maintenance FIAT 500E 2016 2.G User Guide

CAUTION!(Continued)
•Do not drive for prolonged period on dry pave-
ment.
• Observe the tire chain manufacturer ’s instructions
on the method of installation, operating speed, and
conditions for use. Always use the lower suggested
operating speed of the chain manufacturer if dif-
ferent from the speed recommended by the manu-
facture.
• Do not use traction devices on a compact spare tire.
TIRE ROTATION RECOMMENDATIONS
The tires on the front and rear of your vehicle operate at
different loads and perform different steering, driving,
and braking functions. For these reasons, they wear at
unequal rates. These effects can be reduced by timely rotation of tires.
The benefits of rotation are especially worthwhile with
aggressive tread designs such as those on all season type
tires. Rotation will increase tread life, help to maintain
mud, snow and wet traction levels, and contribute to a
smooth, quiet ride.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals. The reasons for any rapid or
unusual wear should be corrected prior to rotation being
performed.
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STARTING AND OPERATING 253

CAUTION!
•The TPMS has been optimized for the original
equipment tires and wheels. TPMS pressures and
warnings have been established for the tire size
equipped on your vehicle. Undesirable system op-
eration or sensor damage may result when using
replacement equipment that is not of the same size,
type, and/or style. Aftermarket wheels can cause
sensor damage. Using aftermarket tire sealants may
cause the Tire Pressure Monitoring System (TPMS)
sensor to become inoperable. After using an after-
market tire sealant it is recommended that you take
your vehicle to an authorized dealership to have
your sensor function checked.
• After inspecting or adjusting the tire pressure,
always reinstall the valve stem cap. This will
prevent moisture and dirt from entering the valve
(Continued)
CAUTION! (Continued)
stem, which could damage the Tire Pressure Moni-
toring Sensor.
NOTE:
• The TPMS is not intended to replace normal tire care
and maintenance, or to provide warning of a tire
failure or condition.
• The TPMS should not be used as a tire pressure gauge
while adjusting your tire pressure.
• Driving on a significantly under-inflated tire causes
the tire to overheat and can lead to tire failure.
• Under-inflation also reduces the high voltage battery
range and tire tread life, and may affect the vehicle’s
handling and stopping ability.
256 STARTING AND OPERATING

CAUTION!
Towing this vehicle in violation of the above require-
ments can cause severe transmission damage. Dam-
age from improper towing is not covered under the
New Vehicle Limited Warranty.
EXTENDING YOUR DRIVING RANGE PER
CHARGE
The drive system and cabin temperature management
features use the most energy from the high voltage
battery. Reducing energy draw from these features are
the easiest and most effective way to extend driving
range.
The 500e uses high voltage components to heat and cool
the cabin, so when using automatic climate control, con-
sider setting temperatures a few degrees higher or lower
during hot and cold days. If your 500e has been soaking inhot or cold temperatures for an extended period, it is
recommended that the car be preconditioned using the
Uconnect Access smartphone app while still plugged into a
charging source. This will allow 500e to use external power
to establish a comfortable cabin temperature before the
drive and allow the battery to maintain the temperature at
significantly lower energy levels.
Additional tips:
•
Keep tires properly inflated
• When practical, choose surface streets over the high-
way, and work to maintain a steady speed
• Avoid carrying nonessential cargo
• Be mindful of adding external accessories that may
increase aerodynamic drag
• Perform all scheduled maintenance at recommended
intervals
262 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE
CONTENTS
UNDERHOOD COMPARTMENT ...........289
 ONBOARD DIAGNOSTIC SYSTEM (OBD II)
CYBERSECURITY ..................... .290
 REPLACEMENT PARTS ..................290
 DEALER SERVICE ..................... .291
 MAINTENANCE PROCEDURES ...........291
▫ Power Electronics And Battery Thermal
Management Systems ...................293
▫ Power Electronics And Battery Thermal
Management Systems — Coolant Level
Check ............................. .293▫
Power Electronics And Battery Thermal
Management Systems — Cooling Pressure
Caps .............................. .295
▫ Selection Of Coolant ...................295
▫ Adding Coolant ...................... .296
▫ Power Electronics And Battery Thermal
Management Systems — Drain, Flush And
Refill ............................. .297
▫ Disposal Of Used Power Electronics And Battery
Thermal Management Systems Coolant ......298
▫ Points To Remember ...................298
7

▫Maintenance-Free Battery 12 Volt ..........299
▫ Air Conditioner Maintenance .............300
▫ Body Lubrication .....................301
▫ Wiper Blades ....................... .301
▫ Adding Washer Fluid ..................304
▫ Brake System ....................... .304
▫ Appearance Care And Protection From
Corrosion .......................... .306
 FUSES ............................. .313
▫ Interior Fuses ....................... .314
▫ Power Distribution Center #1 .............318
▫ Power Distribution Center (PDC) #2 ........321
 VEHICLE STORAGE .....................323 
REPLACEMENT BULBS .................323
 BULB REPLACEMENT ..................325
▫ Headlamps Low Beam And High Beam ......325
▫ Front Turn Signal, Parking And Daytime Running
Lamps ............................ .325
▫ Front Fog Lamps ..................... .326
▫ Front/Rear Side Marker Lamps ............326
▫ Rear Tail, Stop, Backup And Turn Signal
Lamps ............................ .327
▫ Center High Mounted Stop Lamp (CHMSL) . . .327
 FLUID CAPACITIES ....................328
 FLUIDS, LUBES, AND GENUINE PARTS .....328
288 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM (OBD II)
CYBERSECURITY
Your vehicle is required to have an Onboard Diagnostic
system (OBD II) and a connection port to allow access to
information related to the performance of your emissions
controls. Authorized service technicians may need to
access this information to assist with the diagnosis and
service of your vehicle and emissions system.
WARNING!
•ONLY an authorized service technician should con-
nect equipment to the OBD II connection port in
order to diagnose or service your vehicle.
• If unauthorized equipment is connected to the
OBD II connection port, such as a driver-behavior
tracking device, it may:
(Continued)
WARNING! (Continued)
•Be possible that vehicle systems, including
safety related systems, could be impaired or a
loss of vehicle control could occur that may result
in an accident involving serious injury or death.
• Access, or allow others to access, information
stored in your vehicle systems, including per-
sonal information.
For further information, refer to “Cybersecurity” in the
“Understanding Your Instrument Panel” section.
REPLACEMENT PARTS
Use of genuine parts for normal/scheduled maintenance
and repairs is highly recommended to ensure the de-
signed performance. Damage or failures caused by the
use of parts which are not quality-equivalent to genuine
parts for maintenance and repairs will not be covered by
the manufacturer ’s warranty.
290 MAINTAINING YOUR VEHICLE

DEALER SERVICE
Your authorized dealer has the qualified service person-
nel, special tools, and equipment to perform all service
operations in an expert manner. Service Manuals are
available which include detailed service information for
your vehicle. Refer to these Service Manuals before
attempting any procedure yourself.
NOTE:Intentional tampering with emissions control
systems may void your warranty and could result in civil
penalties being assessed against you.
WARNING!
You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
WARNING! (Continued)
service job, take your vehicle to a competent me-
chanic.
MAINTENANCE PROCEDURES
WARNING!
Your vehicle has both a high voltage DC and AC
system as well as a 12 Volt system. DC and AC high
voltage are both extremely dangerous and can cause
severe burns, electric shock, serious injury or even
death. In order to avoid personal injuries:
•DO NOT TOUCH THE HIGH VOLTAGE CABLES
(ORANGE COLORED) AND/OR THE CONNEC-
TORS.
• Follow all Caution and Warning labels attached to
the High Voltage components.
(Continued)
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MAINTAINING YOUR VEHICLE 291

WARNING!(Continued)
•Do not remove or replace any of the 500e System
components. All replacement or repairs of 500e
System components should be performed by a
factory-trained technician at an authorized dealer.
The pages that follow contain the requiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components which
may require servicing or replacement in the future.
CAUTION!
• Failure to properly maintain your vehicle or per-
form repairs and service when necessary could
(Continued)
CAUTION! (Continued)
result in more costly repairs, damage to other
components or negatively impact vehicle perfor-
mance. Immediately have potential malfunctions
examined by an authorized dealer or qualified
repair center.
• Your vehicle has been built with improved fluids
that protect the performance and durability of your
vehicle and also allow extended maintenance inter-
vals. Do not use chemical flushes in these compo-
nents as the chemicals can damage them. Such
damage is not covered by the New Vehicle Limited
Warranty. If a flush is needed because of compo-
nent malfunction, use only the specified fluid for
the flushing procedure.
292 MAINTAINING YOUR VEHICLE

CAUTION!
•Mixing of coolant (antifreeze) other than specified
Organic Additive Technology (OAT) coolant (anti-
freeze), may result in cooling system damage and
may decrease corrosion protection. Organic Addi-
tive Technology (OAT) coolant is different and
should not be mixed with Hybrid Organic Additive
Technology (HOAT) coolant (antifreeze). If a non-
OAT coolant (antifreeze) is introduced into the
cooling system in an emergency, it should be re-
placed with the specified coolant (antifreeze) as
soon as possible.
• Do not use water alone or alcohol-based coolant
(antifreeze) products. Do not use additional rust
inhibitors or antirust products, as they may not be
compatible with the radiator coolant and may plug
the radiator.
(Continued)
CAUTION! (Continued)
•This vehicle has not been designed for use with
propylene glycol-based coolant (antifreeze). Use of
propylene glycol-based coolant (antifreeze) is not
recommended.
Adding Coolant
Your vehicle has been built with cooling systems that
allow extended maintenance intervals. This coolant (an-
tifreeze) can be used up to ten years or 150,000 miles
(240,000 km) before replacement. To prevent reducing
this extended maintenance period, it is important that
you use the same coolant (antifreeze) throughout the life
of your vehicle.
Please review these recommendations for using Organic
Additive Technology (OAT) coolant (antifreeze).
296 MAINTAINING YOUR VEHICLE

When adding coolant (antifreeze):
•The manufacturer recommends using MOPAR
Antifreeze/Coolant 10 Year/150,000 Mile Formula
OAT (Organic Additive Technology).
• Mix a minimum solution of 50% OAT coolant (anti-
freeze) and distilled water. Use higher concentrations
(not to exceed 70%) if temperatures below -34ºF (-37ºC)
are anticipated.
• Use only high purity water such as distilled or deion-
ized water when mixing the water and coolant (anti-
freeze) solution. The use of lower quality water will
reduce the amount of corrosion protection in the
cooling systems.
Please note that it is the owners responsibility to maintain
the proper level of protection against freezing according
to the temperatures occurring in the area where the
vehicle is operated. NOTE:
Mixing coolant (antifreeze) types will decrease
the life of the Power Electronics and Battery Thermal
Management Systems coolant (antifreeze) and will re-
quire more frequent coolant (antifreeze) changes.
Power Electronics And Battery Thermal
Management Systems — Drain, Flush And Refill
Refer to “Maintenance Schedules” for the proper main-
tenance intervals.
If the coolant (antifreeze) is dirty or contains a consider-
able amount of sediment, clean and flush with a reliable
cooling system cleaner. Follow with a thorough rinsing to
remove all deposits and chemicals. Properly dispose of
old coolant (antifreeze) solution.
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MAINTAINING YOUR VEHICLE 297