oil DODGE SPRINTER 2005 1.G User Guide
[x] Cancel search | Manufacturer: DODGE, Model Year: 2005, Model line: SPRINTER, Model: DODGE SPRINTER 2005 1.GPages: 288, PDF Size: 27.89 MB
Page 113 of 288
UNDERSTANDING YOUR INSTRUMENT PANEL 113
4
If the warning
is displayed in the multi-function indicator while the
engine is running, the engine oil level is above
maximum.
Siphon or drain off engine oil until the engine oil level
is between the lower and up per marks on the dipstick.
Check the engine oil level again.
must be displayed.
NOTE: If the oil level is correct and a fault warning is
still given, have the fault traced and rectified by an
authorized Sprinter Dealer.
Displaying Engine Oil Level with Engine OffIf the engine has reached normal operating
temperature, the engine oil level can be displayed on
the multi-function indicator for about 5 minutes after
the engine has been switched off.
The vehicle must be standing on a level surface when
the engine oil is being checked.
Turn the key to position 2 in the ignition lock and wait
about 10 seconds until the multi-function indicator
shows the : symbol.
CAUTION!
Do not operate the engine if the oil level is above
maximum. There is a danger of damage to the
engine or catalytic converter.
Symb
N00.00-2150-00Symb
N00.00-2151-00
Page 114 of 288
114 UNDERSTANDING YOUR INSTRUMENT PANELBriefly press button (1) twice within 1 second.
The following displays can then appear in the multi-
function indicator: It is not necessary to add
engine oil.
1 quart (about 1 liter) of
engine oil must be added.
1.5 quarts (about 1.4 liters)
of engine oil must be
added.
2 quarts (about 1.9 liters) of
engine oil must be added.
Excess engine oil must be
drained or siphoned off.
NOTE: Engine oil level display– "qt" in USA only.
– "l" in Canada only.
NOTE: If the engine oil level is correct and a warning
that the engine oil level is too high or too low is still
given, have the fault traced and rectified by an
authorized Sprinter Dealer.
If it is not possible to measure the engine oil level
correctly, the È symbol will flash in the multi-
function indicator – repeat the measurement after
waiting a short time.
If no engine oil level reading is shown again, the engine
oil level can still be checked with the dipstick.
Consult an authorized Sprinter Dealer to have the
system checked.
Symb
N00.00-2151-00
Symb
N00.00-2385-00
qt
Symb
N00.00-2386-00
qt
Symb
N00.00-2384-00
qt
CAUTION!
If the engine oil level is too high or too low the
engine can be damaged.
Add engine oil or siphon or drain off engine oil
until the engine oil level is between the lower and
upper marks on the dipstick. Only add engine oil
up to the upper mark-do not overfill.If the engine oil level is above maximum, there is a
danger of damage to the engine or catalytic converter.
Page 115 of 288
UNDERSTANDING YOUR INSTRUMENT PANEL 115
4
ENGINE OIL LEVEL INDICATOR IN INSTRUMENT
CLUSTER
(VEHICLES WITHOUT ASSYST MAINTENANCE
COMPUTER)If the : indicator lamp lights up when the engine is
running, the engine oil level has dropped to the
minimum mark. Check the engine oil level without
delay and add engine oil up to the upper mark on the
dipstick.
If there is no engine oil in the oil sump, a warning
buzzer will sound if the key is turned to position 2 in
the ignition lock or if the vehicle is being driven, and
the warning
will appear in the multi-function indicator. About 2
quarts (1.9 liters) of oil must be added.
Check the engine oil level without delay and add
engine oil to the upper mark on the dipstick.
NOTE: Engine oil level display– "qt" in USA only.
– "l" in Canada only.
Symb
N00.00-2384-00
qt
CAUTION!
If the : indicator lamp lights up, the warning
symbol in the multi-function indicator appears
and the warning buzzer sounds, the operating
safety of the engine is endangered (possibility of
engine damage).
Safely pull off the road and turn off the engine (do
not restart the engine). Determine the cause of the
problem. If there are no obvious signs of leakage,
add engine oil. The engine oil level must be
between the lower and upper marks on the
dipstick. Only add engine oil up to the upper
mark – do not overfill.
If the engine oil level is above maximum, there is
a danger of damage to the engine or catalytic
converter.
Page 141 of 288
STARTING AND OPERATING 141
5
POWER ASSISTANCE STARTING THE ENGINE
Battery charge warning lamp (1)
Engine oil level indicator lamp (2)
Preheater indicator lamp (3)
WARNING!
When the engine is not running, there is no power
assistance for the brake and steering system. In
this case, it is important to keep in mind that a
considerably higher degree of effort is necessary
to brake and steer the vehicle.
Page 142 of 288
142 STARTING AND OPERATING1. Apply the parking brake.
2. Automatic transmission, shift selector lever to "P" or "N" position, refer to "Automatic Transmission".
3. Do not depress the accelerator pedal.
4. Turn the key to position 2 in the ignition lock. The preheater indicator lamp q lights up.5. Turn the key clockwise to the stop as soon as the
preheater indicator lamp
q
goes out.
If the engine is at its normal operating temperature,
the preheater indicator lamp will only light up briefly.
Release the key as soon as the engine is running.
NOTE: The key must be returned to position 0 in the
ignition lock before repeating the starting procedure.
If the display Á lights up alternately with î in
the multi-function display, there is an immobilizer
malfunction or the key used has not been
programmed.
The : engine oil level warning lamp and the #
battery charge warning lamp must go out after the
engine is started.
If either lamp remains on, stop the engine at once and
have the cause traced and repaired by an authorized
Sprinter Dealer.
During the trip, check the displays and the warning/
indicator lamps in the instrument cluster at regular
intervals.Maximum Engine SpeedThe maximum engine speed for all vehicles is
4,200 rpm.
Page 174 of 288
174 STARTING AND OPERATING
WARNING!
In order to avoid losing a wheel and in order to re-
duce the risk of fatal or serious injuries or vehicle
damage, please follow these safety instructions:
Always replace wheel bolts that are damaged or rusted.
Never apply oil or grease to wheel bolts.
If a wheel hub thread is damaged, you must not
drive the vehicle. Consult a qualified specialist
workshop.
Be sure to use correct mounting bolts. Check tightness of wheel bolts or nuts regularly and
retighten with a torque wrench, if necessary.
Tighten wheel bolts or nuts in a cross-pattern
sequence.
After changing a wheel, the wheel bolts or nuts must be tightened once the vehicle has been
driven for about 30 miles (50 km).
If new or repainted wheels are fitted, the wheel
bolts or nuts must be retightened again after about
600 to 3,000 miles (about 1,000 to 5,000 km).
WARNING!
Sprinter tire valves are tested and approved under
rough operating conditions. The installation of
additional hub caps or other wheel simulators
could cause damage to the tire valve and lead to a
loss of tire pressure at the valve stem.
Do not install any of these parts on your Sprinter
vehicle. To help ensure safe and reliable
operation of your Sprinter vehicle, only use parts
and accessories tested and approved by the
vehicle manufacturer for your Sprinter vehicle.
Page 179 of 288
STARTING AND OPERATING 179
5
SNOW CHAINSInstall snow chains on rear wheels only. Install snow
chains on exterior wheel in vehicles with double tires.
Comply with the manufacturer’s installation
instructions.
NOTE: Vehicles with snow chains installed are only to
be driven on a snow-covered surface. The snow chains
must be removed on road surfaces free of snow.FUEL REQUIREMENTSUse only commercially available vehicular diesel fuels
No. 2 or No. 1 (ASTM D 975 No. 2-D or No. 1-D).
NOTE: Because of its better quality the manufacturer
recommends the use of commercially available
vehicular diesel fuel No. 2.
For information on cold weather operation, contact
your authorized Sprinter Dealer. If diesel fuels are used with a sulphur content
exceeding 0.5 % by weight, engine oil change intervals
must be shortened. Please contact your Sprinter Dealer
to obtain the necessary information.
Refueling from drums or canisters may lead to the fuel
becoming contaminated. This in turn can cause faults
in the fuel system. Always f
ilter the fuel before adding
it to the vehicle’s tank.
WARNING!
Marine diesel fuel, Bio diesel fuel, heating oil or
the like must not be used.
Do not blend diesel fuel with marine diesel fuel,
Bio diesel fuel or heating oil.
The use of such non-approved fuels or blending
diesel fuel may result in malfunction or cause
engine damage. Damage or malfunctions
resulting from poor fuel quality or from blending
specific fuel additives are not covered by the
Sprinter Warranty.
Page 199 of 288
WHAT TO DO IN EMERGENCIES 199
6
Procedure:
1. Park the vehicle on a firm, level, non-slippery surface.
2. Switch on the hazard warning flasher switch, apply the parking brake, and place the transmission
selector in "P".
3. Everyone must leave the vehicle before you jack it up.
4. Everyone must leave the danger zone, before jacking the vehicle. 5. The vehicle must be safeguarded in accordance
with legal regulations (such as using a warning
triangle).
6. Prevent vehicle from rolling away by blocking wheels with wheel chocks (not supplied with
vehicle) or sizable wood block or stone.
On a level road, place one chock in front of and one
behind the wheel that is diagonally opposite to the
wheel being changed.
When changing a wheel on mild uphill or downhill
grades, place chocks on the downhill side blocking
both wheels of the other axle.
Do not jack the vehicle up more than 1.2 in (30
mm) between the tire and the surface. Otherwise,
the vehicle may tip over and may cause serious
injury or death to you or others.
Precautions when changing a wheel:
For the torque, refer to
"Installing a wheel ";
Do not damage, grease or oil wheel bolts or their
threads.
WARNING!
Do not change wheels on either steep uphill or
downhill grades. The vehicle may begin to move
and fall from the jack which could cause personal
injury and property damage.
Page 207 of 288
WHAT TO DO IN EMERGENCIES 207
6
NOTE: The optional light alloy wheels are supplied
with 5 short wheel lug bolts enclosed for the steel spare
wheel in the vehicle tool kit.
Before fitting the spare wheel, clean rust and dirt off the contact surfaces of the wheel and the wheel hub,
and from the wheel bolts.
Note the specified wheel and tire size, tire load capacity and speed code.
Do not change the tire’s direction of rotation.
Do not damage, grease or oil wheel bolts or their threads.
WARNING!
Different wheel bolts are required for pressed
steel and light-alloy wheels.
Incorrect wheel lug bolts for the wheels could
work loose, thereby causing you to lose control of
the vehicle. This could cause an accident resulting
in severe personal injuries and and property
damage.
WARNING!
Incorrect mounting bolts or improperly tightened
mounting bolts can cause the wheel to come off.
To avoid the risk of serious or fatal injuries or ve-
hicle damage, please bear the following points in
mind:• Always replace wheel bolts that are damaged or
rusted.• Never apply oil or grease to wheel bolts• If a wheel hub thread is damaged, you must not
drive the vehicle. Consult a qualified specialist
workshop.
Page 213 of 288
MAINTAINING YOUR VEHICLE
7
CONTENTS
Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . 215
Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . 217
Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 217Disposal of Service Products . . . . . . . . . . . . . . 218
Emission Related Component Warranty
Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Regular Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218Windshield Washer System Fluid Reservoir . 219Air Filter Restriction Indicator (Optional) . . . 219Engine Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . 221Ribbed V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 222Hydraulic Brake System, Clutch
Mechanism Fluid Level . . . . . . . . . . . . . . . . . . . 222Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223Engine Cooling System . . . . . . . . . . . . . . . . . . . 223
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . 223Checking Coolant Level . . . . . . . . . . . . . . . . . . 224
Winter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227Disconnecting the Battery . . . . . . . . . . . . . . . . . 227Reconnecting the Battery . . . . . . . . . . . . . . . . . . 228Charging the Battery . . . . . . . . . . . . . . . . . . . . . 228
Replacing Wiper Blades . . . . . . . . . . . . . . . . . . . . . 230Appearance Care and Corrosion Protection . 231Power Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . 232Automatic Car Wash . . . . . . . . . . . . . . . . . . . . . 233Tar Stains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233Paintwork, Painted Body Components . . . . . . 233Engine Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 233Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . 234Ornamental Moldings . . . . . . . . . . . . . . . . . . . . 234