brake FIAT FREEMONT 2014 1.G Workshop Manual

Thousands Of Kilometers24 48 72 96 120 144 168 192
Months 12 24 36 48 60 72 84 96
Check exhaust gas emissions. • • • •••••
Check engine management system operation (via
diagnostic socket). ••••••••
Change the automatic transmission fluid and filter (**). •
Replace spark plugs (2.4L engine) (***). •• • •
Replace spark plugs (3.6L engine) (***). ••
Replace air filter cartridge. •• • •
Change brake fluid (or every 24 months). ••
Replace pollen filter. • • • •••••
Replace rear drive assembly (RDA) fluid (for
versions/markets, where provided). ••
Replace power transfer unit (PTU) fluid (for
versions/markets, where provided). ••
(*)The oil and oil filter replacement must be carried out
when indicated by a warning light or message on the
instrument panel, or in any case every 12 months.
(**)Change the automatic transmission fluid and filter(s)
at 96 thousand km or 48 months if using your vehicle for
police, taxi, fleet, or frequent trailer towing.
(***) The spark plug change in Km based only monthly
intervals do not apply.
NOTE: Flush and replace the engine coolant
240,000 km or 120 Months.
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Periodic Checks
Every1,000 km or before long journeys, check and, if
necessary, restore:
• engine coolant;
• brake fluid;
• power steering fluid;
• windshield washer fluid level;
• power steering fluid;
• tire inflation pressure and condition;
• operation of lighting system (headlights, direction indicators, hazard warning lights, etc.);
• operation of windshield washer/wiper system and positioning/wear of windshield/rear window wiper
blades.
Every 3,000 km, check and top up, if required, the
engine oil level and automatic transmission fluid level
(four-speed automatic only). Heavy-Duty Use Of The Car
If the car is used mainly under one of the following
conditions:
• towing a trailer or caravan;
• dusty roads;
• short, repeated journeys (less than 7-8 km) at sub-
zero outside temperatures;
• engine often idling or driving long distances at low speeds or long periods of idleness.
You should perform the following inspections more
frequently than shown on the Scheduled Servicing Plan:
• check front disc brake pad conditions and wear;
• check cleanliness of hood and trunk locks, cleanli- ness and lubrication of linkage;
• visually inspect conditions of: engine, transmission, pipes and hoses (exhaust - fuel system - brakes) and
rubber elements (boots - sleeves - bushes - etc.);
• check battery charge and battery fluid level (electro- lyte);
•
visually inspect condition of the accessory drive belts;
• check and, if necessary, change engine oil and replace oil filter;
• check and, if necessary, replace pollen filter;
• check and, if necessary, replace air cleaner.
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KNOWING YOUR
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STARTING AND
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WARNING LIGHTSAND
MESSAGES
IN AN
EMERGENCY
SERVICING AND CARE
TECHNICAL
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CONTENTS

Thousands Of Kilometers30 60 90 120 150 180
Months 24 48 72 96 120 144
Check lighting system operation
(headlights, direction indicators, hazard
lights, passenger compartment lights,
instrument panel warning lights, etc.). ••••••
Check the position/wear of the
windshield/rear window wiper blades. ••••••
Check operation of windscreen washer
system and adjust jets if necessary. ••••••
Check condition and wear of front disc
brake pads. ••••••
Check condition and wear of rear disc
brake pads. ••••••
Conditions and visual check: bodywork
exterior, underbody protection, pipes and
hoses (exhaust - fuel system - braking
system), rubber elements (boots - sleeves
- etc.), CV joints, front suspension, tie rod
ends and boot seals, and replace if
necessary. ••••••
Check cleanliness of hood latches, as well
as cleanliness and lubrication of linkages. ••••••
Check all fluid levels (engine coolant,
brake/hydraulic clutch fluid, windshield
washer fluid, battery fluid, etc.), add if
necessary. ••••••
Check exhaust fumes/emissions. • • • • • •
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CONTENTS

Thousands Of Kilometers30 60 90 120 150 180
Months 24 48 72 96 120 144
Check battery charge status and possibly
recharge. ••••••
Check engine control system operation
(via diagnostic socket). ••••••
Visually inspect the condition of the
auxiliary drive belt. ••
Replace auxiliary drive belts. •
Check timing belt conditions. ••
Replace the timing belt (***). •
Check the handbrake lever stroke and
adjust it, if necessary. ••••••
Replace fuel filter (or at least change every
24 months). •••
Replace air filter cartridge (or at least
change every 24 months). •••
Change brake fluid (or every 24 months). •••
Change pollen filter. • • • • • •
Replace rear drive assembly (RDA) fluid
(for versions/markets, where provided). ••
Replace power transfer unit (PTU) fluid
(for versions/markets, where provided). ••
317
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS
AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS

Thousands Of Kilometers30 60 90 120 150 180
Months 24 48 72 96 120 144
Change the automatic transmission fluid
and filter (for versions/markets, where
provided) (#). •
(*) If the car is used for less than 10,000 km per year, it
is necessary to replace engine oil and cartridge every
12 months.
(**) The actual interval for replacement of engine oil
and cartridge depends by vehicle usage conditions and
is shown through a gauge or a message (if available) on
the dashboard.
(***) Regardless of the distance covered, the timing
belt must be changed every 4 years for particularly
demanding use (cold climates, city driving, long periods
of idling) or at least every 5 years.
(#) Change the automatic transmission fluid and fil-
ter(s) at 90 thousand km or 72 months if using your
vehicle for any of the following: city driving, short (less
than 7-8 km) and repeated journeys, or frequent trailer
or caravan towing
Failure to perform the required mainte-
nance items may result in damage to the
vehicle.Periodic Checks
Every
1,000 km or before long journeys, check and, if
necessary, restore:
• engine coolant;
• brake fluid;
• power steering fluid;
• windshield washer fluid level;
• power steering fluid;
• tire inflation pressure and condition;
• operation of lighting system (headlights, direction indicators, hazard warning lights, etc.);
• operation of windshield washer/wiper system and positioning/wear of windshield/rear window wiper
blades.
Every 3,000 km, check and top up, if required, the
engine oil level and automatic transmission fluid level
(four-speed automatic only).
318
KNOWING YOUR
VEHICLE
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WARNING LIGHTSAND
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EMERGENCY
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CONTENTS

Heavy-Duty Use Of The Car
If the car is used mainly under one of the following
conditions:
• towing a trailer or caravan;
• dusty roads;
• short, repeated journeys (less than 7-8 km) at sub-zero outside temperatures;
• engine often idling or driving long distances at low speeds or long periods of idleness.
You should perform the following inspections more
frequently than shown on the Scheduled Servicing Plan:
• check front disc brake pad conditions and wear;
• check cleanliness of hood and trunk locks, cleanli- ness and lubrication of linkage; • visually inspect conditions of: engine, transmission,
pipes and hoses (exhaust - fuel system - brakes) and
rubber elements (boots - sleeves - bushes - etc.);
• check battery charge and battery fluid level (electro- lyte);
• visually inspect condition of the accessory drive belts;
• check and, if necessary, change engine oil and replace oil filter;
• check and, if necessary, replace pollen filter;
• check and, if necessary, replace air cleaner.
319
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND
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WARNING
LIGHTS
AND
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EMERGENCY
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CONTENTS

ENGINE COMPARTMENT — 2.4L
(fig. 191)
(fig. 191)
1 — Engine Coolant Reservoir7 — Power Distribution Center (Fuses)
2 — Power Steering Fluid Reservoir 8 — Automatic Transmission Dipstick (4–Speed Only)
3 — Engine Oil Fill 9 — Washer Fluid Reservoir
4 — Brake Fluid Reservoir 10 — Coolant Pressure Cap
5 — Remote Jump Start (Positive Battery Post) 11 — Engine Oil Dipstick
6 — Remote Jump Start (Negative Battery Post)
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ENGINE COMPARTMENT — 3.6L
(fig. 192)
(fig. 192)
1 — Engine Coolant Reservoir5 — Air Cleaner Filter
2 — Power Steering Fluid Reservoir 6 — Washer Fluid Reservoir
3 — Brake Fluid Reservoir 7 — Engine Oil Dipstick
4 — Power Distribution Center (Fuses) 8 — Engine Oil Fill
321
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ENGINE COMPARTMENT — 2.0L DIESEL
(fig. 193)
(fig. 193)
1 — Engine Coolant Reservoir5 — Brake Fluid Reservoir
2 — Power Steering Fluid Reservoir 6 — Power Distribution Center (Fuses)
3 — Engine Oil Fill 7 — Air Cleaner Filter
4 — Engine Oil Dipstick 8 — Washer Fluid Reservoir
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Points To Remember
NOTE:When the vehicle is stopped after a few
kilometers of operation, you may observe vapor com-
ing from the front of the engine compartment. This is
normally a result of moisture from rain, snow, or high
humidity accumulating on the radiator and being vapor-
ized when the thermostat opens, allowing hot coolant
to enter the radiator.
If an examination of your engine compartment shows
no evidence of radiator or hose leaks, the vehicle may
be safely driven. The vapor will soon dissipate.
• Do not overfill the coolant recovery bottle.
• Check coolant freeze point in the radiator and in the coolant recovery bottle. If antifreeze needs to be
added, contents of coolant recovery bottle must also
be protected against freezing.
• If frequent coolant additions are required, or if the level in the coolant recovery bottle does not drop
when the engine cools, the cooling system should be
pressure tested for leaks.
• Make sure that the radiator and coolant recovery bottle overflow hoses are not kinked or obstructed.
• Keep the front of the radiator clean. If your vehicle is equipped with air conditioning, keep the front of the
condenser clean. • Do not change the thermostat for Summer or Win-
ter operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs
may result in unsatisfactory coolant performance,
poor gas mileage, and increased emissions.
BRAKE SYSTEM
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake fail-
ure and possibly

an accident . Driving
with your foot resting or riding on the brake
pedal can result in abnormally high brake tem-
peratures, excessive lining wear, and possible
brake damage.You would not have your full brak-
ing capacity in an emergency.
Car maintenance should be done at a
FIAT Dealership. For routine and minor
maintenance operations you wish to
carry out yourself, we do recommend you have
the proper equipment , genuine FIAT spare parts
and the necessary fluids; do not however carry out
these operations if you have no experience.
337
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS
AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS