brake fluid DODGE RAM 1500 GAS 2004 3.G Owners Manual

parking brake has not been released. This light will
illuminate if the brake fluid is low, especially when
braking or accelerating hard. This light will illuminate if
the ABS indicator light has a malfunction. This light will
flash if the engine is running and the parking brake is on.
If the light remains on when the parking brake is
released, it indicates a possible brake hydraulic system
malfunction. In this case, the light will remain on until
the cause is corrected.
If brake failure is indicated, immediate repair is necessary
and continued operation of the vehicle in this condition is
dangerous.
Acceleration which causes the rear wheels to slip for a
period of time may result in the red brake light illumi-
nating and a brake switch code being set on ABS
equipped vehicles. Depressing the brake pedal should
extinguish the red brake light.19. ABS Warning Light
This light monitors the Anti-Lock Brake System
which is described elsewhere in this manual. This
light will come on when the ignition key is turned to the
ON position and may stay on for five seconds. If the ABS
light remains on or comes on during driving, it indicates
that the anti-lock portion of the brake system is not
functioning and that service is required. See your autho-
rized dealer immediately. The ABS light could also
illuminate during loss of traction and remain illuminated
until the brake pedal is pressed.
20. Odometer/Trip Odometer
The odometer shows the total distance the vehicle has
been driven.
If the odometer reading is changed during repair or
replacement, be sure to keep a record of the reading
before and after the service so that the correct mileage can
be determined.
148 UNDERSTANDING YOUR INSTRUMENT PANEL

high gear. When the vehicle speed drops or during
acceleration when the transmission downshifts to second
gear, the clutch automatically disengages.
NOTE:The torque converter clutch will not engage
until the transmission fluid and engine coolant are warm
[usually after 1-3 miles (1.6 - 4.8 km) of driving]. Because
the engine speed is higher when the torque converter
clutch is not engaged, it may seem as if the transmission
is not shifting into Overdrive when cold. This is normal.
Pressing the ªTOW/HAULº button, when the transmis-
sion is sufficiently warm, will demonstrate that the
transmission is able to shift into and out of overdrive.
NOTE:If the vehicle has not been driven in several
days, the first few seconds of operation after shifting the
transmission into gear may seem sluggish. This is due tothe fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
cause damage to the transmission. The torque converter
will refill within five seconds of shifting from Park into
any other gear position.
Manual Transmission Ð 5-Speed
NOTE:The parking brake should be engaged before
leaving the vehicle, especially on an incline.
Truck models with manual transmission are equipped
with a clutch interlocking ignition system. The clutch
pedal must be fully depressed to start the vehicle.
Fully depress the clutch pedal before shifting gears. As
you release the clutch pedal, lightly depress the accelera-
tor pedal.
STARTING AND OPERATING 213
5

3500 Dual Rear Wheel Models Only
The brake system power assist is provided by a hydro-
boost unit which shares fluid with the power steering
system. You may experience some clicking or hissing
noises from the hydro-boost system during hard braking
conditions.
NOTE:Under cold temperatures, pedal effort will be
higher than normal until the power steering oil reaches
operating temperature.
Brake Noise
During normal operation of the brake system certain
noises may be present from time to time. Occasional
9groan9or9squeal9noises may occur during normal
operation of the brake system which may not be indica-
tive of a problem. These noises may be heard at any time
the brakes are applied but may be more noticeable during
the first few brake applications in the morning. Moisture,
hot or cold temperature, dust, and or other debris mayalso contribute to the noise condition. Repeated or con-
tinuous noises during braking may be an indication that
the brake linings are worn and in need of replacement.
Rear Wheel Anti-Lock Brake System Ð RWAL
The Anti-lock Brake System provides increased vehicle
stability and brake performance under most braking
conditions. The system automatically controls the opera-
tion of the rear brakes to prevent rear wheel lockup.
The system remains operational in the four-wheel drive
mode. The level of performance is reduced when the
front brakes are locked up. This may cause the rear
brakes to lockup through the drivetrain, which may
reduce the effectiveness of the Anti-lock Brake System.
During severe braking conditions, particularly with
changing road surfaces, such as ice to concrete, a slight
drop or minor pulsation may be felt in the brake pedal.
STARTING AND OPERATING 231
5

NOTE:Remember that everything put into or on the
trailer adds to the load on your vehicle. Also, additional
factory-installed options, or dealer-installed options,
must be considered as part of the total load on your
vehicle. Refer to the Certification label located at the
driver's door for the Gross Vehicle Weight Rating.
WARNING!
Improper towing can lead to an injury accident.
Follow these guidelines to make your trailer towing
as safe as possible:
Perform the maintenance listed in the ªMaintenance
Schedulesº section of this manual (Section 8). When
towing a trailer, never exceed the Gross Axle Weight
Rating (GAWR), or Gross Combined Vehicle Weight
(GCVW).
CAUTION!
When hauling cargo or towing a trailer, do not
overload your vehicle or trailer. Overloading can
cause a loss of control, poor performance or damage
to brakes, axle, engine, transmission, steering, sus-
pension, body structure or tires.
Axle Lubricant and Trailer Towing
1500 Models
²
1500 Modelrear axles are trailer tow ready. Limited
slip rear axles on 1500 models require the use of a
limited slip additive (refer to the ªRecommended
Fluids, Lubricants, and Genuine Partsº section.)
²The limited slip additive is included with the factory
fill.
²If the axle fluid is changed, 4 oz. (118 ml) of limited slip
additive must be added.
272 STARTING AND OPERATING

CAUTION!
²Do not use a bumper mounted clamp-on tow bar
on your vehicle. The bumper face bar will be
damaged.
²Do not disconnect the rear driveshaft because
fluid will leak from the transfer case and damage
the internal parts.
Recreational Towing Procedure Ð Electronic
Shift Transfer Case Ð If Equipped
Use the following procedure to prepare your vehicle for
recreational towing.
CAUTION!
It is necessary to follow these steps to be certain that
the transfer case is fully in Neutral (N) before
recreational towing to prevent damage to internal
parts.
1. Bring vehicle to a complete stop.
2. Shut OFF the engine.
3. Place ignition key in the ON position.
4. Depress the brake pedal.
5. Shift automatic transmission to Neutral (N) or depress
clutch on manual transmission.
6. Using the point of a ballpoint pen or similar object,
depress the recessed transfer case Neutral (N) button for
4 seconds.
STARTING AND OPERATING 287
5

CAUTION!
²Do not use a bumper mounted clamp-on tow bar
on your vehicle. The bumper face bar will be
damaged.
²Do not disconnect the rear driveshaft because
fluid will leak from the transfer case and fluid
loss will damage internal parts.
DRIVING OFF-ROAD
Care should be taken when attempting to climb steep
hills or driving diagonally across a hill or slope. If natural
obstacles force you to travel diagonally up or down a hill,
choose a mild angle and keep as little side tilt as possible.
Keep the vehicle moving and make turns slowly and
cautiously.If you must back down a hill, back straight down using
REVERSE gear. Never back down in NEUTRAL, or
diagonally across the hill.
When driving over sand, mud, and other soft terrain,
shift to low gear and drive steadily. Apply the accelerator
slowly to avoid spinning the wheels.
DO NOT REDUCE the tire pressures for this type of
driving.
NOTE:After off-road usage, particularly in sand or
mud, inspect the underside of the vehicle for accumu-
lated dirt at the propeller shaft, axles, U-joints, brake
rotors and calipers.
Use a hose to clean off any accumulation of dirt or mud.
Check the exhaust system and all exposed components
for any sign of damage.
STARTING AND OPERATING 291
5

WARNING!
Battery fluid is a corrosive acid solution; do not
allow battery fluid to contact eyes, skin or clothing.
Don't lean over battery when attaching clamps or
allow the clamps to touch each other. If acid splashes
in eyes or on skin, flush contaminated area immedi-
ately with large quantities of water.
A battery generates hydrogen gas which is flam-
mable and explosive. Keep flame or spark away
from the vent holes.
Do not use a booster battery or any other booster
source that has a greater than 12 volt system, i.e. Do
not use a 24 volt power source.
Check the Battery Test Indicator (If Equipped). If a yellow
or bright colored dot is visible in the indicator (if
equipped), DO NOT jump-start the battery.If the indicator (if equipped) is dark or shows a green dot,
proceed as follows:
1. Remove all metal jewelry such as watch bands or
bracelets which might make an unintended electrical
contact.
2. Park the booster vehicle within cable reach but with-
out letting the vehicles touch. Set the parking brake on
WHAT TO DO IN EMERGENCIES 313
6

NMaintenance Free Battery................337
NAir Conditioner Maintenance.............338
NPower Steering Ð Fluid Check............339
NFront Suspension Ball Joints..............340
NSteering Linkage Ð Inspection............341
NHalf-Shaft Constant Velocity Joints.........341
NBody Lubrication.....................341
NWindshield Wiper Blades................342
NWindshield Washers...................342
NExhaust System......................343
NCooling System.......................344
NHoses And Vacuum/Vapor Harnesses.......347
NBrake System........................348NClutch Hydraulic System................349
NClutch Linkage.......................350
NPropeller Shaft Universal Joints...........350
NRear Axle And 4X4 Front Driving Axle
Fluid Level..........................350
NTransfer Case........................351
NManual Transmission..................351
NAutomatic Transmission................352
NFront Wheel Bearings..................355
NSelection Of Lubricating Grease...........356
NNoise Control System Required Maintenance &
Warranty For 3500 2-Wheel Drive And 4-Wheel
Drive Models Over 10,000 Lbs. (4 535 Kg) Gross
Vehicle Weight Rating...................356
320 MAINTAINING YOUR VEHICLE

Insure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
Components should be replaced immediately if there is
any evidence of wear or damage that could cause failure.
Brake System
Power Disc Brakes (front and rear)
Disc brakes do not require adjustment; however, several
hard stops during the break-in period are recommended
to seat the linings and wear off any foreign material.
Brake Master Cylinder
The fluid level of the master cylinder should be checked
when performing under the hood service, or immedi-
ately if the brake system warning lamp indicates system
failure.
The brake master cylinder has a translucent plastic
reservoir. On the outboard side of the reservoir, there is a
ªMAXº dot and an ªMINº dot. The fluid level must be
kept within these two dots. Do not add fluid above the
MAX mark, because leakage may occur at the cap.
With disc brakes the fluid level can be expected to fall as
the brake linings wear. However, an unexpected drop in
fluid level may be caused by a leak and a system check
should be conducted.
Refer to Recommended Fluids, Lubricants and Genuine
Parts for the correct Fluid type.
348 MAINTAINING YOUR VEHICLE

WARNING!
Use of a brake fluid that may have a lower initial
boiling point, or is unidentified as to specification,
may result in sudden brake failure during hard
prolonged braking. You could have an accident.
WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow a petroleum-base fluid to contaminate
the brake fluid. Seal damage may result.
Brake Hoses
Inspection should be performed whenever the brake
system is serviced or at intervals specified. Inspect hy-
draulic brake hoses for surface cracking, scuffing or worn
spots. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
MAINTAINING YOUR VEHICLE 349
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