service DODGE VIPER 2005 ZB / 2.G User Guide

Improper alignment will not cause vehicle vibration.
Vibration may be a result of tire and wheel out-of-
balance. Proper balancing will reduce vibration and
avoid tire cupping and spotty wear.
Low Tire Pressure (LTP) System
Low Tire Indicator
The Low Tire indicator in the Liquid Crystal Display
(LCD) of the instrument cluster will flash slowly and a
single chime will sound to warn if tire pressure falls
below 20 psi (138 kpa). The indicator will flash more
rapidly and a continuous tone will sound to warn if tire
pressure falls below 14 psi (97 kpa). Seek repair as soon as
possible.
If the indicator stays on and one chime will sound, a
system failure has occurred. See your dealer for service.
Although the tires are designed with a“run flat”feature
that allows the vehicle to be driven about 50 miles (80km) at 55 m.p.h. (88 kph), immediate service should be
obtained if the Low Tire indicator is activated.
WARNING!
Do not exceed 55 m.p.h. (88 k.p.h.) if the LOW Tire
indicator in the instrument cluster is illuminated.
Vehicle handling and braking may be reduced. You
could have an accident and be severely or fatally
injured.
NOTE:The“run flat”feature eliminates the need for a
spare tire and jack. This vehicle is not equipped with
either a spare tire or jack.
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FUEL REQUIREMENTS
Your vehicle is designed to meet all emis-
sion regulations and provide excellent fuel
economy when using high quality pre-
mium unleaded gasoline having an octane
rating of 91 or higher.
Spark Knock
Light spark knock at low engine speeds is not harmful to
your engine. However, continued heavy spark knock at
high speeds can cause damage and immediate service is
required.
Poor quality gasoline can cause problems such as hard
starting, stalling and hesitations. If you experience these
symptoms, try another brand of“regular”gasoline be-
fore considering service for the vehicle.
Over 40 automobile manufacturers around the world
have issued and endorsed consistent gasoline specifica-
tions (the World Wide Fuel Charter, WWFC) to definefuel properties necessary to deliver enhanced emissions,
engine performance, and durability for your vehicle. The
manufacturer recommends the use of gasolines that meet
the WWFC specifications if they are available.
Reformulated Gasoline
Many areas of the country require the use of cleaner
burning fuel referred to as Reformulated Gasoline.
Reformulated gasolines contain oxygenates, and are spe-
cially blended to reduce vehicle emissions and improve
air quality.
The manufacturer strongly supports the use of reformu-
lated gasolines. Properly blended reformulated gasolines
will provide excellent performance and durability of
engine and fuel system components.
142 STARTING AND OPERATING

Materials Added to Fuel
All gasoline sold in the United States and Canada is
required to contain effective detergent additives. The use
of additional detergents or other additives is not needed
under normal conditions.
Fuel System Cautions
CAUTION!
Follow these guidelines to maintain your vehicle’s
performance:
•The use of leaded gas is prohibited by Federal law.
Using leaded gasoline can impair engine performance,
or damage the emission control system.
•An out-of-tune engine, or certain fuel or ignition
malfunctions, can cause the catalytic converter to
overheat. If you notice a pungent burning odor orsome light smoke, your engine may be out-of-tune or
malfunctioning and may require immediate service.
Contact your dealer for service assistance.
•The use of fuel additives which are now being sold as
octane enhancers are not recommended. Most of these
products contain high concentrations of methanol.
Fuel system damage or vehicle performance problems
resulting from the use of such fuels or additives are not
the responsibility of the manufacturer.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
144 STARTING AND OPERATING

HAZARD WARNING FLASHER
The flasher switch is on the top of the steering
column, just behind the steering wheel. Depress
the flasher button and all front and rear directional
signals will flash. Depress the flasher button again to turn
the flashers off.Do not use this emergency warning system when the
vehicle is in motion. Use it when your vehicle is disabled
and is creating a safety hazard for other motorists.
If it is necessary to leave the vehicle to go for service, the
flasher system will continue to operate with the ignition
key removed.
NOTE:With extended use, the flasher may run down
your battery.
IF YOUR ENGINE OVERHEATS
In any of the following situations, you can reduce the
potential for overheating by taking the appropriate ac-
tion.
•On the highways—Slow down and use the highest
gear possible.
•In city traffic—While stopped, put the transmission
in neutral, but do not increase engine idle speed.
Hazard Flasher Switch
148 WHAT TO DO IN EMERGENCIES

•In city traffic—While moving, shift into the highest
gear possible to reduce engine RPM.
NOTE:There are steps that you can take to slow down
an impending overheat condition. If your air conditioner
is on, turn it off. The air conditioning system adds heat to
the cooling system and turning off the A/C removes this
heat. You can also turn the Temperature control to
maximum heat, the Mode control to floor, and the fan
control to High. This allows the heater core to act as a
supplement to the radiator and aids in removing heat
from the cooling system.WARNING!
A hot cooling system is dangerous. You or others
could be badly burned by steam or boiling coolant.
If your temperature gauge pointer is in the red area,
turn off the engine immediately. You may want to
call a service center for service. If you decide to look
under the hood yourself, see Section 7 of this
manual. Follow the warnings under the Radiator
Cap paragraph.
WHAT TO DO IN EMERGENCIES 149
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MAINTAINING YOUR VEHICLE
CONTENTS

8.3L Engine Compartment................160

Onboard Diagnostic System (OBD II).........161

Emissions Inspection And Maintenance
Programs............................162

Replacement Parts......................163

Dealer Service.........................163

Maintenance Procedures..................164
▫Engine Oil..........................164
▫Drive Belts—Check Condition And Tension . . 168▫Spark Plugs.........................168
▫Catalytic Converter....................168
▫Ignition Wiring System And Ignition Timing . . 170
▫Crankcase Emission Control System........171
▫Air Cleaner Filter.....................171
▫Maintenance-Free Battery................171
▫Battery Save Feature...................174
▫Air Conditioner......................176
▫Power Steering (Pump And Reservoir)......178
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▫Body Lubrication.....................179
▫Front And Rear Suspension Ball Joints......179
▫Steering Linkage......................180
▫Body Mechanism Lubrication.............180
▫Windshield Washers...................182
▫Exhaust System......................182
▫Cooling System.......................183
▫Hoses And Vacuum/Vapor Harnesses.......188
▫Brake System........................188
▫Brake, Power Steering, And Fuel System
Hoses.............................189
▫Brake And Clutch Fluid.................190
▫Master Cylinder......................191▫Hydraulic Clutch.....................192
▫Transmission........................193
▫Rear Axle...........................193
▫Wheel Bearings.......................194
▫Appearance Care.....................194

Fuses—Power Distribution Center..........197

Vehicle Storage........................202

Replacement Bulbs......................204
▫Interior Light Bulbs....................204
▫Exterior Light Bulbs...................205

Exterior Light Bulb Service................205
▫Headlight, Parking, Front Park, Turn Signal, Front
Sidemarker And Front Fog Light Removal....205
158 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM (OBD II)
To meet new government regulations and promote
cleaner air, your vehicle is equipped with a sophisticated
onboard diagnostic system called OBD II. This system
monitors the performance of the emissions and engine
control systems. When these systems are operating prop-
erly, your vehicle will provide excellent performance and
fuel economy, as well as engine emissions well within
current government regulations.
If any of these systems require service, the OBD II system
will turn on the Malfunction Indicator Light. It will also
store diagnostic codes and other information to assist
your service technician in making repairs. Although your
vehicle will usually be driveable and not need towing,
see your dealer for service as soon as possible.CAUTION!
Prolonged driving with the light on could cause
further damage to the emission control system. It
could also affect fuel economy and driveability. The
vehicle must be serviced before any state emissions
tests can be performed.
If the light is flashing, severe catalytic converter damage
and power loss will soon occur. Immediate service is
required.
If the gas cap is not tightened properly, the light may
come on. Be sure the gas cap is tightened every time you
add fuel.
MAINTAINING YOUR VEHICLE 161
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EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.
For states which have an I/M (Inspection and
Maintenance) requirement, this check verifies the
following: the MIL (Malfunction Indicator Lamp)
is functioning and is not on when the engine is running,
and that the OBD (On Board Diagnostic) system is ready
for testing.
Normally, the OBD system will be ready. The OBD
system maynotbe ready if your vehicle was recently
serviced, if you recently had a dead battery, or a battery
replacement. If the OBD system should be determined
not ready for the I/M test, your vehicle may fail the test.Your vehicle has a simple ignition key actuated test
which you can use prior to going to the test station. To
check if your vehicle’s OBD system is ready, you must do
the following:
1. Insert your ignition key into the ignition switch.
2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn your key to the ON position, you
will see your MIL symbol come on as part of a normal
bulb check.
5. Approximately 15 seconds later, one of two things will
happen:
a. The MIL will flash for about 10 seconds and then
return to being fully illuminated until you turn off the
162 MAINTAINING YOUR VEHICLE

ignition key or start the engine. This means that your
vehicle’s OBD system isnot readyand you shouldnot
proceed to the I/M station.
b. The MIL will not flash at all and will remain fully
illuminated until you turn off the ignition key or start
the engine. This means that your vehicle’s OBD system
isreadyand you can proceed to the I/M station.
If your OBD system isnot ready,you should see your
authorized dealer or repair facility. If your vehicle was
recently serviced or had a battery failure or replacement,
you may need to do nothing more than drive your
vehicle as you normally would in order for your OBD
system to update. A recheck with the above test routine
may then indicate that the system is now ready.
Regardless of whether your vehicle’s OBD system is
ready or not ready, if the MIL symbol is illuminated
during normal vehicle operation, you should have yourvehicle serviced before going to the I/M station. The I/M
station can fail your vehicle because the MIL symbol is on
with the engine running.
REPLACEMENT PARTS
Use of genuine Moparparts for normal/scheduled
maintenance and repairs is highly recommended to in-
sure the designed performance. Damage or failures
caused by the use of non-Moparparts for maintenance
and repairs will not be covered by the manufacturer’s
warranty.
DEALER SERVICE
Your dealer has the qualified service personnel, special
tools and equipment to perform all service operations in
an expert manner. Service Manuals are available which
include detailed service information for your vehicle.
Refer to these manuals before attempting any procedure
yourself.
MAINTAINING YOUR VEHICLE 163
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