gas gauge DODGE RAM 1500 1998 2.G Repair Manual

REMOVAL
The fuel level sending unit (fuel level sensor) and
float assembly is located on the side of the fuel pump
module (Fig. 3).
(1) Remove fuel pump module from fuel tank.
Refer to Fuel Pump Module Removal/Installation.
(2) To remove sending unit from pump module, lift
on plastic locking tab (Fig. 4) while sliding sending
unit tracks.
(3) Disconnect 4±wire electrical connector (Fig. 3)
from fuel pump module. Separate necessary sending
unit wiring from connector using terminal pick /
removal tool. Refer to Special Tools in 8W Wiring for
tool part numbers.
INSTALLATION
(1) Connect necessary wiring into electrical con-
nectors. Connect 4±wire electrical connector to pump
module.
(2) Position sending unit to pump module. Slide
and snap into place.
(3) Install fuel pump module. Refer to Fuel Pump
Module Removal/Installation.
FUEL LINES
DESCRIPTION
Also refer to Quick-Connect Fittings.
WARNING: THE FUEL SYSTEM MAY BE UNDER A
CONSTANT PRESSURE (EVEN WITH THE ENGINE
OFF). BEFORE SERVICING ANY FUEL SYSTEM
HOSES, FITTINGS, LINES, OR MOST COMPO-
NENTS, FUEL SYSTEM PRESSURE MUST BE
RELEASED. REFER TO THE FUEL SYSTEM PRES-
SURE RELEASE PROCEDURE.
The lines/tubes/hoses used on fuel injected vehicles
are of a special construction. This is due to the
higher fuel pressures and the possibility of contami-
nated fuel in this system. If it is necessary to replace
these lines/tubes/hoses, only those marked EFM/EFI
may be used.
If equipped:The hose clamps used to secure rub-
ber hoses on fuel injected vehicles are of a special
rolled edge construction. This construction is used to
prevent the edge of the clamp from cutting into the
hose. Only these rolled edge type clamps may be
used in this system. All other types of clamps may
cut into the hoses and cause high-pressure fuel leaks.
Use new original equipment type hose clamps.
Fig. 3 LOCATION - FUEL GAUGE SENDING UNIT
1 - FUEL FILTER / FUEL PRESSURE REGULATOR
2 - FUEL PUMP MODULE ASSEMBLY
3 - 4-WAY ELEC. CONNECT.
4 - FLOAT ARM
5 - ELEC. FUEL PUMP
6 - INLET FILTER
7 - FUEL GAUGE SENDING UNIT
8 - GASKET (SEAL)
Fig. 4 FUEL GAUGE SENDING UNIT - R/I
1 - SENDING UNIT
2 - LOCK TAB
3 - TRACKS
4 - NOTCH
DRFUEL DELIVERY - GAS 14 - 7
FUEL LEVEL SENDING UNIT / SENSOR (Continued)

(d) Insert special fuel line removal tool (Snap-On
number FIH 9055-1 or equivalent) into fuel line
(Fig. 14). Use tool to release locking fingers in end
of line.
(e) With special tool still inserted, pull fuel line
from fuel rail.
(f) After disconnection, locking fingers will
remain within quick-connect fitting at end of fuel
line.
(10) Disconnect quick-connect fitting from fuel sys-
tem component being serviced.
CONNECTING
(1) Inspect quick-connect fitting body and fuel sys-
tem component for damage. Replace as necessary.
(2) Prior to connecting quick-connect fitting to
component being serviced, check condition of fitting
and component. Clean parts with a lint-free cloth.
Lubricate with clean engine oil.
(3) Insert quick-connect fitting into fuel tube or
fuel system component until built-on stop on fuel
tube or component rests against back of fitting.
(4) Continue pushing until a click is felt.
(5) Single-tab type fitting: Push new tab down
until it locks into place in quick-connect fitting.
(6) Verify a locked condition by firmly pulling on
fuel tube and fitting (15-30 lbs.).
(7) Latch Clip Equipped: Install latch clip (snaps
into position).If latch clip will not fit, this indi-
cates fuel line is not properly installed to fuel
rail (or other fuel line). Recheck fuel line con-
nection.
(8) Connect negative cable to battery.
(9) Start engine and check for leaks.
FUEL PUMP
DESCRIPTION
The electric fuel pump is located inside of the fuel
pump module. A 12 volt, permanent magnet, electric
motor powers the fuel pump. The electric fuel pump
is not a separate, serviceable component.
OPERATION
Voltage to operate the electric pump is supplied
through the fuel pump relay.
Fuel is drawn in through a filter at the bottom of
the module and pushed through the electric motor
gearset to the pump outlet.
Check Valve Operation:The bottom section of
the fuel pump module contains a one-way check
valve to prevent fuel flow back into the tank and to
maintain fuel supply line pressure (engine warm)
when pump is not operational. It is also used to keep
the fuel supply line full of gasoline when pump is not
operational. After the vehicle has cooled down, fuel
pressure may drop to 0 psi (cold fluid contracts), but
liquid gasoline will remain in fuel supply line
between the check valve and fuel injectors.Fuel
pressure that has dropped to 0 psi on a cooled
down vehicle (engine off) is a normal condition.
The electric fuel pump is not a separate, service-
able component.
FUEL PUMP MODULE
DESCRIPTION
The fuel pump module assembly is located on the
top of the fuel tank (Fig. 1). The complete assembly
contains the following components:
²A combination fuel filter/fuel pressure regulator
²A separate fuel pick-up, or inlet filter
²An electric fuel pump
²A lockring to retain pump module to tank
²A soft gasket between tank flange and module
²A fuel gauge sending unit (fuel level sensor)
²Fuel line connection
The fuel gauge sending unit may be serviced sepa-
rately. If the electrical fuel pump, primary inlet filter,
fuel filter or fuel pressure regulator require service,
the fuel pump module must be replaced.
OPERATION
Refer to Fuel Pump, Inlet Filter, Fuel Filter / Fuel
Pressure Regulator and Fuel Gauge Sending Unit.
Fig. 14 FUEL LINE DISCONNECTION USING
SPECIAL TOOL
1 - SPECIAL FUEL LINE TOOL
2 - FUEL LINE
3 - FUEL RAIL
DRFUEL DELIVERY - GAS 14 - 11
QUICK CONNECT FITTING (Continued)

FUEL LEVEL SENDING UNIT /
SENSOR
DESCRIPTION
The fuel gauge sending unit (fuel level sensor) is
attached to the side of the fuel tank module. The
sending unit consists of a float, an arm, and a vari-
able resistor track (card).
OPERATION
The fuel tank module on diesel powered models
has 2 different circuits (wires). Two of these circuits
are used at the fuel gauge sending unit for fuel
gauge operation. The diesel engine does not have a
fuel tank module mounted electric fuel pump. The
electric fuel pump (fuel transfer pump) is mounted to
the engine.
For Fuel Gauge Operation:A constant input
voltage source of about 12 volts (battery voltage) is
supplied to the resistor track on the fuel gauge send-
ing unit. This is fed directly from the Engine Control
Module (ECM).NOTE: For diagnostic purposes,
this 12V power source can only be verified with
the circuit opened (fuel tank module electrical
connector unplugged). With the connectors
plugged, output voltages will vary from about .6
volts at FULL, to about 7.0 volts at EMPTY.The
resistor track is used to vary the voltage (resistance)
depending on fuel tank float level. As fuel level
increases, the float and arm move up, which
decreases voltage. As fuel level decreases, the float
and arm move down, which increases voltage. The
varied voltage signal is returned back to the ECM
through the sensor return circuit.
Both of the electrical circuits between the fuel
gauge sending unit and the ECM are hard-wired (not
multi-plexed). After the voltage signal is sent from
the resistor track, and back to the ECM, the ECM
will interpret the resistance (voltage) data and send
a message across the multi-plex bus circuits to the
instrument panel cluster. Here it is translated into
the appropriate fuel gauge level reading. Refer to
Instrument Panel for additional information.
REMOVAL
REMOVAL/INSTALLATION
For diesel removal and installation procedures,
refer to the gas section of Fuel System/Fuel Delivery.
See Fuel Level Sending Unit/Sensor Removal/Instal-
lation.
FUEL LINES
DESCRIPTION
Low-Pressure Lines Are:
²the fuel supply line from fuel tank to fuel trans-
fer (lift) pump.
²the fuel return line back to fuel tank.
²the fuel drain (manifold) line at rear of cylinder
head.
²the fuel supply line from fuel filter to fuel injec-
tion pump.
²the fuel injection pump return line.
High-Pressure Lines Are:
²the fuel line from fuel injection pump to fuel
rail.
²the 6 fuel lines from fuel rail up to injector con-
nector tubes
WARNING: HIGH-PRESSURE FUEL LINES DELIVER
DIESEL FUEL UNDER EXTREME PRESSURE FROM
THE INJECTION PUMP TO THE FUEL INJECTORS.
THIS MAY BE AS HIGH AS 160,000 KPA (23,206
PSI). USE EXTREME CAUTION WHEN INSPECTING
FOR HIGH-PRESSURE FUEL LEAKS. INSPECT FOR
HIGH-PRESSURE FUEL LEAKS WITH A SHEET OF
CARDBOARD. HIGH FUEL INJECTION PRESSURE
CAN CAUSE PERSONAL INJURY IF CONTACT IS
MADE WITH THE SKIN.
OPERATION
High-Pressure Lines
CAUTION: The high-pressure fuel lines must be
held securely in place in their holders. The lines
cannot contact each other or other components. Do
not attempt to weld high-pressure fuel lines or to
repair lines that are damaged. If lines are ever
kinked or bent, they must be replaced. Use only the
recommended lines when replacement of high-pres-
sure fuel line is necessary.
High-pressure fuel lines deliver fuel (under pres-
sure) of up to approximately 160,000 kPa (23,206
PSI) from the injection pump to the fuel injectors.
The lines expand and contract from the high-pres-
sure fuel pulses generated during the injection pro-
cess. All high-pressure fuel lines are of the same
length and inside diameter. Correct high-pressure
fuel line usage and installation is critical to smooth
engine operation.
DRFUEL DELIVERY - DIESEL 14 - 57

INSTALLATION
CAUTION: Whenever the fuel tank module is ser-
viced, the rubber gasket must be replaced.
(1) Thoroughly clean locknut and locknut threads
at top of tank.(2) Using new gasket, carefully position fuel tank
module into opening in fuel tank.
(3) Position locknut over top of fuel tank module.
Install locknut finger tight.
(4) When looking down at tank from drivers side of
tank, the fuel line connectors and fuel gauge electri-
cal connector should all be pointed to drivers side of
vehicle. Rotate and align if necessary before tighten-
ing locknut.This step must be performed to pre-
vent the module's float from contacting side of
fuel tank.
(5) Tighten locknut to 24 - 44 N´m (18 - 32 ft. lbs.)
torque.
(6) Install fuel tank. Refer to Fuel Tank Removal/
Installation.
FUEL TRANSFER PUMP
DESCRIPTION
The fuel transfer pump (fuel lift pump) is attached
to the rear of the fuel filter/water separator housing.
The 12±volt electric pump is operated and controlled
by the Engine Control Module (ECM).
OPERATION
The purpose of the fuel transfer pump is to supply
(transfer) a low-pressure fuel source:fromthe fuel
tank,throughthe fuel filter/water separator andto
the fuel injection pump. Here, the low-pressure is
raised to a high-pressure by the fuel injection pump
for operation of the high-pressure fuel injectors.
Check valves within the pump, control direction of
fuel flow and prevent fuel bleed-back during engine
shut down.
Maximum current flow to the pump is 5 amperes.
With the engine running, the pump has a 100 per-
cent duty-cycle.
The transfer pump is self-priming: When the key is
first turned on (without cranking engine), the pump
will operate for approximately 2 seconds and then
shut off. The pump will also operate for up to 25 sec-
onds after the starter is engaged, and then disen-
gaged and the engine is not running. The pump
shuts off immediately if the key is on and the engine
stops running.
The fuel volume of the transfer pump will always
provide more fuel than the fuel injection pump
requires. Excess fuel is returned from the injection
pump through an overflow valve, and then back to
the fuel tank.
REMOVAL
The fuel transfer pump (fuel lift pump) is attached
to the rear of the fuel filter/water separator housing
(Fig. 23).
Fig. 21 FUEL TANK MODULE - DIESEL
1 - TOP OF FUEL TANK
2 - AUX. FITTING
3 - ELEC. CONNECTOR
4 - FUEL TANK MODULE (TOP)
5 - LOCKNUT
6 - FUEL SUPPLY LINE
7 - FUEL RETURN LINE
Fig. 22 LOCKNUT REMOVAL/INSTALLATION -
TYPICAL MODULE
1 - SPECIAL TOOL 6856
2 - LOCKNUT
14 - 64 FUEL DELIVERY - DIESELDR
FUEL TANK MODULE (Continued)

CAUTION: The reaction shaft support seal rings will
break if overspread, or twisted. If new rings are
being installed, spread them only enough for instal-
lation. Also be very sure the ring ends are securely
hooked together after installation. Otherwise, the
rings will either prevent pump installation, or break
during installation.
Fig. 112 Oil Pump Assembly
1 - OIL SEAL 7 - BOLTS (6)
2 - VENT BAFFLE 8 - #1 THRUST WASHER (SELECTIVE)
3 - OIL PUMP BODY 9 - INNER GEAR
4 - GASKET 10 - OUTER GEAR
5 - REACTION SHAFT SUPPORT 11 - ªOº RING
6 - SEAL RINGS 12 - TORQUE CONVERTER SEAL RING
Fig. 113 Checking Pump Gear Tip Clearance
1 - FEELER GAUGE
2 - INNER GEAR
3 - OUTER GEAR
DRAUTOMATIC TRANSMISSION - 48RE 21 - 215
OIL PUMP (Continued)

ENGINE COOLANT TEMPERATURE
SENSOR - REMOVAL...................7-39
ENGINE COOLANT THERMOSTAT -
3.7L/4.7L - DESCRIPTION...............7-44
ENGINE COOLANT THERMOSTAT -
3.7L/4.7L - INSTALLATION..............7-45
ENGINE COOLANT THERMOSTAT -
3.7L/4.7L - OPERATION.................7-44
ENGINE COOLANT THERMOSTAT -
3.7L/4.7L - REMOVAL..................7-45
ENGINE COOLANT THERMOSTAT - 5.9L
DIESEL - DESCRIPTION................7-46
ENGINE COOLANT THERMOSTAT - 5.9L
DIESEL - INSTALLATION................7-47
ENGINE COOLANT THERMOSTAT - 5.9L
DIESEL - OPERATION..................7-46
ENGINE COOLANT THERMOSTAT - 5.9L
DIESEL - REMOVAL....................7-47
ENGINE COOLANT THERMOSTAT - 8.0L -
DESCRIPTION........................7-48
ENGINE COOLANT THERMOSTAT - 8.0L -
INSTALLATION........................7-49
ENGINE COOLANT THERMOSTAT - 8.0L -
OPERATION..........................7-48
ENGINE COOLANT THERMOSTAT - 8.0L -
REMOVAL...........................7-49
ENGINE COOLANT THERMOSTAT-5.7L -
DESCRIPTION........................7-41
ENGINE COOLANT THERMOSTAT-5.7L -
INSTALLATION........................7-43
ENGINE COOLANT THERMOSTAT-5.7L -
OPERATION..........................7-41
ENGINE COOLANT THERMOSTAT-5.7L -
REMOVAL.............................7-42
ENGINE COOLING SYSTEM
REQUIREMENTS - DESCRIPTION.........24-1
ENGINE COOLING SYSTEM, WARNING....24-42
ENGINE DATA PLATE - DESCRIPTION.....9-248
ENGINE DIAGNOSIS - INTRODUCTION -
DIAGNOSIS AND TESTING......9-183,9-4,9-94
ENGINE DIAGNOSIS - LUBRICATION -
DIAGNOSIS AND TESTING..........9-187,9-7
ENGINE DIAGNOSIS - MECHANICAL -
DIAGNOSIS AND TESTING . . . 9-185,9-188,9-233,
9-6,9-92
ENGINE DIAGNOSIS - PERFORMANCE -
DIAGNOSIS AND TESTING......9-183,9-4,9-90
ENGINE FIRING ORDER, 3.7L V-6.........8I-4
ENGINE FIRING ORDER, 4.7L V-8.........8I-4
ENGINE GASKET SURFACE
PREPARATION - STANDARD
PROCEDURE.........................9-10
ENGINE OIL - DIESEL ENGINES -
DESCRIPTION.........................0-2
ENGINE OIL AND LUBRICANTS -
DESCRIPTION.........................0-1
ENGINE OIL LEAK - DIAGNOSIS AND
TESTING..................9-152,9-220,9-64
ENGINE OIL LEVEL - STANDARD
PROCEDURE........................9-292
ENGINE OIL PRESSURE - DIAGNOSIS
AND TESTING.......................9-289
ENGINE OIL PRESSURE - DIAGNOSIS
AND TESTING, CHECKING.....9-152,9-220,9-65
ENGINE OIL SERVICE - STANDARD
PROCEDURE..........9-153,9-222,9-292,9-71
ENGINE, SPECIAL TOOLS - 4.7L.........9-103
ENGINE, SPECIAL TOOLS - 5.7L.........9-196
ENGINE, SPECIAL TOOLS - 5.9L DIESEL . . 9-246
ENGINE, SPECIFICATIONS - 5.7L........9-192
ENGINE TEMPERATURE GAUGE -
DESCRIPTION.......................8J-24
ENGINE TEMPERATURE GAUGE -
OPERATION.........................8J-24
ENGINE TIMING - VERIFICATION -
STANDARD PROCEDURE...............9-167
ENGINES - CLEANING, RADIATOR FAN -
GAS................................7-34
ENGINES - DESCRIPTION, COOLANT
RECOVERY CONTAINER- GAS
............7-33
ENGINES - DESCRIPTION, ENGINE OIL -
DIESEL
..............................0-2
ENGINES - DESCRIPTION, FAN DRIVE
VISCOUS CLUTCH-GAS
.................7-50
ENGINES - INSPECTION, RADIATOR FAN
- GAS
...............................7-34
ENGINES - INSTALLATION, 3.7, 4.7 AND
5.7L
..........................24-53,24-55ENGINES - INSTALLATION, COOLANT
RECOVERY CONTAINER- GAS............7-33
ENGINES - INSTALLATION, RADIATOR
FAN - GAS...........................7-34
ENGINES - OPERATION, COOLANT
RECOVERY CONTAINER- GAS............7-33
ENGINES - OPERATION, FAN DRIVE
VISCOUS CLUTCH-GAS.................7-50
ENGINES - REMOVAL, 3.7, 4.7 AND 5.7L . 24-52,
24-55
ENGINES - REMOVAL, COOLANT
RECOVERY CONTAINER- GAS............7-33
ENGINES - REMOVAL, RADIATOR FAN -
GAS................................7-33
ENGINES - STANDARD PROCEDURE,
DRAINING COOLING SYSTEM - ALL
GAS................................7-17
ENGINES - STANDARD PROCEDURE,
REFILLING COOLING SYSTEM - ALL
GAS................................7-18
ENHANCED SEATBELT REMINDER
PROGRAMMING - STANDARD
PROCEDURE........................8J-35
ENTRY MODULE - DESCRIPTION,
REMOTE KEYLESS....................8N-7
ENTRY MODULE - DIAGNOSIS AND
TESTING, REMOTE KEYLESS............8N-7
ENTRY MODULE - INSTALLATION,
REMOTE KEYLESS....................8N-8
ENTRY MODULE - OPERATION, REMOTE
KEYLESS............................8N-7
ENTRY MODULE - REMOVAL, REMOTE
KEYLESS............................8N-7
ENTRY TRANSMITTER - DIAGNOSIS AND
TESTING, REMOTE KEYLESS..............8N-8
ENTRY TRANSMITTER -
SPECIFICATIONS, REMOTE KEYLESS......8N-9
EQUIPMENT - STANDARD PROCEDURE,
REFRIGERANT SYSTEM SERVICE........24-46
ERASING TRANSMITTER CODES -
STANDARD PROCEDURE..............8M-12
ETC INDICATOR - DESCRIPTION.........8J-25
ETC INDICATOR - OPERATION..........8J-25
EVACUATE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-47
EVAP SYSTEM - DESCRIPTION..........25-10
EVAP SYSTEM - TORQUE..............25-11
EVAPORATOR - DESCRIPTION, A/C.......24-59
EVAPORATOR - INSTALLATION, A/C......24-60
EVAPORATOR - OPERATION, A/C........24-59
EVAPORATOR - REMOVAL, A/C..........24-60
EVAPORATOR TEMPERATURE SENSOR -
DESCRIPTION.......................24-22
EVAPORATOR TEMPERATURE SENSOR -
INSTALLATION.......................24-22
EVAPORATOR TEMPERATURE SENSOR -
OPERATION.........................24-22
EVAPORATOR TEMPERATURE SENSOR -
REMOVAL..........................24-22
EVAP/PURGE SOLENOID - DESCRIPTION . . 25-12
EVAP/PURGE SOLENOID - INSTALLATION . 25-12
EVAP/PURGE SOLENOID - OPERATION....25-12
EVAP/PURGE SOLENOID - REMOVAL.....25-12
EXHAUST MANIFOLD - CLEANING . . 9-163,9-226,
9-298
EXHAUST MANIFOLD - DESCRIPTION....9-161,
9-226,9-74
EXHAUST MANIFOLD - INSPECTION.....9-163,
9-227,9-298
EXHAUST MANIFOLD - INSTALLATION . . . 9-164,
9-227,9-298,9-74
EXHAUST MANIFOLD - OPERATION......9-226
EXHAUST MANIFOLD - REMOVAL . . 9-161,9-226,
9-298,9-74
EXHAUST PIPE - INSPECTION.......11-7,11-8
EXTENSION HOUSING BUSHING AND
SEAL - INSTALLATION................21-440
EXTENSION HOUSING BUSHING AND
SEAL - REMOVAL
...................21-440
EXTENSION HOUSING SEAL -
INSTALLATION
. . . 21-128,21-201,21-507,21-536,
21-85
EXTENSION HOUSING SEAL - REMOVAL
. 21-128,
21-201,21-507,21-536,21-85
EXTENSION HOUSING SEAL AND DUST
BOOT - INSTALLATION
.........21-476,21-571
EXTENSION HOUSING SEAL AND DUST
BOOT - REMOVAL
.............21-476,21-571EXTERIOR - DESCRIPTION, LAMPS/
LIGHTING...........................8L-2
EXTERIOR - DIAGNOSIS AND TESTING,
LAMPS/LIGHTING.....................8L-3
EXTERIOR - OPERATION, LAMPS/
LIGHTING...........................8L-2
EXTERIOR HANDLE - INSTALLATION.....23-21,
23-30
EXTERIOR HANDLE - REMOVAL....23-20,23-30
EXTERIOR LAMPS, SPECIFICATIONS......8L-7
EXTERIOR NAME PLATES -
INSTALLATION.......................23-38
EXTERIOR NAME PLATES - REMOVAL....23-38
FAILURE - DIAGNOSIS AND TESTING,
CYLINDER HEAD GASKET..............9-199
FAN - 5.9L DIESEL - CLEANING,
RADIATOR...........................7-35
FAN - 5.9L DIESEL - INSPECTION,
RADIATOR...........................7-35
FAN - 5.9L DIESEL - INSTALLATION,
RADIATOR...........................7-36
FAN - 5.9L DIESEL - REMOVAL,
RADIATOR...........................7-35
FAN - GAS ENGINES - CLEANING,
RADIATOR...........................7-34
FAN - GAS ENGINES - INSPECTION,
RADIATOR...........................7-34
FAN - GAS ENGINES - INSTALLATION,
RADIATOR...........................7-34
FAN - GAS ENGINES - REMOVAL,
RADIATOR...........................7-33
FAN DRIVE - DIAGNOSIS AND TESTING,
ELECTRONICALLY CONTROLLED
VISCOUS............................7-52
FAN DRIVE - DIAGNOSIS AND TESTING,
VISCOUS............................7-50
FAN DRIVE VISCOUS CLUTCH - 5.9L
DIESEL - DESCRIPTION................7-52
FAN DRIVE VISCOUS CLUTCH - 5.9L
DIESEL - OPERATION..................7-52
FAN DRIVE VISCOUS CLUTCH-GAS
ENGINES - DESCRIPTION...............7-50
FAN DRIVE VISCOUS CLUTCH-GAS
ENGINES - OPERATION.................7-50
FASCIA - INSTALLATION, FRONT.........13-3
FASCIA - REMOVAL, FRONT.............13-2
FASTENER IDENTIFICATION -
DESCRIPTION......................Intro.-5
FASTENER USAGE - DESCRIPTION......Intro.-8
FENDER - INSTALLATION, FRONT........23-39
FENDER - INSTALLATION, REAR.........23-44
FENDER - REMOVAL, FRONT...........23-39
FENDER - REMOVAL, REAR............23-44
FENDER MARKER LAMP - INSTALLATION . 8L-18
FENDER MARKER LAMP - REMOVAL.....8L-17
FENDER RAIL REPAIR - STANDARD
PROCEDURE, HYDROFORM............13-11
FILL - STANDARD PROCEDURE,
TRANSMISSION...............21-204,21-368
FILL DOOR - INSTALLATION, FUEL.......23-39
FILL DOOR - REMOVAL, FUEL..........23-39
FILLER CAP - DESCRIPTION, FUEL.......25-13
FILLER CAP - OPERATION, FUEL........25-13
FILTER - INSTALLATION, INLET..........14-20
FILTER - INSTALLATION, OIL . 9-155,9-223,9-293,
9-70
FILTER - REMOVAL, INLET.............14-20
FILTER - REMOVAL, OIL . 9-154,9-223,9-293,9-70
FILTER - STANDARD PROCEDURES,
WATER DRAINING AT FUEL............14-47
FILTER / WATER SEPARATOR -
DESCRIPTION, FUEL..................14-50
FILTER / WATER SEPARATOR -
INSTALLATION, FUEL.................14-50
FILTER / WATER SEPARATOR -
OPERATION, FUEL....................14-50
FILTER / WATER SEPARATOR -
REMOVAL, FUEL.....................14-50
FILTER REPLACEMENT - STANDARD
PROCEDURE, FLUID
...........21-203,21-367
FILTER/PRESSURE REGULATOR -
DESCRIPTION, FUEL
...................14-5
FILTER/PRESSURE REGULATOR -
OPERATION, FUEL
.....................14-6
FINESSE SANDING/BUFFING &
POLISHING - DESCRIPTION
............23-74
FINISH - DESCRIPTION, BASECOAT/
CLEARCOAT
.........................23-73
12 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

FRONT SERVO - DESCRIPTION.........21-208
FRONT SERVO - DISASSEMBLY........21-209
FRONT SERVO - INSPECTION..........21-209
FRONT SERVO - OPERATION..........21-208
FRONT SKID PLATE - INSTALLATION.....13-23
FRONT SKID PLATE - REMOVAL.........13-23
FRONT SUSPENSION - DESCRIPTION,
GEAR - INDEPENDENT................19-17
FRONT SUSPENSION - INSTALLATION,
GEAR - INDEPENDENT................19-18
FRONT SUSPENSION - REMOVAL, GEAR
- INDEPENDENT.....................19-17
FRONT SUSPENSION, SPECIAL TOOLS....2-12
FRONT TOW HOOK ASSEMBLY -
INSTALLATION.......................13-23
FRONT TOW HOOK ASSEMBLY -
REMOVAL..........................13-23
FRONT WHEEL SPEED SENSOR -
DESCRIPTION........................5-47
FRONT WHEEL SPEED SENSOR -
INSTALLATION........................5-48
FRONT WHEEL SPEED SENSOR -
OPERATION..........................5-47
FRONT WHEEL SPEED SENSOR -
REMOVAL...........................5-48
FRONT WHEELHOUSE SPLASH SHIELD -
INSTALLATION.......................23-41
FRONT WHEELHOUSE SPLASH SHIELD -
REMOVAL..........................23-41
FUEL CONTROL ACTUATOR -
DESCRIPTION.......................14-74
FUEL CONTROL ACTUATOR -
OPERATION.........................14-74
FUEL CONTROL ACTUATOR - REMOVAL . . . 14-74
FUEL DELIVERY - GAS - DESCRIPTION....14-1
FUEL DELIVERY - GAS - OPERATION......14-2
FUEL DRAIN CIRCUIT - OPERATION......14-67
FUEL FILL DOOR - INSTALLATION.......23-39
FUEL FILL DOOR - REMOVAL...........23-39
FUEL FILLER CAP - DESCRIPTION.......25-13
FUEL FILLER CAP - OPERATION.........25-13
FUEL FILTER - STANDARD
PROCEDURES, WATER DRAINING AT.....14-47
FUEL FILTER / WATER SEPARATOR -
DESCRIPTION.......................14-50
FUEL FILTER / WATER SEPARATOR -
INSTALLATION.......................14-50
FUEL FILTER / WATER SEPARATOR -
OPERATION.........................14-50
FUEL FILTER / WATER SEPARATOR -
REMOVAL..........................14-50
FUEL FILTER/PRESSURE REGULATOR -
DESCRIPTION........................14-5
FUEL FILTER/PRESSURE REGULATOR -
OPERATION..........................14-6
FUEL GAUGE - DESCRIPTION...........8J-26
FUEL GAUGE - OPERATION.............8J-26
FUEL HEATER - DESCRIPTION..........14-51
FUEL HEATER - DIAGNOSIS AND
TESTING...........................14-52
FUEL HEATER - OPERATION............14-51
FUEL HEATER RELAY - DESCRIPTION....14-52
FUEL HEATER RELAY - INSTALLATION....14-53
FUEL HEATER RELAY - OPERATION......14-52
FUEL HEATER RELAY - REMOVAL........14-52
FUEL INDICATOR - DESCRIPTION, LOW . . . 8J-30
FUEL INDICATOR - OPERATION, LOW.....8J-30
FUEL INJECTION PUMP - DESCRIPTION . . 14-53
FUEL INJECTION PUMP - INSTALLATION . . 14-55
FUEL INJECTION PUMP - OPERATION....14-53
FUEL INJECTION PUMP - REMOVAL......14-54
FUEL INJECTION PUMP TIMING -
DIAGNOSIS AND TESTING.............14-53
FUEL INJECTOR - DESCRIPTION....14-26,14-74
FUEL INJECTOR - INSTALLATION........14-77
FUEL INJECTOR - OPERATION.....14-26,14-74
FUEL INJECTOR - REMOVAL............14-75
FUEL INJECTOR FIRING ORDER, DIESEL . . 14-48
FUEL INJECTOR RAIL - DESCRIPTION....14-78
FUEL INJECTOR RAIL - INSTALLATION....14-78
FUEL INJECTOR RAIL - OPERATION
......14-78
FUEL INJECTOR RAIL - REMOVAL
.......14-78
FUEL LEVEL SENDING UNIT / SENSOR -
DESCRIPTION
...................14-57,14-6
FUEL LEVEL SENDING UNIT / SENSOR -
INSTALLATION
........................14-7
FUEL LEVEL SENDING UNIT / SENSOR -
OPERATION
.....................14-57,14-6FUEL LEVEL SENDING UNIT / SENSOR -
REMOVAL...........................14-7
FUEL LINE LEAKS - DIAGNOSIS AND
TESTING, HIGH-PRESSURE.............14-58
FUEL LINES - DESCRIPTION........14-57,14-7
FUEL LINES - INSTALLATION...........14-60
FUEL LINES - OPERATION..............14-57
FUEL LINES - REMOVAL...............14-58
FUEL PRESSURE LIMITING VALVE -
DESCRIPTION.......................14-61
FUEL PRESSURE LIMITING VALVE -
INSTALLATION.......................14-61
FUEL PRESSURE LIMITING VALVE -
OPERATION.........................14-61
FUEL PRESSURE LIMITING VALVE -
REMOVAL..........................14-61
FUEL PRESSURE SENSOR -
DESCRIPTION.......................14-60
FUEL PRESSURE SENSOR -
INSTALLATION.......................14-61
FUEL PRESSURE SENSOR - OPERATION . . 14-60
FUEL PRESSURE SENSOR - REMOVAL....14-60
FUEL PUMP - DESCRIPTION............14-11
FUEL PUMP - OPERATION.............14-11
FUEL PUMP MODULE - DESCRIPTION....14-11
FUEL PUMP MODULE - INSTALLATION . . . 14-12
FUEL PUMP MODULE - OPERATION......14-11
FUEL PUMP MODULE - REMOVAL.......14-12
FUEL PUMP RELAY - DESCRIPTION......14-27
FUEL PUMP RELAY - INSTALLATION.....14-28
FUEL PUMP RELAY - OPERATION........14-27
FUEL PUMP RELAY - REMOVAL.........14-28
FUEL PUMP RELAYS - DIAGNOSIS AND
TESTING, ASD........................8I-5
FUEL RAIL - DESCRIPTION.............14-12
FUEL RAIL - INSTALLATION............14-15
FUEL RAIL - OPERATION...............14-12
FUEL RAIL - REMOVAL................14-13
FUEL REQUIREMENTS - DIESEL ENGINE
- DESCRIPTION........................0-1
FUEL SENSOR - DESCRIPTION, WATER
IN ................................14-66
FUEL SENSOR - OPERATION, WATER IN . . 14-66
FUEL SENSOR - REMOVAL, WATER IN....14-66
FUEL SYSTEM - DESCRIPTION, DIESEL . . . 14-45
FUEL SYSTEM - DIESEL ENGINE -
TORQUE............................14-48
FUEL SYSTEM - EXCEPT DIESEL -
TORQUE............................14-3
FUEL SYSTEM PARTS - STANDARD
PROCEDURES, CLEANING..............14-47
FUEL SYSTEM PRESSURE RELEASE -
STANDARD PROCEDURE................14-2
FUEL SYSTEM PRESSURE,
SPECIFICATIONS......................14-3
FUEL SYSTEM PRIMING - STANDARD
PROCEDURE........................14-47
FUEL SYSTEM, SPECIAL TOOLS..........14-5
FUEL SYSTEM, SPECIAL TOOLS -
DIESEL............................14-49
FUEL TANK - DESCRIPTION............14-17
FUEL TANK - OPERATION..............14-17
FUEL TANK MODULE - DESCRIPTION.....14-63
FUEL TANK MODULE - INSTALLATION....14-64
FUEL TANK MODULE - OPERATION......14-63
FUEL TANK MODULE - REMOVAL........14-63
FUEL TRANSFER PUMP - DESCRIPTION . . 14-64
FUEL TRANSFER PUMP - INSTALLATION . . 14-65
FUEL TRANSFER PUMP - OPERATION....14-64
FUEL TRANSFER PUMP - REMOVAL......14-64
FULL SIZE, SPARE WHEEL WITH
MATCHING TIRE - DESCRIPTION........22-15
FUNCTIONS - DESCRIPTION, CIRCUIT . . 8W-01-6
FUSE - DESCRIPTION, IOD...........8W-97-6
FUSE - INSTALLATION, IOD..........8W-97-7
FUSE - OPERATION, IOD.............8W-97-6
FUSE - REMOVAL, IOD..............8W-97-7
FUSES POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON......8W-01-10
GAP AND FLUSH - SPECIFICATIONS......23-95
GAS ENGINE - DIAGNOSIS AND TESTING
. . 11-4
GAS ENGINE - INSTALLATION
...........19-26
GAS ENGINE - REMOVAL
..............19-25
GAS ENGINES - CLEANING, RADIATOR
FAN
................................7-34
GAS ENGINES - DESCRIPTION, COOLANT
RECOVERY CONTAINER
................7-33GAS ENGINES - INSPECTION, RADIATOR
FAN ................................7-34
GAS ENGINES - INSTALLATION,
COOLANT RECOVERY CONTAINER........7-33
GAS ENGINES - INSTALLATION,
RADIATOR FAN.......................7-34
GAS ENGINES - OPERATION, COOLANT
RECOVERY CONTAINER................7-33
GAS ENGINES - REMOVAL, COOLANT
RECOVERY CONTAINER................7-33
GAS ENGINES - REMOVAL, RADIATOR
FAN ................................7-33
GAS ENGINES - STANDARD
PROCEDURE, DRAINING COOLING
SYSTEM - ALL........................7-17
GAS ENGINES - STANDARD
PROCEDURE, REFILLING COOLING
SYSTEM - ALL........................7-18
GASKET - DIAGNOSIS AND TESTING,
CYLINDER HEAD......................9-21
GASKET FAILURE - DIAGNOSIS AND
TESTING, CYLINDER HEAD.............9-199
GASKET SELECTION - STANDARD
PROCEDURE, HEAD...................9-281
GASKET SURFACE PREPARATION -
STANDARD PROCEDURE, ENGINE........9-10
GASKETS AND SEALERS - STANDARD
PROCEDURE, FORM-IN-PLACE . . . 9-239,9-9,9-94
GAUGE - DESCRIPTION, ENGINE
TEMPERATURE......................8J-24
GAUGE - DESCRIPTION, FUEL...........8J-26
GAUGE - DESCRIPTION, OIL PRESSURE . . 8J-33
GAUGE - DESCRIPTION, VOLTAGE.......8J-42
GAUGE - OPERATION, ENGINE
TEMPERATURE......................8J-24
GAUGE - OPERATION, FUEL............8J-26
GAUGE - OPERATION, OIL PRESSURE....8J-33
GAUGE - OPERATION, VOLTAGE.........8J-43
GAUGES - DIAGNOSIS AND TESTING,
PRESSURE..........................22-7
GAUGES INDICATOR - DESCRIPTION,
CHECK.............................8J-21
GAUGES INDICATOR - OPERATION,
CHECK.............................8J-21
GEAR - DESCRIPTION, CRANKSHAFT.....9-273
GEAR - INDEPENDENT FRONT
SUSPENSION - DESCRIPTION...........19-17
GEAR - INDEPENDENT FRONT
SUSPENSION - INSTALLATION..........19-18
GEAR - INDEPENDENT FRONT
SUSPENSION - REMOVAL..............19-17
GEAR - INSTALLATION................9-273
GEAR - INSTALLATION, PINION
GEAR/RING......................3-51,3-77
GEAR - LINK/COIL - DESCRIPTION.......19-20
GEAR - LINK/COIL - INSTALLATION......19-21
GEAR - LINK/COIL - OPERATION........19-20
GEAR - LINK/COIL - REMOVAL..........19-20
GEAR - REMOVAL....................9-273
GEAR - REMOVAL, PINION GEAR/RING....3-49,
3-75
GEAR HOUSING - INSTALLATION........9-300
GEAR HOUSING - REMOVAL............9-299
GEAR HOUSING COVER - INSTALLATION . . 9-301
GEAR HOUSING COVER - REMOVAL
.....9-301
GEAR INPUT SHAFT SEAL -
INSTALLATION, STEERING
.............19-29
GEAR INPUT SHAFT SEAL - REMOVAL,
STEERING
..........................19-27
GEAR SELECTOR INDICATOR -
DESCRIPTION
.......................8J-27
GEAR SELECTOR INDICATOR -
OPERATION
.........................8J-27
GEAR SHIFT LEVER - INSTALLATION
.....19-12
GEAR SHIFT LEVER - REMOVAL
.........19-12
GEAR, SPECIAL TOOLS - POWER
STEERING
..........................19-23
GEAR, SPECIFICATIONS - POWER
STEERING
..........................19-22
GEAR TO COOLER - INSTALLATION,
RETURN HOSE
.................19-44,19-45
GEAR TO COOLER - REMOVAL, RETURN
HOSE
.........................19-44,19-45
GEAR/RING GEAR - INSTALLATION,
PINION
.........................3-51,3-77
GEAR/RING GEAR - REMOVAL, PINION
....3-49,
3-75
14 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

SUPPLEMENTAL RESTRAINTS -
STANDARD PROCEDURE, HANDLING
NON-DEPLOYED......................8O-6
SUPPLIES - DESCRIPTION, 5 VOLT......8E-10
SUPPLIES - OPERATION, 5 VOLT........8E-11
SUPPLY TEST - DIAGNOSIS AND
TESTING, VACUUM....................8P-2
SUPPORT - INSTALLATION, SUN VISOR . . . 23-71
SUPPORT - REMOVAL, SUN VISOR......23-70
SUPPORT BRACKET - INSTALLATION,
REAR VIEW MIRROR.................23-70
SUPPORT BRACKET - INSTALLATION,
STEERING COLUMN OPENING..........23-60
SUPPORT BRACKET - REMOVAL,
STEERING COLUMN OPENING..........23-60
SUPPORT CYLINDER - INSTALLATION....23-48
SUPPORT CYLINDER - INSTALLATION,
LOAD FLOOR........................23-72
SUPPORT CYLINDER - REMOVAL........23-48
SUPPORT CYLINDER - REMOVAL, LOAD
FLOOR.............................23-72
SUPPORT HANDLE/BEZEL -
INSTALLATION, LUMBAR..............23-82
SUPPORT HANDLE/BEZEL - REMOVAL,
LUMBAR...........................23-82
SUPPORT PLATE - INSTALLATION........5-36
SUPPORT PLATE - REMOVAL............5-35
SUPPRESSION GROUND STRAP -
DESCRIPTION, RADIO NOISE............8A-9
SUPPRESSION GROUND STRAP -
INSTALLATION, RADIO NOISE...........8A-10
SUPPRESSION GROUND STRAP -
OPERATION, RADIO NOISE..............8A-9
SUPPRESSION GROUND STRAP -
REMOVAL, RADIO NOISE...............8A-9
SURFACE PREPARATION - STANDARD
PROCEDURE, ENGINE GASKET...........9-10
SURROUND - INSTALLATION,
INSTRUMENT PANEL LOWER...........23-59
SURROUND - REMOVAL, INSTRUMENT
PANEL LOWER......................23-59
SUSPENSION - DESCRIPTION, GEAR -
INDEPENDENT FRONT.................19-17
SUSPENSION - INSTALLATION, GEAR -
INDEPENDENT FRONT.................19-18
SUSPENSION - REMOVAL, GEAR -
INDEPENDENT FRONT.................19-17
SUSPENSION - STANDARD PROCEDURE,
ALIGNMENT LINK/COIL..................2-5
SUSPENSION ARM - INSTALLATION,
LOWER.............................2-38
SUSPENSION ARM - REMOVAL, LOWER . . . 2-38
SUSPENSION, SPECIAL TOOLS - FRONT . . . 2-12
SWITCH - DESCRIPTION................8P-7
SWITCH - DESCRIPTION, BACKUP LAMP . . . 8L-8
SWITCH - DESCRIPTION, BLOWER
MOTOR............................24-20
SWITCH - DESCRIPTION, BRAKE LAMP....8L-9
SWITCH - DESCRIPTION, CLUTCH
PEDAL POSITION.....................6-13
SWITCH - DESCRIPTION, DOOR AJAR....8L-27
SWITCH - DESCRIPTION, DRIVER SEAT . . . 8N-14
SWITCH - DESCRIPTION, HAZARD.......8L-14
SWITCH - DESCRIPTION, HEADLAMP....8L-14
SWITCH - DESCRIPTION, HEATED SEAT . . 8G-11
SWITCH - DESCRIPTION, HORN
..........8H-2
SWITCH - DESCRIPTION, IGNITION
.......19-9
SWITCH - DESCRIPTION, KEY-IN
IGNITION
...........................19-11
SWITCH - DESCRIPTION, LUMBAR
CONTROL
..........................8N-17
SWITCH - DESCRIPTION, PASSENGER
AIRBAG ON/OFF
.....................8O-42
SWITCH - DESCRIPTION, PASSENGER
SEAT
..............................8N-15
SWITCH - DESCRIPTION, POWER
STEERING PRESSURE
.................19-46
SWITCH - DESCRIPTION, PTO
.....14-36,14-85
SWITCH - DESCRIPTION, REAR
WINDOW DEFOGGER
..................8G-4
SWITCH - DESCRIPTION, SEAT BELT
.....8O-51
SWITCH - DESCRIPTION, SELECTOR
....21-510,
21-539,21-574
SWITCH - DESCRIPTION, TOW/HAUL
OVERDRIVE
..................21-261,21-392
SWITCH - DESCRIPTION, WASHER
FLUID LEVEL
.........................8R-9SWITCH - DIAGNOSIS AND TESTING,
BACKUP LAMP.......................8L-8
SWITCH - DIAGNOSIS AND TESTING,
BLOWER MOTOR....................24-20
SWITCH - DIAGNOSIS AND TESTING,
BRAKE LAMP.......................8L-10
SWITCH - DIAGNOSIS AND TESTING,
CLUTCH PEDAL POSITION..............6-13
SWITCH - DIAGNOSIS AND TESTING,
DRIVER SEAT.......................8N-14
SWITCH - DIAGNOSIS AND TESTING,
HEATED SEAT .......................8G-12
SWITCH - DIAGNOSIS AND TESTING,
HORN..............................8H-2
SWITCH - DIAGNOSIS AND TESTING,
IGNITION............................19-9
SWITCH - DIAGNOSIS AND TESTING,
MULTI-FUNCTION....................8L-18
SWITCH - DIAGNOSIS AND TESTING,
PASSENGER SEAT....................8N-16
SWITCH - DIAGNOSIS AND TESTING,
POWER LOCK........................8N-4
SWITCH - DIAGNOSIS AND TESTING,
POWER MIRROR....................8N-12
SWITCH - DIAGNOSIS AND TESTING,
SEAT BELT .........................8O-51
SWITCH - DIAGNOSIS AND TESTING,
WINDOW...........................8N-20
SWITCH - INSTALLATION...............8P-8
SWITCH - INSTALLATION, ADJUSTABLE
PEDAL...............................5-6
SWITCH - INSTALLATION, BRAKE LAMP . . 8L-11
SWITCH - INSTALLATION, DRIVER SEAT . . . 8N-15
SWITCH - INSTALLATION, HEADLAMP....8L-15
SWITCH - INSTALLATION, HEATED SEAT . . 8G-13
SWITCH - INSTALLATION, IGNITION......19-11
SWITCH - INSTALLATION, MULTI-
FUNCTION..........................8L-19
SWITCH - INSTALLATION, OIL
PRESSURE.........................9-294
SWITCH - INSTALLATION, PASSENGER
AIRBAG ON/OFF.....................8O-44
SWITCH - INSTALLATION, PASSENGER
SEAT ..............................8N-16
SWITCH - INSTALLATION, POWER LOCK . . . 8N-4
SWITCH - INSTALLATION, TOW/HAUL
OVERDRIVE..................21-262,21-393
SWITCH - INSTALLATION, WASHER
FLUID LEVEL........................8R-11
SWITCH - INSTALLATION, WINDOW.....8N-21
SWITCH - OPERATION.................8P-7
SWITCH - OPERATION, BACKUP LAMP....8L-8
SWITCH - OPERATION, BLOWER MOTOR . . 24-20
SWITCH - OPERATION, BRAKE LAMP......8L-9
SWITCH - OPERATION, CLUTCH PEDAL
POSITION...........................6-13
SWITCH - OPERATION, DOOR AJAR......8L-27
SWITCH - OPERATION, DRIVER SEAT....8N-14
SWITCH - OPERATION, HAZARD.........8L-14
SWITCH - OPERATION, HEADLAMP......8L-14
SWITCH - OPERATION, HEATED SEAT....8G-12
SWITCH - OPERATION, IGNITION.........19-9
SWITCH - OPERATION, LUMBAR
CONTROL..........................8N-18
SWITCH - OPERATION, PASSENGER
AIRBAG ON/OFF.....................8O-43
SWITCH - OPERATION, PASSENGER
SEAT ..............................8N-15
SWITCH - OPERATION, POWER
STEERING PRESSURE.................19-46
SWITCH - OPERATION, PTO.......14-36,14-85
SWITCH - OPERATION, REAR WINDOW
DEFOGGER..........................8G-4
SWITCH - OPERATION, SEAT BELT.......8O-51
SWITCH - OPERATION, SELECTOR.....21-510,
21-540,21-574
SWITCH - OPERATION, TOW/HAUL
OVERDRIVE..................21-262,21-392
SWITCH - OPERATION, WASHER FLUID
LEVEL..............................8R-9
SWITCH - REMOVAL...................8P-8
SWITCH - REMOVAL, ADJUSTABLE
PEDAL...............................5-6
SWITCH - REMOVAL, BRAKE LAMP
......8L-10
SWITCH - REMOVAL, DRIVER SEAT
......8N-15
SWITCH - REMOVAL, HEADLAMP
........8L-14
SWITCH - REMOVAL, HEATED SEAT
......8G-13
SWITCH - REMOVAL, IGNITION
.........19-10SWITCH - REMOVAL, LUMBAR
CONTROL..........................8N-18
SWITCH - REMOVAL, MULTI-FUNCTION . . . 8L-19
SWITCH - REMOVAL, OIL PRESSURE.....9-294
SWITCH - REMOVAL, PASSENGER
AIRBAG ON/OFF.....................8O-43
SWITCH - REMOVAL, PASSENGER SEAT . . 8N-16
SWITCH - REMOVAL, POWER LOCK......8N-4
SWITCH - REMOVAL, POWER MIRROR . . . 8N-12
SWITCH - REMOVAL, TOW/HAUL
OVERDRIVE..................21-262,21-392
SWITCH - REMOVAL, WASHER FLUID
LEVEL.............................8R-10
SWITCH - REMOVAL, WINDOW.........8N-20
SWITCH AND KEY LOCK CYLINDER -
DIAGNOSIS AND TESTING, IGNITION.....19-11
SWITCH BEZEL - INSTALLATION,
INSTRUMENT PANEL HEADLAMP........23-56
SWITCH BEZEL - REMOVAL,
INSTRUMENT PANEL HEADLAMP........23-56
SWITCH OPERATING MODES,
STANDARD PROCEDURE -
CONFIGURING A NEW MODULE..........8Q-3
SWITCH VALVE - DESCRIPTION,
SOLENOID.........................21-398
SWITCH VALVE - OPERATION, SOLENOID . 21-398
SWITCHES - DESCRIPTION, REMOTE.....8A-10
SWITCHES - DIAGNOSIS AND TESTING,
REMOTE...........................8A-11
SWITCHES - INSTALLATION, REMOTE....8A-12
SWITCHES - OPERATION, REMOTE........8A-11
SWITCHES - REMOVAL, REMOTE........8A-12
SYMBOLS - DESCRIPTION,
INTERNATIONAL....................Intro.-5
TACHOMETER - DESCRIPTION..........8J-38
TACHOMETER - OPERATION............8J-38
TAILGATE - INSTALLATION.............23-17
TAILGATE - REMOVAL.................23-17
TAILGATE MARKER LAMP -
INSTALLATION.......................8L-18
TAILGATE MARKER LAMP - REMOVAL....8L-18
TAILPIPE - 5.9L DIESEL - INSPECTION....11-10
TAILPIPE - 5.9L DIESEL - INSTALLATION . . 11-11
TAILPIPE - 5.9L DIESEL - REMOVAL.....11-10
TAILPIPE - INSPECTION...............11-11
TAILPIPE - INSTALLATION..............11-11
TAILPIPE - REMOVAL.................11-11
TANK - DESCRIPTION, FUEL............14-17
TANK - OPERATION, FUEL..............14-17
TANK MODULE - DESCRIPTION, FUEL....14-63
TANK MODULE - INSTALLATION, FUEL....14-64
TANK MODULE - OPERATION, FUEL......14-63
TANK MODULE - REMOVAL, FUEL.......14-63
TAPPETS - DIAGNOSIS AND TESTING,
HYDRAULIC.........................9-210
TAPPETS - INSTALLATION, HYDRAULIC . . . 9-211
TAPPETS - REMOVAL, HYDRAULIC.......9-211
TASK MANAGER - DESCRIPTION.........25-1
TASK MANAGER - OPERATION...........25-5
TCM QUICK LEARN - STANDARD
PROCEDURE........................8E-23
TEMP INDICATOR - DESCRIPTION,
TRANS.............................8J-40
TEMP INDICATOR - OPERATION, TRANS
. . 8J-40
TEMP SENSOR - DESCRIPTION,
AMBIENT
..........................8M-10
TEMP SENSOR - OPERATION, AMBIENT
. . 8M-10
TEMPERATURE GAUGE - DESCRIPTION,
ENGINE
............................8J-24
TEMPERATURE GAUGE - OPERATION,
ENGINE
............................8J-24
TEMPERATURE SENSOR - DESCRIPTION,
BATTERY
...........................8F-21
TEMPERATURE SENSOR - DESCRIPTION,
ENGINE COOLANT
.....................7-38
TEMPERATURE SENSOR - DESCRIPTION,
EVAPORATOR
.......................24-22
TEMPERATURE SENSOR - DESCRIPTION,
INTAKE AIR
.........................14-30
TEMPERATURE SENSOR - DESCRIPTION,
TRANSMISSION
...............21-267,21-408
TEMPERATURE SENSOR - DIAGNOSIS
AND TESTING, AMBIENT
..............8M-10
TEMPERATURE SENSOR -
INSTALLATION, BATTERY
..............8F-21
TEMPERATURE SENSOR -
INSTALLATION, ENGINE COOLANT
........7-41
32 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

VALVE - DESCRIPTION, PCV............25-17
VALVE - DESCRIPTION, RWAL...........5-50
VALVE - DESCRIPTION, SOLENOID
SWITCH...........................21-398
VALVE - DESCRIPTION, TORQUE
CONVERTER DRAINBACK.............21-261
VALVE - INSPECTION, OIL PRESSURE
RELIEF.............................9-294
VALVE - INSTALLATION, CHECK..........8R-8
VALVE - INSTALLATION, FUEL
PRESSURE LIMITING.................14-61
VALVE - INSTALLATION, OIL PRESSURE
RELIEF.............................9-294
VALVE - INSTALLATION, PCV...........25-21
VALVE - INSTALLATION, RWAL...........5-51
VALVE - OPERATION, CASCADE
OVERFLOW.........................14-66
VALVE - OPERATION, CHECK............8R-8
VALVE - OPERATION, FUEL PRESSURE
LIMITING...........................14-61
VALVE - OPERATION, HIGH PRESSURE
RELIEF.............................24-48
VALVE - OPERATION, PCV..............25-19
VALVE - OPERATION, RWAL.............5-50
VALVE - OPERATION, SOLENOID SWITCH . 21-398
VALVE - OPERATION, TORQUE
CONVERTER DRAINBACK.............21-261
VALVE - REMOVAL, CHECK..............8R-8
VALVE - REMOVAL, FUEL PRESSURE
LIMITING...........................14-61
VALVE - REMOVAL, OIL PRESSURE
RELIEF.............................9-294
VALVE - REMOVAL, PCV...............25-21
VALVE - REMOVAL, RWAL..............5-51
VALVE - STANDARD PROCEDURE,
TORQUE CONVERTER DRAINBACK......21-261
VALVE BODY - ADJUSTMENTS.........21-310
VALVE BODY - ASSEMBLY......21-299,21-414
VALVE BODY - CLEANING.......21-298,21-412
VALVE BODY - DESCRIPTION....21-267,21-408
VALVE BODY - DISASSEMBLY....21-287,21-410
VALVE BODY - INSPECTION.....21-298,21-413
VALVE BODY - INSTALLATION....21-309,21-414
VALVE BODY - OPERATION......21-272,21-408
VALVE BODY - REMOVAL.......21-286,21-410
VALVE CABLE - ADJUSTMENTS,
THROTTLE.........................21-254
VALVE CABLE - DESCRIPTION,
THROTTLE.........................21-253
VALVE CORE - DESCRIPTION, SERVICE
PORT..............................24-70
VALVE CORE - INSTALLATION, SERVICE
PORT..............................24-70
VALVE CORES - REMOVAL, SERVICE
PORT..............................24-70
VALVE GUIDE SEALS - DESCRIPTION . . 9-32,9-38
VALVE GUIDES - DESCRIPTION....9-107,9-202
VALVE LASH ADJUSTMENT AND
VERIFICATION - STANDARD
PROCEDURE........................9-259
VALVE SPRINGS - DESCRIPTION....9-126,9-32,
9-38
VALVE SPRINGS - INSTALLATION . . 9-127,9-204,
9-32,9-38
VALVE SPRINGS - REMOVAL . . 9-126,9-204,9-32,
9-38
VALVE SPRINGS AND SEALS - REMOVAL . 9-260
VALVE STEM SEALS - DESCRIPTION
.....9-127,
9-203
VALVE TIMING - DESCRIPTION
...........9-76
VALVE TIMING - OPERATION
............9-76
VALVES & SEATS - DESCRIPTION,
INTAKE/EXHAUST
...........9-123,9-256,9-28
VALVES & SEATS - INSTALLATION,
INTAKE/EXHAUST
................9-124,9-30
VALVES & SEATS - REMOVAL,
INTAKE/EXHAUST
................9-124,9-29
VALVES, GUIDES AND SPRINGS -
STANDARD PROCEDURE
...............9-256
VAPOR CANISTER - DESCRIPTION
.......25-22
VAPOR CANISTER - INSTALLATION
......25-22
VAPOR CANISTER - OPERATION
.........25-22
VAPOR CANISTER - REMOVAL
..........25-22
VARIABLE BRAKE PROPORTIONING -
DESCRIPTION, ELECTRONIC
.............5-49
VARIABLE BRAKE PROPORTIONING -
OPERATION, ELECTRONIC
...............5-49VARIATION ADJUSTMENT - STANDARD
PROCEDURE, COMPASS...............8M-5
VEHICLE CERTIFICATION LABEL -
DESCRIPTION.....................Intro.-11
VEHICLE EMISSION CONTROL
INFORMATION (VECI) - DESCRIPTION . . . Intro.-2
VEHICLE IDENTIFICATION NUMBER -
DESCRIPTION......................Intro.-1
VEHICLE INFO CENTER - DESCRIPTION,
ELECTRONIC........................8M-7
VEHICLE INFO CENTER - INSTALLATION,
ELECTRONIC........................8M-9
VEHICLE INFO CENTER - OPERATION,
ELECTRONIC........................8M-7
VEHICLE INFO CENTER - REMOVAL,
ELECTRONIC........................8M-9
VEHICLE INFORMATION CENTER -
DIAGNOSIS AND TESTING,
ELECTRONIC........................8M-8
VEHICLE INFORMATION CENTER
PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC.............8M-8
VEHICLE THEFT SECURITY SYSTEM,
DIAGNOSIS AND TESTING..............8Q-3
VEHICLE THEFT/SECURITY SYSTEM -
DESCRIPTION........................8Q-1
VEHICLE THEFT/SECURITY SYSTEM -
OPERATION..........................8Q-1
VENT - INSTALLATION, BODY...........23-71
VENT - REMOVAL, BODY..............23-71
VENT GLASS - INSTALLATION, BACKLITE . 23-87
VENT GLASS - REMOVAL, BACKLITE.....23-87
VERIFICATION - SERVICE PROCEDURE,
TIMING.............................9-77
VERIFICATION - STANDARD
PROCEDURE, ENGINE TIMING..........9-167
VERIFICATION - STANDARD
PROCEDURE, TIMING.................9-299
VERIFICATION - STANDARD
PROCEDURE, VALVE LASH
ADJUSTMENT.......................9-259
VERIFICATION TEST - STANDARD
PROCEDURE.........................8O-9
VIBRATION - DIAGNOSIS AND TESTING,
TIRE NOISE OR.......................22-7
VIBRATION DAMPER - INSPECTION......9-285
VIBRATION DAMPER - INSTALLATION....9-144,
9-215,9-286,9-56
VIBRATION DAMPER - REMOVAL . . 9-144,9-215,
9-285,9-55
VIEW MIRROR - INSTALLATION, SIDE....23-42
VIEW MIRROR - REMOVAL, REAR.......23-69
VIEW MIRROR - REMOVAL, SIDE........23-41
VIEW MIRROR FLAG - INSTALLATION,
SIDE..............................23-27
VIEW MIRROR FLAG - REMOVAL, SIDE . . . 23-27
VIEW MIRROR GLASS - INSTALLATION,
SIDE..............................23-43
VIEW MIRROR GLASS - REMOVAL, SIDE . . 23-42
VIEW MIRROR SUPPORT BRACKET -
INSTALLATION, REAR.................23-70
VISCOUS CLUTCH - 5.9L DIESEL -
DESCRIPTION, FAN DRIVE..............7-52
VISCOUS CLUTCH - 5.9L DIESEL -
OPERATION, FAN DRIVE................7-52
VISCOUS CLUTCH-GAS ENGINES -
DESCRIPTION, FAN DRIVE..............7-50
VISCOUS CLUTCH-GAS ENGINES -
OPERATION, FAN DRIVE................7-50
VISCOUS FAN DRIVE - DIAGNOSIS AND
TESTING............................7-50
VISCOUS FAN DRIVE - DIAGNOSIS AND
TESTING, ELECTRONICALLY
CONTROLLED........................7-52
VISOR - INSTALLATION, SUN...........23-70
VISOR - REMOVAL, SUN...............23-70
VISOR SUPPORT - INSTALLATION, SUN . . . 23-71
VISOR SUPPORT - REMOVAL, SUN......23-70
VOLT SUPPLIES - DESCRIPTION, 5......8E-10
VOLT SUPPLIES - OPERATION, 5........8E-11
VOLTAGE DROP - STANDARD
PROCEDURE, TESTING FOR A.......8W-01-10
VOLTAGE GAUGE - DESCRIPTION
........8J-42
VOLTAGE GAUGE - OPERATION
..........8J-43
VOLTAGE POTENTIAL - STANDARD
PROCEDURE, TESTING OF
...........8W-01-9
VOLTAGE REGULATOR - DESCRIPTION
....8F-25
VOLTAGE REGULATOR - OPERATION
.....8F-25VOLTAGE TEST - STANDARD
PROCEDURE, OPEN-CIRCUIT...........8F-10
VOLUME CHECK - STANDARD
PROCEDURE, OIL PUMP..............21-387
WAIT-TO-START INDICATOR -
DESCRIPTION.......................8J-44
WAIT-TO-START INDICATOR -
OPERATION.........................8J-44
WARNING - A/C SYSTEM..............24-43
WARNING - ENGINE COOLING SYSTEM . . . 24-42
WARNING - INSTALLATION.............23-88
WARNING - REMOVAL................23-88
WARNING - SAFETY PRECAUTIONS AND
WARNINGS..........................23-1
WARNING - SAFETY PRECAUTIONS AND
WARNINGS..........................13-4
WARNING - WINDSHIELD SAFETY
PRECAUTIONS.......................23-88
WARNING, CLUTCH.....................6-1
WARNING SYSTEM - DESCRIPTION,
CHIME..............................8B-1
WARNING SYSTEM - DIAGNOSIS AND
TESTING, CHIME......................8B-3
WARNING SYSTEM - OPERATION,
CHIME..............................8B-1
WARNINGS, GENERAL..............8W-01-7
WARNINGS, RESTRAINT SYSTEM........8O-5
WARNINGS, WARNING - SAFETY
PRECAUTIONS........................23-1
WARNINGS, WARNING - SAFETY
PRECAUTIONS........................13-4
WASHER FLUID INDICATOR -
DESCRIPTION.......................8J-44
WASHER FLUID INDICATOR -
OPERATION.........................8J-44
WASHER FLUID LEVEL SWITCH -
DESCRIPTION........................8R-9
WASHER FLUID LEVEL SWITCH -
INSTALLATION......................8R-11
WASHER FLUID LEVEL SWITCH -
OPERATION..........................8R-9
WASHER FLUID LEVEL SWITCH -
REMOVAL..........................8R-10
WASHER HOSES/TUBES - DESCRIPTION . . 8R-11
WASHER HOSES/TUBES - OPERATION....8R-11
WASHER NOZZLE - DESCRIPTION.......8R-11
WASHER NOZZLE - INSTALLATION......8R-12
WASHER NOZZLE - OPERATION.........8R-12
WASHER NOZZLE - REMOVAL..........8R-12
WASHER PUMP/MOTOR - DESCRIPTION . . 8R-13
WASHER PUMP/MOTOR - INSTALLATION . 8R-14
WASHER PUMP/MOTOR - OPERATION . . . 8R-13
WASHER PUMP/MOTOR - REMOVAL.....8R-14
WASHER RESERVOIR - DESCRIPTION....8R-14
WASHER RESERVOIR - OPERATION......8R-15
WASHER SYSTEM - CLEANING, WIPER....8R-6
WASHER SYSTEM - DIAGNOSIS AND
TESTING, WIPER.....................8R-6
WASHER SYSTEM - INSPECTION, WIPER . . 8R-7
WATER DRAINING AT FUEL FILTER -
STANDARD PROCEDURES..............14-47
WATER IN FUEL SENSOR -
DESCRIPTION.......................14-66
WATER IN FUEL SENSOR - OPERATION . . . 14-66
WATER IN FUEL SENSOR - REMOVAL....14-66
WATER LEAKS - DIAGNOSIS AND
TESTING............................23-1
WATER PUMP - 5.7L - INSTALLATION.....7-63
WATER PUMP - 5.7L - REMOVAL.........7-63
WATER PUMP - 5.9L DIESEL -
CLEANING...........................7-62
WATER PUMP - 5.9L DIESEL -
DESCRIPTION........................7-62
WATER PUMP - 5.9L DIESEL -
INSPECTION.........................7-62
WATER PUMP - 5.9L DIESEL -
INSTALLATION........................7-62
WATER PUMP - 5.9L DIESEL -
OPERATION..........................7-62
WATER PUMP - 5.9L DIESEL - REMOVAL . . 7-62
WATER PUMP - 8.0L - CLEANING........7-66
WATER PUMP - 8.0L - INSPECTION.......7-66
WATER PUMP - 8.0L - INSTALLATION
.....7-66
WATER PUMP - 8.0L - REMOVAL
.........7-64
WATER PUMP - DESCRIPTION
...........7-59
WATER PUMP - DIAGNOSIS AND
TESTING
........................7-62,7-63
WATER PUMP - OPERATION
.............7-60
36 INDEXDR
Description Group-Page Description Group-Page Description Group-Page