tow DODGE RAM 1500 1998 2.G Repair Manual

(2) Install the screws holding the EVIC module in
the overhead console.
(3) Connect the EVIC module electrical connector.
(4) Install the overhead console on the headlin-
er(Refer to 8 - ELECTRICAL/OVERHEAD CON-
SOLE - INSTALLATION).
(5) Connect the battery negative cable.
(6) Check EVIC module function.
NOTE: If a new EVIC module has been installed, the
compass will have to be calibrated and the variance
set. Refer to Compass Variation Adjustment and
Compass Calibration in the Standard Procedures
section of this group for the procedures.
AMBIENT TEMP SENSOR
DESCRIPTION
Ambient air temperature is monitored by the over-
head console. The ambient temperature messages are
received from the Front Control Module (FCM) over
the Programmable Communications Interface (PCI)
J1850 data bus circuit. The FCM receives a hard
wired input from the ambient temperature sensor
(Fig. 7). The ambient temperature sensor is a vari-
able resistor mounted to the underside of the hood,
in the engine compartment.
For more information on the front control module,
refer toFront Control Modulein the Electronic
Control Modules section of this manual. For complete
circuit diagrams, refer toWiring. The ambient tem-
perature sensor cannot be adjusted or repaired and,
if faulty or damaged, it must be replaced.
OPERATION
The ambient temperature sensor is a variable
resistor that operates on a five-volt reference signal
sent to it by the Front Control Module. The resis-
tance in the sensor changes as temperature changes,
changing the temperature sensor signal circuit volt-
age to the Front Control Module. Based upon the
resistance in the sensor, the Front Control Modulesenses a specific voltage on the temperature sensor
signal circuit, which it is programmed to correspond
to a specific temperature. The Front Control Module
then sends the proper ambient temperature mes-
sages to the EVIC, CMTC over the PCI J1850 data
bus.
The temperature function is supported by the
ambient temperature sensor, a wiring circuit, the
Front Control Module, the Programmable Communi-
cations Interface (PCI) data bus, and a portion of the
Electronics module. If any portion of the ambient
temperature sensor circuit fails, the Front Control
Module will self-diagnose the circuit.
For complete circuit diagrams, refer toWiring.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - AMBIENT
TEMPERATURE SENSOR
(1) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the ambient temperature sensor wire har-
ness connector.
(2) Measure the resistance of the ambient temper-
ature sensor. At 24É C (75É F), the sensor resistance
should be approximately 10.3 kilohms. At 30É C (86É
F), the sensor resistance should be approximately
7.57 kilohms. The sensor resistance should decrease
as the temperature rises. If OK, refer toDiagnosis
and Testing - Ambient Temperature Sensor Cir-
cuitin this group. If not OK, replace the faulty
ambient temperature sensor.
NOTE: The ambient temperature sensor is a very
sensitive device. When testing, be certain the tem-
perature sensor has had time to stabilize (room
temperature) before attempting to read the sensor
resistance. Failure to let the ambient temperature
sensor temperature stabilize could result in a mis-
leading test.
DIAGNOSIS AND TESTING - AMBIENT
TEMPERATURE SENSOR CIRCUIT
(1) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the ambient temperature sensor wire har-
ness connector and the Front Control Module wire
harness connector.
(2) Connect a jumper wire between the two termi-
nals of the ambient temperature sensor wire harness
connector.
(3) Check for continuity between the sensor return
circuit and the ambient temperature sensor signal
circuit cavities of the Front Control Module wire har-
Fig. 7 Ambient Temperature Sensor - Typical
8M - 10 MESSAGE SYSTEMSDR
ELECTRONIC VEHICLE INFO CENTER (Continued)

shield that helps to shroud it from unintentional
actuation when entering or leaving the vehicle.
The power lumbar switches cannot be adjusted or
repaired and, if faulty or damaged, the seat switch
assembly must be replaced.
OPERATION
When the power lumbar switch paddle is actuated,
a battery feed and a ground path are applied through
the switch contacts to the power lumbar adjuster
motor. The motor operates to move the lumbar
adjuster through its drive unit in the selected direc-
tion until the switch is released, or until the travel
limit of the adjuster is reached. When the switch is
moved in the opposite direction, the battery feed and
ground path to the motor are reversed through the
switch contacts. This causes the motor to run in the
opposite direction.
The power lumbar switch should not be held
applied in either direction after the adjuster has
reached its travel limit. The power lumbar adjuster
motor contains a self-resetting circuit breaker to pro-
tect it from overload. However, consecutive or fre-
quent resetting of the circuit breaker must not be
allowed to continue, or the motor may be damaged.
REMOVAL
The power lumbar switch is integral with the other
power seat switches. Refer to the appropriate driver
or passenger power front seat switch removal and/or
installation procedure.
LUMBAR MOTOR
DESCRIPTION
The power lumbar seat option includes an electri-
cally operated lumbar support mechanism. The only
visible evidence of this option is the separate power
lumbar switch control paddle that is located on the
outboard seat cushion switch bezel, next to the other
power seat switch control knobs. The power lumbar
adjuster and motor are concealed beneath the seat
back trim cover and padding, where they are secured
to a molded plastic back panel and to the seat back
frame.
The power lumbar adjuster cannot be repaired, and
is serviced only as a unit with the seat back frame. If
the power lumbar adjuster or the seat back frame
are damaged or faulty, the entire seat back frame
unit must be replaced (Refer to 23 - BODY/SEATS/
SEAT BACK - REMOVAL).
OPERATION
The power lumbar adjuster mechanism includes a
reversible electric motor that is secured to theinboard side of the seat back panel and is connected
to a worm-drive gearbox. The motor and gearbox
operate the lumbar adjuster mechanism in the center
of the seat back driving a nut up or down a fixed
drive screw. The action of this nut extends or con-
tracts the plastic lumbar support band. The more
this band is contracted, the more outward pressure is
applied against the center of the seat back padding,
providing additional lumbar support.
DIAGNOSIS AND TESTING - LUMBAR MOTOR
Actuate the power lumbar switch to move the
power lumbar adjuster in each direction. The power
lumbar adjuster should move in both directions. It
should be noted that the power lumber adjuster nor-
mally operates very quietly and exhibits little visible
movement. If the power lumbar adjuster fails to oper-
ate in only one direction, move the adjuster a short
distance in the opposite direction and test again to be
certain that the adjuster is not at its travel limit. If
the power lumbar adjuster fails to operate in only
one direction, Test the appropriate power seat switch
as described in this group. If the power lumbar
adjuster fails to operate in either direction, perform
the following tests. For complete circuit diagrams,
refer toWiring.
(1) Check the power seat circuit breaker. If OK, go
to Step 2. If not OK, replace the faulty power seat
circuit breaker.
(2) Check for battery voltage at the power seat cir-
cuit breaker. If OK, go to Step 3. If not OK, repair
the open fused B(+) circuit to the fuse in the Inte-
grated Power Module as required.
(3) Remove the outboard seat cushion side shield
from the seat. Disconnect the seat wire harness con-
nector from the power lumbar switch connector
receptacle. Check for battery voltage at the fused
B(+) circuit cavity of the power seat wire harness
connector for the power lumbar switch. If OK, go to
Step 4. If not OK, repair the open fused B(+) circuit
to the power seat as required.
(4) Check for continuity between the ground cir-
cuit cavity of the power seat wire harness connector
for the power lumbar switch and a good ground.
There should be continuity. If OK, go to Step 5. If not
OK, repair the open ground circuit to ground as
required.
(5) Test the power lumbar switch. . If the switch
tests OK, test the circuits of the power seat wire har-
ness between the power lumbar adjuster motor and
the power lumbar switch for shorts or opens. If the
circuits check OK, replace the faulty seat back frame
assembly. If the circuits are not OK, repair the power
seat wire harness as required.
8N - 18 POWER SEATSDR
LUMBAR CONTROL SWITCH (Continued)

AIRBAG CONTROL MODULE
DESCRIPTION
The Airbag Control Module (ACM) is also some-
times referred to as the Occupant Restraint Control-
ler (ORC) (Fig. 7). The ACM is concealed below the
instrument panel center stack in the passenger com-
partment of the vehicle, where it is secured by three
screws to a stamped steel mounting bracket welded
onto the top of the floor panel transmission tunnel
just forward of the instrument panel center support
bracket. Concealed within a hollow in the center of
the die cast aluminum ACM housing is the electronic
circuitry of the ACM which includes a microproces-
sor, an electronic impact sensor, an electronic safing
sensor, and an energy storage capacitor. A stamped
metal cover plate is secured to the bottom of the
ACM housing with four screws to enclose and protect
the internal electronic circuitry and components.
An arrow printed on the label on the top of the
ACM housing provides a visual verification of the
proper orientation of the unit, and should always be
pointed toward the front of the vehicle. The ACM
housing has integral mounting flanges on three cor-
ners. The mounting flange to the left of the connector
receptacle has an integral locating pin on its lower
surface. Both left side flanges have round mounting
holes, while the flange on the right side has a slotted
mounting hole. A molded plastic electrical connector
with two receptacles, one containing twenty-four ter-
minal pins and the other containing thirty-two termi-
nal pins, exits the rearward facing side of the ACM
housing. These terminal pins connect the ACM to the
vehicle electrical system through two dedicated takeouts and connectors of the instrument panel wire
harness.
The impact sensor and safing sensor internal to
the ACM are calibrated for the specific vehicle, and
are only serviced as a unit with the ACM. In addi-
tion, there are unique versions of the ACM for light
and heavy-duty models, and for vehicles with or
without the optional side curtain airbags. The ACM
cannot be repaired or adjusted and, if damaged or
faulty, it must be replaced.
OPERATION
The microprocessor in the Airbag Control Module
(ACM) contains the supplemental restraint system
logic circuits and controls all of the supplemental
restraint system components. The ACM uses
On-Board Diagnostics (OBD) and can communicate
with other electronic modules in the vehicle as well
as with the DRBIIItscan tool using the Programma-
ble Communications Interface (PCI) data bus net-
work. This method of communication is used for
control of the airbag indicator in the ElectroMechani-
cal Instrument Cluster (EMIC) and for supplemental
restraint system diagnosis and testing through the
16-way data link connector located on the driver side
lower edge of the instrument panel. (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER/AIRBAG
INDICATOR - OPERATION).
The ACM microprocessor continuously monitors all
of the supplemental restraint system electrical cir-
cuits to determine the system readiness. If the ACM
detects a monitored system fault, it sets an active
and stored Diagnostic Trouble Code (DTC) and sends
electronic messages to the EMIC over the PCI data
bus to turn on the airbag indicator. An active fault
only remains for the duration of the fault, or in some
cases for the duration of the current ignition switch
cycle, while a stored fault causes a DTC to be stored
in memory by the ACM. For some DTCs, if a fault
does not recur for a number of ignition cycles, the
ACM will automatically erase the stored DTC. For
other internal faults, the stored DTC is latched for-
ever.
In standard cab models, the ACM also monitors a
resistor multiplexed input from the passenger airbag
on/off switch and provides a control output for the
Off indicator in the switch through a passenger air-
bag indicator driver circuit. If the passenger airbag
on/off switch is set to the Off position, the ACM turns
on the passenger airbag on/off switch Off indicator
and will internally disable the passenger airbag from
being deployed. The ACM also turns on the on/off
switch Off indicator for about seven seconds each
time the ignition switch is turned to the On position
as a bulb test. Following the bulb test, the ACM con-
trols the status of the Off indicator based upon the
Fig. 7 Airbag Control Module
1 - AIRBAG CONTROL MODULE
2 - ORIENTATION ARROW
3 - LABEL
4 - CONNECTOR RECEPTACLE (2)
DRRESTRAINTS 8O - 11

(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) On models with a manual transmission,
remove the floor console from the top of the floor
panel transmission tunnel. (Refer to 23 - BODY/IN-
TERIOR/FLOOR CONSOLE - REMOVAL).
(3) On models with an automatic transmission,
remove the ACM cover from the instrument panel.
(Refer to 8 - ELECTRICAL/RESTRAINTS/ACM
COVER - REMOVAL).
(4) Reach through the rearward facing opening
below the instrument panel center stack support
bracket on the top of the floor panel transmission
tunnel to access and disconnect the two instrument
panel wire harness connectors for the Airbag Control
Module (ACM) from the ACM connector receptacles
located on the rearward facing side of the module
(Fig. 8). To disconnect the wire harness connectors
from the ACM, depress the release tab and lift the
lever arm on each connector.
(5) From the left side of the floor panel transmis-
sion tunnel, reach behind the module to access and
loosen the screw that secures the right side of the
ACM to the bracket on the floor panel transmission
tunnel. Loosen the screw about 7 millimeters (0.25
inch).
(6) From the left side of the floor panel transmis-
sion tunnel, remove the two screws that secure the
left side of the ACM to the bracket on the floor panel
transmission tunnel.
(7) Still working from the left side of the floor
panel transmission tunnel, lift the ACM upward far
enough to disengage the locating pin on the bottom ofthe ACM mounting flange from the locating hole in
the mounting bracket, then slide the ACM toward
the left far enough to disengage the slotted hole in
the right ACM mounting flange from under the head
of the previously loosened right mounting screw.
(8) Remove the ACM from the left side of the floor
panel transmission tunnel.
INSTALLATION
WARNING: TO AVOID PERSONAL INJURY OR DEATH,
ON VEHICLES EQUIPPED WITH AIRBAGS, DISABLE
THE SUPPLEMENTAL RESTRAINT SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, AIRBAG, SEAT BELT TENSIONER, IMPACT
SENSOR, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE SYSTEM
CAPACITOR TO DISCHARGE BEFORE PERFORMING
FURTHER DIAGNOSIS OR SERVICE. THIS IS THE
ONLY SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT.
WARNING: TO AVOID PERSONAL INJURY OR DEATH,
NEVER STRIKE OR DROP THE AIRBAG CONTROL
MODULE, AS IT CAN DAMAGE THE IMPACT SENSOR
OR AFFECT ITS CALIBRATION. THE AIRBAG CON-
TROL MODULE CONTAINS THE IMPACT SENSOR,
WHICH ENABLES THE SYSTEM TO DEPLOY THE
SUPPLEMENTAL RESTRAINTS. IF AN AIRBAG CON-
TROL MODULE IS ACCIDENTALLY DROPPED DUR-
ING SERVICE, THE MODULE MUST BE SCRAPPED
AND REPLACED WITH A NEW UNIT. FAILURE TO
OBSERVE THIS WARNING COULD RESULT IN ACCI-
DENTAL, INCOMPLETE, OR IMPROPER SUPPLEMEN-
TAL RESTRAINT DEPLOYMENT.
(1) Position the Airbag Control Module (ACM) to
the left side of the floor panel transmission tunnel
near the ACM bracket (Fig. 8). When the ACM is cor-
rectly positioned, the arrow on the ACM label will be
pointed forward in the vehicle.
(2) From the left side of the floor panel transmis-
sion tunnel, slide the ACM toward the right far
enough to engage the slotted hole in the right ACM
mounting flange under the head of the previously
loosened right mounting screw, then engage the
locating pin on the bottom of the left ACM mounting
flange into the locating hole in the bracket.
(3) Still working from the left side of the floor
panel transmission tunnel, install and tighten the
two screws that secure the left ACM mounting
flanges to the bracket that is welded onto the floor
Fig. 8 Airbag Control Module Remove/Install
1 - AIRBAG CONTROL MODULE
2 - SCREW (3)
3 - BODY WIRE HARNESS CONNECTOR
4 - INSTRUMENT PANEL WIRE HARNESS CONNECTOR
5 - FLOOR PANEL TRANSMISSION TUNNEL
DRRESTRAINTS 8O - 13
AIRBAG CONTROL MODULE (Continued)

INSTALLATION
The following procedure applies only to the rear
seat upper child tether straps used on quad cab mod-
els. The child restraint anchors used in other models
and locations are integral to other components and
cannot be serviced separately.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, DURING AND FOLLOWING ANY SEAT BELT
OR CHILD RESTRAINT ANCHOR SERVICE, CARE-
FULLY INSPECT ALL SEAT BELTS, BUCKLES,
MOUNTING HARDWARE, RETRACTORS, TETHER
STRAPS, AND ANCHORS FOR PROPER INSTALLA-
TION, OPERATION, OR DAMAGE. REPLACE ANY
BELT THAT IS CUT, FRAYED, OR TORN.
STRAIGHTEN ANY BELT THAT IS TWISTED.
TIGHTEN ANY LOOSE FASTENERS. REPLACE ANY
BELT THAT HAS A DAMAGED OR INOPERATIVE
BUCKLE OR RETRACTOR. REPLACE ANY BELT
THAT HAS A BENT OR DAMAGED LATCH PLATE
OR ANCHOR PLATE. REPLACE ANY CHILD
RESTRAINT ANCHOR OR THE UNIT TO WHICH THE
ANCHOR IS INTEGRAL THAT HAS BEEN BENT OR
DAMAGED. NEVER ATTEMPT TO REPAIR A SEAT
BELT OR CHILD RESTRAINT COMPONENT.
ALWAYS REPLACE DAMAGED OR FAULTY SEAT
BELT AND CHILD RESTRAINT COMPONENTS WITH
THE CORRECT, NEW AND UNUSED REPLACEMENT
PARTS LISTED IN THE DAIMLERCHRYSLER MOPAR
PARTS CATALOG.
(1) Position the child tether strap onto the upper
cab back panel reinforcement (Fig. 16).
(2) Install and tighten the screw that secures the
child tether strap to the upper cab back panel rein-
forcement. Tighten the screw to 14 N´m (10 ft. lbs.).(3) Reinstall the rear seat into the vehicle. (Refer
to 23 - BODY/SEATS/SEAT - REAR - INSTALLA-
TION).
CLOCKSPRING
DESCRIPTION
The clockspring assembly is secured with two
screws onto the multi-function switch mounting
housing near the top of the steering column behind
the steering wheel (Fig. 17). The clockspring consists
of a flat, round molded plastic case with a stubby tail
that hangs below the steering column (Fig. 18). The
tail contains two connector receptacles that face
toward the instrument panel. Within the plastic case
is a spool-like molded plastic rotor with a large
exposed hub. The upper surface of the rotor hub has
a large center hole, two large flats, an engagement
dowel with a yellow rubber boot, two short pigtail
wires with connectors, and two connector receptacles
that face toward the steering wheel.
The lower surface of the rotor hub has a molded
plastic turn signal cancel cam with two lobes that is
keyed to the rotor and is secured there with four
integral snap features. Within the plastic case and
wound around the rotor spool is a long ribbon-like
tape that consists of several thin copper wire leads
sandwiched between two thin plastic membranes.
The outer end of the tape terminates at the connector
Fig. 16 Child Tether Strap - Quad Cab
1 - TETHER STRAP (3)
2 - CAB BACK PANEL
3 - SCREW (3)
Fig. 17 Clockspring
1 - PIGTAIL WIRE (2)
2 - LOCATING TAB
3 - LOCKING PIN
4 - MOUNTING TAB (2)
5 - UPPER CONNECTOR RECEPTACLE (2)
6 - LABEL
7 - ENGAGEMENT DOWEL & BOOT
8 - CASE
9 - CENTERING ARROWS
10 - ROTOR
8O - 18 RESTRAINTSDR
CHILD RESTRAINT ANCHOR (Continued)

by the ACM to suit the monitored impact conditions
by providing one of three delay intervals between the
electrical signals provided to the two initiators. The
longer the delay between these signals, the less force-
fully the airbag will deploy.
When the ACM sends the proper electrical signals
to each initiator, the electrical energy generates
enough heat to initiate a small pyrotechnic charge
which, in turn ignites chemical pellets within the
inflator. Once ignited, these chemical pellets burn
rapidly and produce a large quantity of inert gas.
The inflator is sealed to the back of the airbag hous-
ing and a diffuser in the inflator directs all of the
inert gas into the airbag cushion, causing the cushion
to inflate. As the cushion inflates, the driver airbag
trim cover will split at predetermined breakout lines,
then fold back out of the way along with the horn
switch unit. Following an airbag deployment, the air-
bag cushion quickly deflates by venting the inert gas
towards the instrument panel through vent holes
within the fabric used to construct the back (steering
wheel side) panel of the airbag cushion.
Some of the chemicals used to create the inert gas
may be considered hazardous while in their solid
state before they are burned, but they are securely
sealed within the airbag inflator. Typically, both ini-
tiators are used and all potentially hazardous chem-
icals are burned during an airbag deployment event.
However, it is possible for only one initiator to be
used during a deployment due to an airbag system
fault; therefore, it is necessary to always confirm
that both initiators have been used in order to avoid
the improper disposal of potentially live pyrotechnic
or hazardous materials. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - SER-
VICE AFTER A SUPPLEMENTAL RESTRAINT
DEPLOYMENT).
The inert gas that is produced when the chemicals
are burned is harmless. However, a small amount of
residue from the burned chemicals may cause some
temporary discomfort if it contacts the skin, eyes, or
breathing passages. If skin or eye irritation is noted,
rinse the affected area with plenty of cool, clean
water. If breathing passages are irritated, move to
another area where there is plenty of clean, fresh air
to breath. If the irritation is not alleviated by these
actions, contact a physician.
REMOVAL
The following procedure is for replacement of a
faulty or damaged driver airbag. If the airbag is
faulty or damaged, but not deployed, review the rec-
ommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTALRESTRAINTS). If the driver airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, WHEN REMOVING A DEPLOYED AIRBAG,
RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG CUSHION AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) From the underside of the steering wheel,
remove the two screws that secure the driver airbag
to the steering wheel armature (Fig. 23).
(3) Pull the driver airbag away from the steering
wheel far enough to access the three electrical con-
nections on the back of the airbag housing (Fig. 24).
(4) Disconnect the steering wheel wire harness
connector for the horn switch from the horn switch
feed pigtail wire connector, which is located on the
back of the driver airbag housing.
CAUTION: Do not pull on the clockspring pigtail
wires or pry on the connector insulator to disen-
gage the connector from the driver airbag inflator
connector receptacle. Improper removal of these
pigtail wires and their connector insulators can
result in damage to the airbag circuits or connector
insulators.
8O - 24 RESTRAINTSDR
DRIVER AIRBAG (Continued)

(1) Move the right or left front outboard seat sec-
tion (40 percent) to its most rearward position and
tilt the seat back forward for easiest access to the
front outboard seat belt buckle lower anchor.
(2) For easiest access to the front outboard seat
belt buckle lower anchor on standard cab models,
also move the outboard seat section (40 percent)
opposite the side from which the buckle is to be
removed to its most forward position and tilt the seat
back forward.
(3) On standard cab models only, remove the stow-
age tray from the rear floor panel behind the seat.
(Refer to 23 - BODY/INTERIOR/REAR FLOOR
STOWAGE TRAY - REMOVAL).
(4) From behind the front seat on the driver side
only, disconnect the seat belt switch pigtail wire con-
nector from the seat wire harness take out and con-
nector for the switch located below the inboard edge
of the driver side inboard seat track just forward of
the buckle lower anchor (Fig. 33).
(5) From behind the front seat, remove the screw
that secures the front outboard seat belt buckle lower
anchor to the bracket on the inboard seat track.
(6) From the front of the front seat, reach between
the center seat cushion and the adjacent right or left
front outboard seat cushion to access and remove the
front outboard seat belt buckle from the seat.INSTALLATION
A traveling front outboard seat belt buckle is
located on the inboard side of each front outboard
seat section (40 percent) used on all models. The seat
belt buckle on the driver's side front seat for all mod-
els also includes a seat belt switch. (Refer to 8 -
ELECTRICAL/RESTRAINTS/SEAT BELT SWITCH -
DESCRIPTION).
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, DURING AND FOLLOWING ANY SEAT BELT
OR CHILD RESTRAINT ANCHOR SERVICE, CARE-
FULLY INSPECT ALL SEAT BELTS, BUCKLES,
MOUNTING HARDWARE, RETRACTORS, TETHER
STRAPS, AND ANCHORS FOR PROPER INSTALLA-
TION, OPERATION, OR DAMAGE. REPLACE ANY
BELT THAT IS CUT, FRAYED, OR TORN.
STRAIGHTEN ANY BELT THAT IS TWISTED.
TIGHTEN ANY LOOSE FASTENERS. REPLACE ANY
BELT THAT HAS A DAMAGED OR INOPERATIVE
BUCKLE OR RETRACTOR. REPLACE ANY BELT
THAT HAS A BENT OR DAMAGED LATCH PLATE
OR ANCHOR PLATE. REPLACE ANY CHILD
RESTRAINT ANCHOR OR THE UNIT TO WHICH THE
ANCHOR IS INTEGRAL THAT HAS BEEN BENT OR
DAMAGED. NEVER ATTEMPT TO REPAIR A SEAT
BELT OR CHILD RESTRAINT COMPONENT.
ALWAYS REPLACE DAMAGED OR FAULTY SEAT
BELT AND CHILD RESTRAINT COMPONENTS WITH
THE CORRECT, NEW AND UNUSED REPLACEMENT
PARTS LISTED IN THE DAIMLERCHRYSLER MOPAR
PARTS CATALOG.
(1) From the front of the front seat, reach between
the center seat cushion and the adjacent right or left
front outboard seat cushion to position the front out-
board seat belt buckle to the seat (Fig. 33).
(2) From behind the front seat, install and tighten
the screw that secures the front outboard seat belt
buckle lower anchor to the bracket on the inboard
seat track. Tighten the screw to 25 N´m (18 ft. lbs.).
(3) From behind the front seat on the driver side
only, reconnect the seat belt switch pigtail wire con-
nector to the seat wire harness take out and connec-
tor for the switch located below the inboard edge of
the driver side inboard seat track just forward of the
buckle lower anchor.
(4) On standard cab models only, reinstall the
stowage tray onto the rear floor panel behind the
seat. (Refer to 23 - BODY/INTERIOR/REAR FLOOR
STOWAGE TRAY - INSTALLATION).
(5) On standard cab models, move the outboard
seat section (40 percent) opposite the side from which
the buckle was replaced to its most rearward position
and tilt the seat back to its upright position.
Fig. 33 Front Outboard Seat Belt Buckle Remove/
Install
1 - DRIVER SIDE FRONT OUTBOARD SEAT BELT BUCKLE
2 - SEAT CUSHION
3 - PIGTAIL WIRE
4 - INBOARD SEAT TRACK
5 - SCREW
8O - 38 RESTRAINTSDR
FRONT OUTBOARD SEAT BELT BUCKLE (Continued)

(5) Reach through and above the glove box opening
to access and remove the two screws that secure the
passenger airbag rear brackets to the upper glove
box opening reinforcement (Fig. 37).
(6) Reach through and above the glove box opening
to access and remove the two screws that secure the
passenger airbag front brackets to the instrument
panel structural support.
(7) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the upper and outboard
edges of the passenger airbag door away from the
instrument panel far enough to disengage the seven
snap features on the door from the receptacles in the
instrument panel base trim (Fig. 38).
(8) Pull the passenger airbag housing and door
unit straight back from the instrument panel far
enough to access the instrument panel wire harness
take out and connector for the airbag located on the
inboard side of the airbag housing.(9) Disconnect the passenger airbag pigtail wire
connector from the instrument panel wire harness
connector for the airbag. To disconnect the connector:
(a) Slide the red Connector Position Assurance
(CPA) lock on the connector toward the side of the
connector.
(b) Depress the connector latch tab and pull the
two halves of the connector straight away from
each other.
(10) Remove the passenger airbag and airbag door
from the instrument panel as a unit.
INSTALLATION
The following procedure is for replacement of a
faulty or damaged passenger airbag. If the airbag is
faulty or damaged, but not deployed, review the rec-
ommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the passenger airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, WHEN REMOVING A DEPLOYED AIRBAG,
RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG UNIT AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
Fig. 37 Passenger Airbag Remove/Install
1 - PASSENGER AIRBAG DOOR
2 - UPPER GLOVE BOX OPENING REINFORCEMENT
3 - FRONT BRACKET SCREW (2)
4 - REAR BRACKET SCREW (2)
Fig. 38 Passenger Airbag Door Disengage
1 - TRIM STICK
2 - PASSENGER AIRBAG DOOR
3 - INSTRUMENT PANEL
DRRESTRAINTS 8O - 41
PASSENGER AIRBAG (Continued)

(8) Install and tighten the screw that secures the
seat belt turning loop to the C-pillar. Tighten the
screw to 40 N´m (29 ft. lbs.).
(9) Engage the lower snap features of the new trim
cover over the rear outboard seat belt turning loop
and, using hand pressure, press firmly and evenly on
the top of the trim cover until it snaps into place.
(10) Position the lower seat belt anchor to the base
of the inner C-pillar.
(11) Install and tighten the screw that secures the
lower seat belt anchor to the base of the inner C-pil-
lar. Tighten the screw to 40 N´m (29 ft. lbs.).
(12) Reinstall the rear seat into the vehicle. (Refer
to 23 - BODY/SEATS/SEAT - REAR - INSTALLA-
TION).
REAR SEAT BELT BUCKLE
REMOVAL
REMOVAL - CENTER & LEFT OUTBOARD
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, DURING AND FOLLOWING ANY SEAT BELT
OR CHILD RESTRAINT ANCHOR SERVICE, CARE-
FULLY INSPECT ALL SEAT BELTS, BUCKLES,
MOUNTING HARDWARE, RETRACTORS, TETHER
STRAPS, AND ANCHORS FOR PROPER INSTALLA-
TION, OPERATION, OR DAMAGE. REPLACE ANY
BELT THAT IS CUT, FRAYED, OR TORN.
STRAIGHTEN ANY BELT THAT IS TWISTED.
TIGHTEN ANY LOOSE FASTENERS. REPLACE ANY
BELT THAT HAS A DAMAGED OR INOPERATIVE
BUCKLE OR RETRACTOR. REPLACE ANY BELT
THAT HAS A BENT OR DAMAGED LATCH PLATE
OR ANCHOR PLATE. REPLACE ANY CHILD
RESTRAINT ANCHOR OR THE UNIT TO WHICH THE
ANCHOR IS INTEGRAL THAT HAS BEEN BENT OR
DAMAGED. NEVER ATTEMPT TO REPAIR A SEAT
BELT OR CHILD RESTRAINT COMPONENT.
ALWAYS REPLACE DAMAGED OR FAULTY SEAT
BELT AND CHILD RESTRAINT COMPONENTS WITH
THE CORRECT, NEW AND UNUSED REPLACEMENT
PARTS LISTED IN THE DAIMLERCHRYSLER MOPAR
PARTS CATALOG.(1) Lift up the rear seat cushion into its stowed
position against the rear seat back.
(2) Remove the screw that secures either the cen-
ter or the left outboard occupant buckle unit to the
rear floor panel near the base of the cab back panel
(Fig. 44). On models with the optional 60/40 split
rear bench, the screw that secures the buckle unit
also secures one of the rear seat mounting brackets
to the rear floor panel.
(3) Remove the center or the left outboard occu-
pant buckle unit from the rear floor panel or from
the rear seat mounting bracket.
Fig. 44 Rear Seat Belt Buckle Remove/Install
1 - CAB BACK PANEL
2 - CENTER SEAT BELT RETRACTOR
3 - SCREW (4)
4 - LEFT OUTBOARD OCCUPANT BUCKLE UNIT
5 - CENTER OCCUPANT BUCKLE UNIT
6 - CENTER ANCHOR/RIGHT OUTBOARD OCCUPANT BUCKLE
& BRACKET UNIT
7 - REAR FLOOR PANEL
8O - 48 RESTRAINTSDR
REAR OUTBOARD SEAT BELT & RETRACTOR (Continued)

CABLE
DESCRIPTION
The speed control servo cable is connected between
the speed control vacuum servo diaphragm and the
throttle body control linkage. This cable is used with
3.7L/4.7L gas powered engines only. It is also used if
equipped with a 5.9L diesel engine equipped with an
automatic transmission.
A speed control servo cableis not usedif equipped
with either a 5.9L diesel engine equipped with a
manual transmission, or any 5.7L engine/transmis-
sion combinations.
OPERATION
This cable causes the throttle control linkage to
open or close the throttle valve in response to move-
ment of the vacuum servo diaphragm.
REMOVAL
3.7L / 4.7L GAS
(1) Disconnect negative battery cable at battery.
(2) Remove air intake tube at top of throttle body.
The accelerator cable must be partially removed to
gain access to speed control cable.
(3) Hold throttle in wide open position. While held
in this position, slide throttle cable pin (Fig. 1) from
throttle body bellcrank.
(4) Using a pick or small screwdriver, press release
tab (Fig. 2) to release plastic cable mount from
bracket.Press on tab only enough to release
cable from bracket. If tab is pressed too much,
it will be broken.Slide plastic mount (Fig. 2)
towards right side of vehicle to remove throttle cable
from throttle body bracket.
(5) Using finger pressure only, disconnect servo
cable connector (Fig. 3) at throttle body bellcrank pin
by pushing connector off bellcrank pin towards front
of vehicle.DO NOT try to pull connector off per-
pendicular to the bellcrank pin. Connector will
be broken.
(6) Slide speed control cable plastic mount towards
right of vehicle to remove cable from throttle body
bracket (Fig. 4).
(7) Remove servo cable from servo. Refer to Servo
Removal/Installation.
5.9L Diesel Ð Auto. Trans.
(1) Disconnect both negative battery cables at both
batteries.
(2) Remove cable/lever/linkage cover. Refer to
Speed Control Servo Removal/Installation.
(3) Remove (disconnect) servo cable from servo.
Refer to Speed Control Servo Removal/Installation.(4) Using finger pressure only, disconnect end of
servo cable from throttle lever pin by pulling forward
on connector while holding lever rearward (Fig. 5).
DO NOT try to pull connector off perpendicular
to lever pin. Connector will be broken.
(5) Squeeze 2 pinch tabs (Fig. 5) on sides of speed
control cable at mounting bracket and push cable
rearward out of bracket.
Fig. 1 THROTTLE CABLE PIN - 3.7L / 4.7L
1 - THROTTLE CABLE PIN
2 - THROTTLE BODY BELLCRANK
3 - PUSH UP HERE
Fig. 2 THROTTLE CABLE RELEASE TAB - 3.7L /
4.7L
1 - THROTTLE CABLE
2 - RELEASE TAB
3 - PICK OR SCREWDRIVER
4 - PLASTIC CABLE MOUNT
8P - 4 SPEED CONTROLDR