TWISTED
PL-RHD8W-35 ANTI-LOCK BRAKES 8W - 35 - 5
PLR03504978W-1
Page 90 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-35 ANTI-LOCK BRAKES
INDEX
page page
DESCRIPTION AND OPERATION
ABS PUMP MOTOR RELAY................ 6
ABS SYSTEM RELAY..................... 6
ABS WARNING LAMP..................... 6
ANTI-LOCK BRAKES..................... 6BRAKE SWITCH INPUT................... 7
DATA LINK CONNECTOR.................. 7
HELPFUL INFORMATION.................. 7
HYDRAULIC MODULATOR................. 6
WHEEL SPEED SENSORS................. 7
DESCRIPTION AND OPERATION
ANTI-LOCK BRAKES
Power for the Anti-Lock brake system is supplied
by two fuses. There is a 15 amp fuse located in the
fuse block cavity 10. This fuse supplies power to the
Controller Anti Lock Brake (CAB), and the ABS sys-
tem relay on the F12 circuit. The F12 circuit also
supplies power to the Powertrain Control Module
(PCM). Power for the fuse is supplied on the A21 cir-
cuit from the ignition switch. This fuse is HOT in the
START/RUN position.
The second fuse is located in the Power Distribu-
tion Center (PDC). It is a 40 amp fuse. This fuse is
HOT at all times and supplies power to the contact
side of the ABS pump motor relay.
There are three grounding points used in the ABS
system. One is a case ground on the CAB. The sec-
ond is the Z12 circuit at the CAB connector cavity 5.
This ground is spliced, and terminates at the left side
of the radiator closure panel.
The third ground is on the Z1 circuit. This ground
is used for the ABS hydraulic modulator, ABS system
relay, and the ABS pump motor. This ground, like the
Z12 ground splices and terminates at the left head-
lamp ground.
Additional information on the circuit function of
the ABS system is listed below. For diagnostic and
testing procedures, refer to the appropriate section of
the Service Manual or the Diagnostic Test Proce-
dures Manual.
ABS WARNING LAMP
The ABS warning lamp is an output from the Con-
troller Anti Lock Brake (CAB) and the ABS relay
box. It is used to alert the operator of a problem in
the ABS system. The G19 circuit from the CAB and
the ABS system relay is used to detect a problem. If
a problem is detected, the CAB grounds the G19 cir-
cuit and illuminates the lamp in the instrument clus-
ter.
Circuit G19 is also an output of the CAB to the
ABS system relay contact side.
ABS SYSTEM RELAY
The system relay is used for the operation of the
ABS system. Power for the relay is supplied on the
B57 circuit from cavity 57 of the Controller Anti Lock
Brake (CAB).
Ground for the relay is on the Z1 circuit. This
ground is spliced in with the pump motor and termi-
nates at the left headlamp ground.
When the system is operating normally power for
the contact side of the relay is supplied from the
CAB on the B57 circuit. It passes through the relay
to the Z1 ground and terminates at the left headlamp
ground. If a problem is detected in the system, the
contact side of the relay switches from the Z1 to the
F12 circuit. This causes the ABS warning lamp in
the instrument cluster to illuminate.
ABS PUMP MOTOR RELAY
The ABS pump motor relay controls when the
pump motor runs. Power for the coil side of the relay
is supplied from cavity 47 of the Controller Anti Lock
Brake (CAB) on the B47 circuit. This circuit also sup-
plies voltage for the contact side of the system relay.
The ground side of the coil is controlled by the B116
circuit. Circuit B116 connects to cavity 16 of the CAB
connector.
Circuit B120 from cavity 20 of the CAB connector
powers the ABS pump motor. This circuit is also used
as an input to the CAB for pump motor monitoring.
HYDRAULIC MODULATOR
The hydraulic modulator is used for the controlling
of the brake system pressure to the wheels. The mod-
ulator is made up of four solenoids.
Circuits involved are, B142 for the left front wheel,
B143 for the right front wheel, B146 for the left rear
wheel, and B148 for the right rear wheel.
The solenoids use a common ground on the Z1 cir-
cuit. There are two Z1 circuits from the modulator.
Both of these grounds terminate at the left headlamp
ground, and are spliced in with the ABS pump motor
and the ABS system relay.
8W - 35 - 6 8W - 35 ANTI-LOCK BRAKESPL
Page 91 of 256
Downloaded from www.Manualslib.com manuals search engine WHEEL SPEED SENSORS
There are four wheel speed sensors, one at each
wheel. The sensors use a tone wheel to determine
wheel speed. Input to the Controller Anti Lock Brake
(CAB) is done on the following circuits. All of these
circuits are a twisted pair.
B8 and B9 for the left front wheel (cavity 8 and
cavity 9).
B6 and B7 for the right front wheel (cavity 6 and
cavity 7).
B3 and B4 for the left rear wheel (cavity 3 and cav-
ity 4).
B1 and B2 for the right rear wheel (cavity 1 and
cavity 2).
BRAKE SWITCH INPUT
Circuit L50 is an input to the Controller Anti Lock
Brake (CAB). The L50 connects to cavity 13 of the
CAB connector. Circuit L50 is spliced in with the
stop lamps and is used to provide the CAB with
information on when the brakes are being applied.
DATA LINK CONNECTOR
Circuit D21 is used for diagnostics of a fault with
the ABS system. It is spliced in with the Powertrain
Control Module (PCM) circuits and used as an output
from the Controller Anti Lock Brake (CAB). Circuit
D21 connects to cavity 51 of the CAB connector.
HELPFUL INFORMATION
²Check the 15 amp fuse located in cavity 10 of
the fuse block.
²Check the 40 amp fuse located in the PDC.
²Check for a good ground at the left headlamp
ground.
²Check the case ground on the CAB
²Refer to the appropriate section of the service
manual, or the Diagnostic Test Procedures Manual.
PL8W - 35 ANTI-LOCK BRAKES 8W - 35 - 7
DESCRIPTION AND OPERATION (Continued)