ignition DODGE RAM 2500 DIESEL 2005 3.G Repair Manual

Temperature Control
The rotary knob at the center
of the control panel controls
the temperature of the inte-
rior air. You can choose your
degree of comfort by rotating
the knob. The coldest tem-
perature setting is to the ex-
treme left (blue region) and
the warmest setting is to the
extreme right (red region) of
the rotation.
Circulation
The cab is designed with features to promote outside air
circulation. There are grilles in the cab back panel. These
are air exhausters that provide the means for regular
exchange of cab air.
Side window demisters direct air flow specifically to the
window glass to help prevent interior fogging of theglass. They are located in the extreme outside upper
edges of the instrument panel. The demisters also pro-
vide extra air ducts for circulation. They are in operation
whenever the Floor, Mix or Defrost modes are in use. To
remove frost from the side windows, it is best to use the
full defrost mode.
NOTE:When you turn off the engine you may hear a
hissing sound from under the hood for a short period of
time. This is a normal condition that occurs if the air
conditioning system has been on. It is not an indication of
a problem with the air conditioning system.
Electric Rear Window Defroster and Heated
Sideview Mirrors — If Equipped
The Electric Rear Window Defroster and Heated
side view mirrors are activated by pressing the
heated grid button, located on the Climate Control panel,
with the ignition On. Turning Off the ignition will
deactivate the Electric Rear Window Defroster and
Heated side view mirrors feature. These features also
210 UNDERSTANDING YOUR INSTRUMENT PANEL

Dual Zone Temperature Control
Use this control to regulate the temperature of the air
inside the passenger compartment. This is accomplished
by having separate temperature control slides for both
the driver and front passenger. The blue area of the scale
indicates cooler temperatures while the red area indicates
warmer temperatures.
Electric Rear Window Defroster and Heated
Sideview Mirrors — If Equipped
The Electric Rear Window Defroster and Heated
side view mirrors are activated by pressing the
heated grid button, located on the Climate Control panel,
with the ignition On. Turning Off the ignition will
deactivate the Electric Rear Window Defroster and
Heated side view mirrors feature. These features also
turn off after activation, when 15 minutes have elapsed.
To reactivate, simply press the button again.
Circulation
The cab is designed with features to promote outside air
circulation. There are grilles in the cab back panel. These
are air exhausters that provide the means for regular
exchange of cab air.
Side window demisters direct air flow specifically to the
window glass to help prevent interior fogging of the
glass. They are located in the extreme outside upper
214 UNDERSTANDING YOUR INSTRUMENT PANEL

STARTING AND OPERATING
CONTENTS

Ignition/Starter Switch...................223
▫Lock..............................223
▫Off ...............................223
▫On................................223
▫Start..............................223
▫ACC ..............................224
▫Manual Transmission Key Release Button....224
▫Key Reminder.......................224

Starting Procedures.....................224▫Normal Starting Procedure — Engine Manifold
Airtemperature Above 66°F (19°C).........225
▫Starting Procedure — Engine Manifold Air
Temperature Below 66°F (19°C)...........226
▫Starting Fluids.......................229

Normal Operation......................230
▫Cold Weather Precautions...............231
▫Engine Idling — In Cold Weather..........233
▫Stopping The Engine...................234
▫Engine Speed Control..................235
5

IGNITION/STARTER SWITCH
LOCK
Locks the automatic transmission shift control into the
PARK position. It also engages the steering wheel lock (if
equipped) when the steering wheel is turned.NOTE: This vehicle is equipped with a transmission
shift interlocking system. The brake pedal must be
depressed to shift out of Park (P).
OFF
Unlocks the steering wheel (if equipped with locking
wheel) and the automatic transmission shift control with
engine off.
ON
This is the normal running position.
START
Starts the engine. When the engine starts, release the key.
The ignition key will return to the ON position for
normal driving.
STARTING AND OPERATING 223
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ACC
Allows the electrical accessories to be used when the
engine is not running.
Manual Transmission Key Release Button
To remove the key on vehicles equipped with manual
transmissions, turn the key to the Lock position and press
the button to remove the ignition key.
Key Reminder
An alarm will sound to remind you if the key is left in the
ignition and the driver’s door is opened.
STARTING PROCEDURES
The Cummins Diesel engine is equipped with several
features designed to assist cold weather starting and
operation:
•The engine block heater is a resistance heater installed
in the water jacket of the engine just above and behind
the oil filter. It requires a 110–115 volt AC electrical
outlet with a grounded, three-wire extension cord.
NOTE:The engine block heater cord is a factory in-
stalled option. If your vehicle is not equipped, heater
cords are available from your authorized Mopardealer.
•A 12–volt heater built into the fuel filter housing aids
in preventing fuel gelling. It is controlled by a built-in
thermostat.
224 STARTING AND OPERATING

•A heated intake air system both improves engine
starting and reduces the amount of white smoke
generated by a warming engine.
Normal Starting Procedure — Engine Manifold
AirTemperature Above 66°F (19°C)
Observe the Instrument Panel Cluster lights when start-
ing the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic transmission. Fully
depress and hold the clutch and shift into NEUTRAL for
a manual transmission. Models with manual transmis-
sion are equipped with a clutch interlocking cranking
system. The clutch must be fully depressed to start the
vehicle.
3. Turn the ignition key to the ON position and look at
the instrument panel cluster lamps.The lamps in the instrument panel cluster will illuminate
when the ignition key is first turned to the ON position.
This is a bulb check programmed to last for approxi-
mately 3 seconds. After the bulb check is completed, the
Malfunction Indicator Light and Brake Warning light will
remain on. After the bulb check is complete and the
WAIT TO START indicator goes out proceed to step 4.
CAUTION!
If WATER IN FUEL indicator light remains on DO
NOT START engine before you drain water from the
fuel filter to avoid engine damage. See Section 7 —
Maintaining Your Vehicle, for water drain proce-
dures.
4. Turn the ignition key to START and crank the engine.
Do not press the accelerator during starting.
STARTING AND OPERATING 225
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CAUTION!
Do not crank engine for more than 15 seconds at a
time as starter motor damage may result. Turn key to
OFF and wait at least two minutes before trying
again.
5. When the engine starts, release the key.
6. Check to see that there is oil pressure.
7. Release the parking brake.
Starting Procedure — Engine Manifold Air
Temperature Below 66°F (19°C)
NOTE:The temperature displayed on the overhead
console (if equipped) does not necessarily reflect the
engine manifold air temperature. The wait-to-start lamp
will illuminate momentarily for a bulb check when the
ignition key is turned to the ON position, however whencertain engine temperatures fall below 66°F (19°C) the
lamp will remain on indicating the intake manifold
heater system is active.
Follow the steps in the Normal Starting Procedure ex-
cept:
CAUTION!
Do not crank engine for more than 15 seconds at a
time or starter motor damage may result. Turn key to
OFF and wait at least 2 minutes for starter to cool
before repeating start procedure.
•The WAIT TO START light will remain on for a period
of time (length of time depends on engine tempera-
ture) after completion of the bulb check.
226 STARTING AND OPERATING

•After the WAIT TO START light goes off, turn the
ignition key to START. Do not press the accelerator
during starting.
•Check to see that there is oil pressure.
•Allow the engine to idle at fast idle for about three
minutes until the manifold heaters have completed
the post-heat cycle.
•Release the parking brake and drive.
NOTE:Engine idle speed will automatically increase to
1000 rpm at low coolant temperatures to improve engine
warm-up.
NOTE:If the engine stalls or if the ignition switch is left
On for more than 2 minutes after the WAIT TO START
light goes out, reset the grid heaters by turning the
ignition switch to Off for at least 5 seconds and then back
On. Repeat steps 3 through 7 of the normal starting
procedure.
For Extremely Cold Weather Starting — Engine
Manifold Air Temperature Below 0°F (- 18°C)
In extremely cold weather below 0°F (- 18°C) it may be
beneficial to cycle the manifold heaters twice before
attempting to start the engine. This can be accomplished
by turning the ignition OFF for at least 5 seconds and
then back ON after the WAIT TO START light has gone
off, but before the engine is started. However, repeated
cycling of the manifold heaters will result in damage to
the heater elements or reduced battery voltage.
NOTE: If multiple pre-heat cycles are used before
starting, additional engine run time may be required to
maintain battery state of charge at a satisfactory level.
•If the engine stalls after the initial start, the ignition
must be turned to the OFF position for at least 5
seconds and then to the ON position to recycle the
manifold heaters.
STARTING AND OPERATING 227
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NOTE:Excessive white smoke and poor engine perfor-
mance will result if manifold heaters are not recycled.
•Heat generated by the manifold heaters dissipates
rapidly in a cold engine. If more than two minutes
pass between the time the WAIT TO START light goes
OFF and the engine is started, recycle the manifold
heaters by turning the ignition OFF for at least 5
seconds and then back ON.
•If the vehicle is driven and vehicle speed exceeds 18
mph (29 km) before the manifold heater post-heat
(after start) cycle is complete, the manifold heaters will
shut off.
•If the engine is started before the WAIT TO START
light turns off, the preheat cycle will turn off.
•If the engine is cranked for more than 10 seconds, the
post-heat cycle will turn off.NOTE:Engine idle speed will automatically increase to
1000 rpm at low coolant temperatures to improve engine
warm-up.
NOTE:When a diesel engine is allowed to run out of
fuel or the fuel gels at low temperatures, air is pulled into
the fuel system.
You may try priming as described below.
1. Add a substantial quantity of fuel to the tank (5 to 10
gallons) or eliminate the gelled fuel condition.
2. Crank the engine for 1 to 2 seconds. If the engine does
not start, then release the key or starter button back to the
RUN position (do not turn the key back to the OFF
position). The electric fuel transfer pump will continue to
run and purge air from the system for about 25 seconds.
After 25 seconds, attempt to start the engine again.
3. Start the engine using the Normal Starting Procedure.
228 STARTING AND OPERATING

Torque Converter Clutch
A feature, designed to improve fuel economy, has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation in
high gear. When the vehicle speed drops or during
acceleration when the transmission downshifts to second
gear, the clutch automatically disengages.
NOTE:The torque converter clutch will not engage
until the transmission fluid and engine coolant are warm
[usually after 1-3 miles (1.6 – 4.8 km) of driving]. Because
the engine speed is higher when the torque converter
clutch is not engaged, it may seem as if the transmission
is not shifting into Overdrive when cold. This is normal.
Pressing the “TOW/HAUL” button, when the transmis-
sion is sufficiently warm, will demonstrate that the
transmission is able to shift into and out of overdrive.NOTE:If the vehicle has not been driven in several
days, the first few seconds of operation after shifting the
transmission into gear may seem sluggish. This is due to
the fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
cause damage to the transmission. The torque converter
will refill within five seconds of shifting from Park into
any other gear position.
Manual Transmission — 6-Speed — If Equipped
NOTE:The parking brake should be engaged before
leaving the vehicle, especially on an incline.
Truck models with manual transmission are equipped
with a clutch interlocking ignition system. The clutch
pedal must be fully depressed to start the vehicle.
STARTING AND OPERATING 241
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