air filter FIAT DUCATO BASE CAMPER 2018 Owner handbook (in English)

KNOWING THE INSTRUMENT PANEL
This section of the booklet gives you all
the information you need to
understand, interpret and use the
instrument panel correctly.CONTROL PANEL AND
ON-BOARD INSTRUMENTS ........... 52
DISPLAY ........................................ 56
TRIP COMPUTER ........................... 58
WARNING LIGHTS AND
MESSAGES .................................... 60
-LOW BRAKE FLUID/HANDBRAKE
ENGAGED........................................... 60
-EBD FAILURE .................................... 61
-AIR BAG FAILURE .............................. 61
-SEAT BELTS REMINDER.................... 62
-ENGINE COOLANT TEMPERATURE
TOO HIGH........................................... 63
-LOW BATTERY CHARGE ................... 63
-LOW ENGINE OIL PRESSURE ........... 64
-ENGINE OIL DETERIORATED ............ 64
-INCOMPLETE DOOR/LOAD
COMPARTMENT CLOSURE................ 65
-POWER STEERING FAILURE ............. 65
-SELF-LEVELLING SUSPENSION
FAILURE .............................................. 65
-INJECTION/EOBD SYSTEM
FAILURE .............................................. 67
-UREA INJECTION SYSTEM FAILURE. 68
-ABS FAILURE..................................... 68
-FUEL RESERVE ................................. 68
-GLOW PLUG PREHEATING / GLOW
PLUG PREHEATING FAILURE ............. 69
-LOW DIESEL EMISSIONS ADDITIVE
(UREA) LEVEL WARNING .................... 69
-VEHICLE PROTECTION SYSTEM
FAILURE - FIAT CODE ......................... 70
-REAR FOG LIGHTS............................ 70
-GENERAL FAILURE INDICATION ....... 71
-DPF (PARTICULATE FILTER)
CLEANING UNDERWAY ...................... 72
-BRAKE PAD WEAR ............................ 72
-DRIVING ADVISOR ............................ 73-TPMS SYSTEM .................................. 74
-DIPPED BEAM HEADLIGHTS ............ 75
-FOLLOW ME HOME .......................... 75
-LEFT DIRECTION INDICATOR ............ 75
-RIGHT DIRECTION INDICATOR ......... 75
-FOG LIGHTS ...................................... 75
-CRUISE CONTROL ............................ 76
-SPEED LIMITER ................................. 76
-AUTOMATIC MAIN BEAM
HEADLIGHTS ...................................... 76
-MAIN BEAM HEADLIGHTS ................ 76
-"UP" FUNCTION ................................ 77
-EXTERIOR LIGHTS FAILURE .............. 78
-LOW ENGINE OIL PRESSURE
WARNING LIGHT FAILURE ................. 78
-BRAKE LIGHT FAILURE ..................... 78
-MAIN BEAM AUTOMATISM FAULT .... 78
-POSSIBLE ICE ON ROAD .................. 79
-SPEED LIMIT EXCEEDED .................. 79
-SCHEDULED SERVICING .................. 79
-FUEL CUT-OFF DEVICE INERTIA
SWITCH TRIPPED ............................... 80
-COMFORT-MATIC SYSTEM FAILURE
INDICATION ........................................ 80
-PARKING SENSOR FAILURE ............. 80
-DRIVING ADVISOR SYSTEM
FAILURE .............................................. 80
-TRAFFIC SIGN RECOGNITION
FAILURE .............................................. 80
-LIMITED RANGE ................................ 80
-START&STOP SYSTEM
ACTIVATION/DEACTIVATION............... 81
-START&STOP FAILURE ..................... 81
-LOW DIESEL EMISSIONS ADDITIVE
(UREA) LEVEL WARNING .................... 82
-WATER IN DIESEL FILTER (Diesel
versions) .............................................. 82
51

What it means What to do
amberGENERAL FAILURE INDICATION
(Versions with multifunction display)
The warning light turns on in the following
circumstances:
If the fuel inertia cut-off switch is activated
Light failure (rear fog lamps, direction indicators,
brake lights, number plate lights, side lights, daytime
running lights, main beam automatism, trailer direction
indicators, trailer side lights)The failure relating to these lights could be: one or
more blown bulbs, a blown protection fuse or a break
in the electrical connection.
Airbag warning light failure (generic failure warning
light flashing)In this case, the warning light may not indicate
problems with the restraint systems. Before
continuing, contact a Fiat Dealership to have the
system checked immediately.
Rain sensor failure
Diesel filter sensor failure
Trailer connection failure
Audio system failure
Engine oil pressure sensor failure
Parking sensor failure
Water in diesel fuel filterContact a Fiat Dealership as soon as possible to have
the fault fixed.
FOR VERSIONS WITH A MULTIFUNCTION DISPLAY,
THE WARNING LIGHT ALSO TURNS ON IN THE
FOLLOWING CIRCUMSTANCES:
Engine oil level sensor failure
Insufficient engine oil level
71

Fuel storage - Diesel Fuel
133)
In case of the storage of massive
amounts of fuel, good maintenance is
essential. The fuel contaminated with
water favours the proliferation of
"microbes". These microbes create a
"slime" that can clog the filter system
and fuel pipes. Remove water from the
supply tank and regularly replace the
filter pipe.
NOTE When a diesel engine runs out of
fuel, air is blown through the fuel
system.
AdBlue storage (UREA)
AdBlue (UREA) is considered a very
stable product with a long shelf life. If is
stored at temperatures between -12
°C and 32 °C, it can be stored at least
for a year.
Since UREA can freeze at temperatures
at or below -11 °C, the system was
designed to operate also in these cold
environments, thanks to an automatic
heating system which operates when
the engine is started.NOTE When you need to keep the
AdBlue (UREA), it is important to know
that:any container or part that comes in
contact with the UREA must be compatible
with it (plastic or stainless steel). Materials
such as copper, brass, aluminium, iron
or stainless steel is not as susceptible to
corrosion by UREA are to be avoided;
if UREA is spilled from a container,
completely clean the area.
METHANE ENGINES
(NATURAL POWER)
METHANE GAS FILLER
The methane filler is located near the
petrol filler.
To access the filler, unscrew the cap A
fig. 139.The profile of the filler is of the universal
type, compatible with Italian and NGV1
standards.
In some European countries adapters
are considered ILLEGAL (e.g. in
Germany).
For service stations with cubic metre
(m3) nozzles (pressure differential),
to measure the residual pressure in the
cylinder, the non-return valves must
be released by delivering a small
amount of methane.
The other plates (provided with the
vehicle documentation) contain the date
for the first inspection of the cylinders.
36) 37)
Fuel - Vehicle
compatibility
identification - Graphic
symbol for informing
consumers in
accordance with
EN16942
The symbols shown below aid
recognising the correct fuel type to be
used on your vehicle. Before
proceeding with refuelling, check the
symbols inside the fuel filler flap (where
provided) and compare them with the
symbols shown on the fuel pump
(where provided).
139F0N0436
136
STARTING AND DRIVING

Symbols for petrol/methane bi-fuel
cars
E5: Unleaded petrol containing up to
2.7% (m/m) oxygen and with maximum
5.0% (V/V) ethanol compliant with
EN228
E10: Unleaded petrol containing up to
3.7% (m/m) oxygen and with maximum
10.0% (V/V) ethanol compliant with
EN228
CNG: Automotive methane and
bio-methane compliant withEN16723
Symbols for diesel powered cars
B7: Diesel containing up to 7% (V/V) of
FAME (Fatty Acid Methyl Esters)
compliant with theEN590specification
B10: Diesel containing up to 10%
(V/V) of FAME (Fatty Acid Methyl Esters)
compliant with theEN16734
specification
WARNING
129)Do not approach naked flames or lit
cigarettes to the fuel tank filler: fire risk.
Keep your face away from the fuel filler to
prevent breathing in harmful vapours.
130)To avoid fuel spillage and the
exceeding of the maximum level, avoid
topping up after filling the tank.
131)Any fuel pumping in portable
containers located on a floor can cause a
fire. Danger of burns. Always put the fuel
container on the ground during filling. Avoid
using contaminated fuel: a fuel
contaminated with water or earth can
cause serious damage to the motor supply.
Proper maintenance of the fuel filter, of
the engine and the fuel tank is essential.
132)If AdBlue overheats for a prolonged
period inside the tank to over 50 ° C (for
example due to direct solar irradiation),
AdBlue can decompose ammonia vapours.
Ammonia vapours have a pungent odour
when the cap of the AdBlue tank is
unscrewed, therefore be careful not to
inhale any ammonia vapours in the tank
outlet. In this concentration, however, the
ammonia vapors are not harmful or
dangerous to health.
133)Do not open the fuel system at high
pressure with the engine running. The
operation of the engine creates a high fuel
pressure. A jet of high-pressure fuel can
cause serious injury or death.
WARNING
35)Only refuel with automotive diesel
complying with the European specification
EN 590. The use of other products or
mixtures may damage the engine beyond
repair and consequently invalidate the
warranty, due to the damage caused. If
you accidentally introduce other types of
fuel into the tank, do not start the engine.
Empty the tank. If the engine has been run
for even an extremely limited amount of
time, you must not only drain the fuel tank,
but the rest of the supply circuit as well.
36)Methane refuelling stations are not
authorised to refill the cylinders when the
inspection date has expired. The check
valve prevents the methane from flowing
back to the fuel filler.
37)If the vehicle has been registered in a
country other than Italy, the certification
data, identification and inspection
procedures for the methane cylinders
should conform to the legislation in that
country. In any case, it should be
remembered that the life of the cylinders is
20 years from the production date as set
out in ECE Regulation no. 110.
137

SERVICING AND CARE
Correct maintenance permits the
performance of the car to be
maintained over time, as well as limited
running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.SCHEDULED SERVICING ...............190
PERIODIC CHECKS ........................190
DEMANDING VEHICLE USE ...........191
SERVICE SCHEDULE .....................192
CHECKING LEVELS........................199
AIR CLEANER/POLLEN FILTER ......206
BATTERY ........................................206
WINDSCREEN WIPER ....................208
LIFTING THE VEHICLE....................209
WHEELS AND TYRES.....................210
SNOW TYRES ................................211
SNOW CHAINS...............................211
BODYWORK ...................................212
INTERIOR .......................................213
RUBBER HOSES ............................213
189

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years 2 4 6 8 10
Replace timing belt (115 Multijet 2 versions)(7)
Replace
air cleanercartridge (8)●●●●●
Change engine oil and replace oil filter(9)
Change the brake fluid(10)
Replace the passenger compartment cleaner●●●●●
(7) Advised maximum mileage 144,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town
use, long periods of idling) or at least every 5 years.
(8) If the vehicle is equipped with an air cleaner specially for dusty areas: check and clean filter every 20,000 km, change filter every 40,000 km or change the air
cleaner whenever the obstructed air cleaner indicator appears.
(9) The effective interval for changing the oil and replacing the engine oil filter depends on the car usage conditions and is signalled by the warning light or message
(if present) on the instrument panel (see “Warning lights and messages” paragraph) and must never exceed 24 months. Change engine oil and oil filter every 12
months if the vehicle is driven mainly in towns.
(10) The brake fluid replacement has to be done every two years, irrespective of the mileage.
195

Thousands of miles 25 50 75 100 125
Thousands of kilometres 40 80 120 160 200
Years246810
Visual checking the conditions of the belt/and accessories command (for
versions without automatictensioner)●●
Check tension of accessory drive belt (versions without automatic tensioner)●●
Check handbrake lever travel and adjust, if necessary●●●●●
Check exhaust emissions●●●●●
Check operation of engine management systems (using diagnosis socket)●●●●●
Check cleanliness of sliding side door lower guides for versions with S.S.D.
(or every 6 months)●●●●●
Spark plug replacement●●●●●
Replace accessory drive belt/s●
Replace air cleaner cartridge (1)●●●●●
Change engine oil and replace oil filter (2)●●●●●
Change the brake fluid(3)
Replace the passenger compartment cleaner●●●●●
Visually inspect the condition of the methane pipes and fittings, methane
tank fastening, possible restoration●●●●●
(1) If the vehicle is equipped with a special air filter for dusty areas: - every 20,000 km, check and clean the filter
(2) If the vehicle annual mileage is less than 10,000 km, the engine oil and filter must be replaced every 12 months.
(3) The brake fluid replacement has to be done every two years, irrespective of the mileage.
197

IMPORTANT Brake fluid absorbs
moisture. For this reason, if the vehicle
is mainly used in areas with a high
degree of atmospheric humidity, the
fluid should be replaced at more
frequent intervals than specified in the
“Scheduled Servicing Plan”.
COMFORT-MATIC
GEARBOX HYDRAULIC
SYSTEM FLUID
To check the gearbox oil level and to
change the clutch hydraulic fluid, go to
a Fiat Dealership.
194)
WARNING
185)Never smoke while working in the
engine compartment: inflammable gases
and vapours may be present, constituting
a fire risk.
186)Be very careful working in the engine
compartment when the engine is hot:
you may get burned. Remember that the
fan may start up if the engine is hot: this
could injure you. Scarves, ties and other
loose clothing might be pulled by moving
parts.
187)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.188)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
189)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility.
190)Some commercial windscreen washer
additives are flammable. The engine
compartment contains hot parts which
could start a fire if they come into contact.
191)Do not release the cap from the
extension without previously extracting the
system using the ring.
192)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
193)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineral­based. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.
194)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to have the oil
changed by a Fiat Dealership where it
will be disposed of respecting the
environment and according to legal
requirements.
WARNING
50)When topping up, take care not to mix
up the various types of fluids: they are
not compatible with each other and could
seriously damage the vehicle.
51)Used engine oil and replaced oil filters
contain substances which are harmful to
the environment. To change oil and filters,
we advise you to contact a Fiat Dealership.
52)PARAFLU
UPanti-freeze fluid is used
in the cooling system. Use fluid of the
same type as that contained in the cooling
system for any top-ups. PARAFLU
UP
fluid cannot be mixed with any other type
of fluid. If this occurs, do not start the
engine and contact your Fiat Dealership
immediately.
53)Do not press on the power steering
end of travel with engine on for more than
8 consecutive seconds, since noise is
produced and there is a risk of system
damages.
54)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
WARNING
4)Power steering fluid consumption is
extremely low; if another top-up is required
after only a short period of time, have the
system checked for leaks at a Fiat
Dealership.
205

AIR CLEANER/
POLLEN FILTER
Have the air cleaner replaced by a Fiat
Dealership.
AIR CLEANER – DUSTY
ROADS
(for versions/markets, where provided)
The air cleaner for dusty areas is
equipped with a visual filter clogging
indicator device A fig. 214.
Check the reading of the blockage
sensor at intervals (Refer to the "Service
Schedule" in the "Maintenance and
care" section).IMPORTANT To blow the filter use an
air jet, do not use water or liquid
detergents. Since this cleaner
is specific to versions designed for
dusty areas, it is advisable to contact a
Fiat Dealership to change the cleaner.
BATTERY
The battery is located inside the
passenger compartment, in front of the
pedals. Remove the protective cover
to gain access to it.
195) 196)
REPLACING THE
BATTERY
If required, replace the battery with an
original spare part with the same
specifications.
If a battery with different specifications
is fitted, the service intervals given in
the “Scheduled Servicing Plan” will no
longer be valid.
Follow the battery manufacturer's
instructions for maintenance.
197) 198)
55) 56)
5)
214F1A0238
206
SERVICING AND CARE

Fluids and lubricants...............248
Fog lights...........................32
Follow Me Home device.............29
Front airbags......................111
Front airbag driver's side.......111
Manually deactivating the front
airbag and side bag............112
Passenger side front airbag.....112
Front light clusters.................152
Front roof light
(changing a bulb)................157
Fuel consumption..................251
Fuel cut-off switch.................185
Fuel tank cap......................133
Fuses (replacement)................158
Gateway fms module..............171
Gear Shift Indicator..................56
Hazard warning lights...............32
HBA (Hydraulic Brake Assist)
system...........................87
HBA (system).......................87
Head restraints
Front ............................46
Headlight alignment corrector.......30
Headlight washers...................36
Headlights
Headlight alignment
corrector........................30
Light beam alignment............30
Heated rear window.................33Heating and ventilation..............37
Heating and ventilation controls......38
Hill Descent.........................88
Hill Descent Control System.........88
Hill Holder (system)..................86
Hill Holder system...................86
Identification data..................215
Ignition switch.......................10
Independent additional heater........40
Inflation pressure...................226
Inflation procedure.................181
Instrument panel....................52
Interior.............................213
Interior fittings.......................47
Isofix child restraint systems
(setup)
Arrangement possibilities for
child restraint system on seats
of vehicle......................107
Jump starting.....................183
Lifting the vehicle..................209
Light beam alignment................30
Light bulbs
Bulbs types....................150
Lights off............................27
Loading advice.....................140
Main beam headlights..............28
Maintenance and care - regular
checks..........................190Maintenance and care -
Scheduled Servicing.............190
Maintenance and care -
scheduled servicing plan.........192
Manually deactivating the front
airbag and side bag.............112
Moving footboard...................16
MSR (System).......................85
MSR system........................85
Multifunction display
Control buttons..................57
Setup menu.....................58
Nozzles...........................209
Number plate lights................156
On-board instruments..............52
Parking lights.......................29
Parking sensors....................128
Performance.......................237
Pollen filter.........................206
Power Socket.......................47
Power steering.....................222
Power steering fluid................203
Pre-tensioners......................98
Prolonged vehicle inactivity.........147
Radio.............................266
Rain sensor.........................35
Rear door with two wings............15
Rear fog lights.......................32
Rear footboard......................16
INDEX