brakes DODGE RAM 2500 DIESEL 2005 3.G Owners Manual

▫Tire Inflation Pressures.................269
▫Radial-Ply Tires......................271
▫Compact Spare Tire — If Equipped.........272
▫Limited Use Spare — If Equipped.........273
▫Tire Spinning........................273
▫Tread Wear Indicators..................274
▫Replacement Tires.....................275
▫Alignment And Balance.................276

Supplemental Tire Pressure Information.......276

Tire Chains...........................276

Snow Tires...........................278

Tire Rotation Recommendations............279
▫Dual Rear Wheels.....................280

Engine Runaway.......................281
Fuel Requirements......................281
▫Adding Fuel.........................282
▫Bulk Fuel Storage.....................284
▫Fuel Specifications....................284

Vehicle Loading........................286
▫Certification Label.....................286

Trailer Towing.........................289
▫Definitions..........................289
▫Axle Lubricant And Trailer Towing.........291
▫Trailer Towing Recommendations..........291
▫Trailer Towing — Hitches...............292
▫Connecting Trailer Lighting And Electric
Trailer Brakes........................293
▫Trailer Weight And Trailer Tongue Weight....294
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Driving
ConditionLoadTurbocharger
TemperatureIdle Time
(min.) Before
Engine
Shutdown
Stop and Go Empty Cool Less than
One
Stop and Go Medium One
Highway
SpeedsMedium Warm Two
City Traffic Maximum
GCWRThree
Highway
SpeedsMaximum
GCWRFour
Uphill Grade Maximum
GCWRHot Five
Engine Speed Control
CAUTION!
Prevent overspeeding the engine going down hill.
When descending steep grades, use a combination of
gears and service brakes to control vehicle/engine
speed. Overspeed can cause severe engine damage.
Operating Precautions
Avoid Overheating The Engine
The temperature of the coolant (a mixture of 50%
ethylene-glycol and 50% water) must not exceed the
normal range of the temperature gauge (240°F/116°C)
with a 16 psi (110 kPa) radiator cap.
Usually the coolant temperature indicated during opera-
tion will be to the left of center in the normal range of the
gauge.
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Fully depress the clutch pedal before shifting gears. As
you release the clutch pedal, lightly depress the accelera-
tor pedal. When launching a stationary vehicle, keep the
engine speed low until the clutch is fully engaged.
This transmission has a “creeper” 1st gear which should
be used to start from a standing position when carrying
a payload or towing a trailer. Damage to the clutch can
result from starting in 2nd or 3rd gear with a loaded
vehicle. Use each gear in numerical order – do not skip a
gear.
For steady highway driving with light acceleration, 6th
gear is recommended. When shifting from 4th to 5th gear,
apply side effort away and forward without pushing
hard enough to engage Reverse gear. Shifting from 5th to
6th requires the same side effort or the lever will return to
center resulting in a shift into 4th gear and damage the
transmission, clutch, or engine.You should use low gear when starting from a standing
position if under a heavy load.
To shift into Reverse, come to a complete stop. Depress
the clutch and pause briefly to allow the gear train to
stop. Move the shift lever from the Neutral position
straight across and up into Reverse.
Never drive with your foot resting on the clutch pedal, or
attempt to hold the vehicle on a hill with the clutch pedal
partially engaged, as this will cause abnormal wear on
the clutch.
Downshifting
Moving from a high gear down to a lower gear is
recommended to preserve brakes when driving down
steep hills. In addition, downshifting at the right time
provides better acceleration when you desire to resume
speed. Downshift progressively. Do not skip gears to
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load on the transmission locking mechanism may make it
difficult to move the selector out of PARK.
WARNING!
•Always fully apply the parking brake when leaving
your vehicle, or it may roll and cause damage or
injury. Also be certain to leave an automatic trans-
mission in Park, a manual transmission in Reverse or
first gear. Failure to do so may allow the vehicle to
roll and cause damage or injury.
•Leaving children in a vehicle unattended is danger-
ous for a number of reasons. A child or others could
be injured. Children should be warned not to touch
the parking brake or the gear selector lever. Don’t
leave the keys in the ignition. A child could operate
power windows, other controls, or move the vehicle.
•Be sure the parking brake is fully disengaged before
driving, failure to do so can lead to brake problems
due to excessive heating of the rear brakes.
When parking on a hill, turn the front wheels toward the
curb on a downhill grade and away from the curb on an
uphill grade.
The parking brake should always be applied whenever
the driver is not in the vehicle.
BRAKE SYSTEM
If power assist is lost for any reason (for example,
repeated brake applications with the engine off), the
brakes will still function. However, you will experience a
substantial increase in braking effort to stop the vehicle.
If either the front or rear hydraulic systems lose normal
capability, the remaining system will still function with
some loss of overall braking effectiveness. This will be
evident by increased pedal travel during application,
greater pedal force required to slow or stop, and activa-
tion of the BRAKE warning lamp and the ABS lamp (if
equipped) during brake use.
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Brake Noise
During normal operation of the brake system certain
noises may be present from time to time. Occasional
groanorsquealnoises may occur during normal
operation of the brake system which may not be indica-
tive of a problem. These noises may be heard at any time
the brakes are applied but may be more noticeable during
the first few brake applications in the morning. Moisture,
hot or cold temperature, dust, and or other debris may
also contribute to the noise condition. Repeated or con-
tinuous noises during braking may be an indication that
the brake linings are worn and in need of replacement.
Four-Wheel Anti-Lock Brake System
WARNING!
Anti-Lock Brake Systems contain sophisticated elec-
tronic equipment. It may be susceptible to interfer-
ence caused by improperly installed or high output
radio transmitting equipment. This interference can
cause possible loss of anti-lock braking capability.
Installation of such equipment should be performed
by qualified professionals.
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WARNING!
•Anti-lock system (ABS) cannot prevent the natu-
ral laws of physics from acting on the vehicle, nor
can it increase braking or steering efficiency be-
yond that afforded by the condition of the vehicle
brakes and tires or the traction afforded.
•The ABS cannot prevent accidents, including
those resulting from excessive speed in turns,
following another vehicle too closely, or hydro-
planing. Only a safe, attentive, and skillful driver
can prevent accidents.
•The capabilities of an ABS equipped vehicle must
never be exploited in a reckless or dangerous
manner which could jeopardize the user’s safety
or the safety of others.
This Anti-lock Brake System is designed to aid the driver
in maintaining vehicle control under adverse braking
conditions. The system operates with a separate com-
puter to modulate hydraulic pressure to prevent wheel
lockup and help avoid skidding on slippery surfaces.
The system’s pump motor runs during an ABS stop to
provide regulated hydraulic pressure. The pump motor
makes a low humming noise during operation. This is
normal.
When you are in a severe braking condition involving
use of the Anti-lock Brake System, you will experience
some pedal drop as the vehicle comes to a complete stop.
This is the result of the system reverting to the base brake
system and is normal.
Engagement of the Anti-lock Brake System may be
accompanied by a pulsing sensation. You may also hear a
clicking noise. These occurrences are normal, and indi-
cate that the system is functioning.
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ABS Warning Light
The Anti-lock Brake System includes an amber warning
light, located in the instrument cluster. When the light is
illuminated, the Anti-lock Brake System is not function-
ing. The system reverts to standard non-anti-lock brakes.
WARNING!
Pumping of the anti-lock brakes will diminish their
effectiveness and may lead to an accident. Pumping
makes the stopping distance longer. Just press firmly
on your brake pedal when you need to slow down or
stop.
POWER STEERING
Your power steering system will provide mechanical
steering capability if power assist is lost.
If for any reason the hydraulic pressure is interrupted, it
will still be possible to steer your vehicle. Under these
conditions you will experience a substantial increase in
steering effort.
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Tire Size
This is the minimum allowable tire size for your vehicle.
Replacement tires must be equal to the load capacity of
this tire size.
Rim Size
This is the rim size that is appropriate for the tire size
listed.
Inflation Pressure
This is the cold tire inflation pressure for your vehicle for
all loading conditions up to full GAWR.
Curb Weight
The curb weight of a vehicle is defined as the total weight
of the vehicle with all fluids, including vehicle fuel, at full
capacity conditions, and with no occupants or cargo
loaded into the vehicle. The front and rear curb weight
values are determined by weighing your vehicle on a
commercial scale before any occupants or cargo are
added.
Loading
The actual total weight and the weight of the front and
rear of your vehicle at the ground can best be determined
by weighing it when it is loaded and ready for operation.
The entire vehicle should first be weighed on a commer-
cial scale to insure that the GVWR has not been exceeded.
The weight on the front and rear of the vehicle should
then be determined separately to be sure that the load is
properly distributed over front and rear axle. Weighing
the vehicle may show that the GAWR of either the front
or rear axles has been exceeded but the total load is
within the specified GVWR. If so, weight must be shifted
from front to rear or rear to front as appropriate until the
specified weight limitations are met. Store the heavier
items down low and be sure that the weight is distributed
equally. Stow all loose items securely before driving.
Improper weight distributions can have an adverse effect
on the way your vehicle steers and handles and the way
the brakes operate.
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CAUTION!
•During the first 500 miles (805 km) your new
vehicle is driven, do not tow a trailer. Doing so
may damage your vehicle.
•When first towing a trailer, limit your speed to 50
mph (80 km/h) during the first 500 miles (805 km)
of towing.
Perform the maintenance listed in the “Maintenance
Schedules” section of this manual (Section 8). When
towing a trailer, never exceed the Gross Axle Weight
Rating (GAWR), or Gross Combined Vehicle Weight
(GCVW).
CAUTION!
When hauling cargo or towing a trailer, do not
overload your vehicle or trailer. Overloading can
cause a loss of control, poor performance or damage
to brakes, axle, engine, transmission, steering, sus-
pension, body structure or tires.
Consider the following items when computing the
weight on the rear axle:
•the tongue weight of the trailer
•the weight of any other type of cargo or equipment put
in or on your vehicle
•the weight of passenger’s and driver
NOTE:Remember that everything put into or on the
trailer adds to the load on your vehicle. Also, additional
factory-installed options, or dealer-installed options,
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must be considered as part of the total load on your
vehicle. Refer to the Certification label located at the
driver’s door for the Gross Vehicle Weight Rating.
WARNING!
Improper towing can lead to an injury accident.
Follow these guidelines to make your trailer towing
as safe as possible:
Axle Lubricant and Trailer Towing
2500/3500 Models
•
The Axles on 2500/3500 Modelsare trailer tow ready
andDO NOT REQUIREany special axle lubes or
additives.
Trailer Towing Recommendations
•
All trailer hitches should be professionally installed on
your vehicle.
•Safety chains must always be used between your
vehicle and trailer.
•Donotinterconnect the hydraulic brake system or
vacuum system of your vehicle with that of the trailer.
This could cause inadequate braking and possible
personal injury. An electrically–actuated electric trailer
brake controller is recommended.
•Trailer brakes are recommended for trailers over 1000
lbs (454 kg) and are required for trailers in excess of
2,000 lbs (907 kg)
•Use an approved wiring harness connector on the
trailer. Standard equipment on all RAM pickup mod-
els provides a 4-way trailer tow connector located
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