maintenance FIAT FULLBACK 2018 Owner handbook (in English)

Dear Customer
We would like to congratulate and thank you for choosing Fiat Fullback.
We have written this handbook to help you get to know all the features of your vehicle and use it in the best possible way. Here
you will find information, advice and important warnings regarding use of your vehicle and how to achieve the best performance
from the technical features of your Fiat Fullback.
You are advised to read it right through before taking to the road for the first time, to become familiar with the controls and
above all with those concerning brakes, steering and gearbox; at the same time, you can understand the vehicle behaviour on
different road surfaces.
This document also provides a description of special features and tips, as well as essential information for the safe driving, care
and maintenance of your vehicle over time. After reading it, you are advised to keep the handbook inside the vehicle, for an
easy reference and for making sure it remains on board the vehicle should it be sold.
In the attached Warranty Booklet you will also find a description of the Services that Fiat offers to its customers, the Warranty
Certificate and the detail of the terms and conditions for maintaining its validity.
We are sure that these will help you to get in touch with and appreciate your new vehicle and the service provided by the
people at Fiat.
Enjoy reading. Happy motoring!
This Owner Handbook describes all Fiat Fullback versions. Options, equipment dedicated to specific markets or
versions are not explicitly indicated in the text: as a consequence, you should only consider the information which
is related to the trim level, engine and version that you have purchased. Any content introduced throughout the
production of the model, outside the specific request of options at the time of purchase, will be identified with the
wording (where provided).
All data contained in this publication are intended to help you use your vehicle in the best possible way. FCA Italy
S.p.A. aims at a constant improvement of the vehicles produced. For this reason it reserves the right to make
changes to the model described for technical and/or commercial reasons.
For further information, contact a Fiat Dealership.

READ THIS CAREFULLY
REFUELLING
Only refuel with automotive diesel conforming to the European specification EN590. The use of other products or mixtures may damage the
engine beyond repair and consequently invalidate the warranty, due to the damage caused.
STARTING THE ENGINE
Make sure that the handbrake is engaged; set the gear lever to neutral; fully depress the clutch pedal without pressing the accelerator, then
turn the ignition key to MAR-ON and wait for the warning lightsandto switch off; turn the ignition key to AVV and release it as soon as
the engine has started.
PARKING ON FLAMMABLE MATERIAL
The catalytic converter develops high temperatures during operation. Do not park on grass, dry leaves, pine needles or other flammable
material: fire hazard.
RESPECTING THE ENVIRONMENT
The vehicle is fitted with a system that allows continuous diagnosis of the emission-related components in order to help protect the
environment.
ELECTRICAL ACCESSORIES
If, after buying the vehicle, you decide to add electrical accessories (with the risk of gradually draining the battery), visit a Fiat Dealership. They
can calculate the overall electrical requirement and check that the vehicle's electrical system can support the required load.
SCHEDULED SERVICING
Correct maintenance enables the vehicle to perfectly maintain performance and safety characteristics, its environmental friendliness and low
running costs over time.

GRAPHICAL INDEX
GETTING TO KNOW YOUR VEHICLE
KNOWING THE INSTRUMENT PANEL
SAFETY
STARTING AND DRIVING
IN AN EMERGENCY
SERVICING AND MAINTENANCE
TECHNICAL SPECIFICATIONS
INDEX

The temperature value on air
conditioner panel is switched in
conjunction with outside temperature
display unit of the multi information
display. However, “°C” or “°F” are not
shown to temperature display of an air
conditioner.
WARNING
115)There is a danger the road might be
icy, even when this symbol is not flashing,
so please take care when driving.
116)If the engine is overheating, “
” will
blink. In this case, the bar graph is on the
red zone. Immediately park the vehicle in a
safe place and take the required measures.
Refer to “Engine overheating”.
117)The driver should not operate the
display while the vehicle is in motion.
118)When operating the system, stop the
vehicle in a safe area.
IMPORTANT
49)Do not drive with an extremely low fuel
level, running out of fuel could cause
damage to the fuel system.
50)The customer is responsible for making
sure that periodic inspection and
maintenance are performed. Inspections
and maintenance must be performed to
prevent accidents and malfunctions.
99

192)Do not rest your head, arms or
elbows on the door, windows or the area in
which the Window bag is located to avoid
possible injury during airbag inflation.
193)The airbag does not replace seat belts
but increases their efficiency. Furthermore,
since front airbags are not deployed in
low-speed frontal impacts, side impacts,
rear shunts or roll-overs, the passengers
are protected only by the seat belts which
must therefore be fastened at all times.
194)The side airbags and curtain airbags
are designed to supplement the driver and
passenger seat belts in certain side
impacts. Seat belts should always be worn
properly, and the driver and passenger
should sit well back and upright without
leaning against the window or door.
195)The side airbag and curtain airbag
inflate with great force. The driver and
passenger should not put their arms out
the window, and should not lean against
the door, in order to reduce risk of serious
or possible fatal injury from the deploying
side airbag and curtain airbag.
196)Do not allow any rear seat occupant
to hold onto the seatback of either front
seat, in order to reduce risk of injury from
the deploying side airbag. Special care
should be taken with children.
197)Do not place any objects near or in
front of the seatback of either front seat.
They could interfere with proper side airbag
inflation, and also could cause injury if
thrown free by side airbag deployment.
198)Do not install seat covers on seats
with side airbags. Do not re-cover seats
that have side airbags. This could interfere
with proper side airbag inflation.199)Do not attach a microphone (A in
fig. 242 ) or any other device or object
around the part where the curtain airbags
(B in fig. 242 ) activate such as on the
windscreen, side door glass, front and rear
pillars and roof side or assist grips. When
the curtain airbags inflate, the microphone
or other device or object will be hurled with
great force or the curtain airbags may not
activate correctly, resulting in death or
serious injury.
200)Do not allow the child to lean against
or close to the front door even if the child is
seated in a child restraint system. The
child’s head should also not be leaned
against or be close to the area where the
side airbag and curtain airbag are located.
It is dangerous if the side airbag and curtain
airbag inflate. Failure to follow all of these
instructions could lead to serious or fatal
injury to the child.
201)We recommend work around and on
the side airbags and curtain airbags system
to be done by a Fiat Dealership.
202)We recommend any maintenance
performed on or near the components of
the SRS to be performed by a Fiat
Dealership. Improper work on the SRS
components or wiring could result in
inadvertent deployment of the airbags, or
could render the SRS inoperative; either
situation could result in serious injury.
203)Do not modify your steering wheel,
seat belt retractor or any other SRS
components. For example, replacement of
the steering wheel, or modifications to the
front bumper or body structure can
adversely affect SRS performance and lead
to possible injury.204)If your vehicle has received any
damage, we recommend you to have the
SRS inspected to ensure it is in proper
working order.
205)On vehicles with the side airbag, do
not modify your front seats, centre pillar
and centre console. It can adversely affect
SRS performance and lead to possible
injury.
206)If you found any tear, scratch, crack or
damage to the portion where the airbag is
stored, you should have the SRS inspected
by a Fiat Dealership.
138
SAFETY

143)Use the rear differential lock only as an
emergency measure when the vehicle is
stuck and cannot be freed with the transfer
shift lever or the drive mode-selector in “4L”
or “4H” position (Easy Select 4WD) or in
“4LLc” or “4HLc” position (Super Select
4WD II). Deactivate the rear differential lock
immediately after using it.4 WHEEL DRIVE
OPERATION
By selecting 4-wheel drive, both axles
of the vehicle are rigidly connected with
each other. This improves the traction
characteristics. When turning sharp
corners or moving forward and
backward repeatedly, however, the
drive line is stressed, which is felt as a
braking effect. A 4-wheel drive vehicle
can accelerate more quickly and
smoothly.
However, note that the braking distance
is not shorter than that of a rear-wheel
drive vehicle.
When using 4-wheel drive on rough
roads (snow, mud, sand, etc.), it is
important to operate the vehicle
correctly.
NOTE The driving posture should be
more upright and closer to the wheel
than usual; adjust the seat to a good
position for easy steering and pedal
operation. Be sure to wear the seat
belt.
NOTE After driving on rough roads,
check each part of the vehicle and
wash it thoroughly with water. Refer to
“Vehicle care” and “Inspection and
maintenance following rough road
operation”.Driving on dry paved road and
highway
Select “2H” position (Easy Select 4WD),
“2H” or “4H” position (Super Select
4WD II) to drive on the dry paved road.
Especially on dry highway, never select
the “4H” or “4L” position (Easy Select
4WD), “4HLc” or “4LLc” position (Super
Select 4WD II).
144)
Driving on snowy or icy roads
Set the drive mode-selector to “4H”
position (Easy Select 4WD), “4H” or
“4HLc” position in accordance with the
road conditions (Super Select 4WD II)
and then gradually depress the
accelerator pedal for a smooth start.
Keep the pressure on the accelerator
pedal as constant as possible, and
drive at low speed.
NOTE The use of snow tyres and/or
tyre chains is recommended.
NOTE Maintain a safe distance
between vehicles, avoid sudden
braking, and use engine braking
(downshifting).
145)
Driving on sandy or muddy roads
Set the drive mode-selector to “4H” or
“4L” position (Easy Select 4WD),
“4HLc” or “4LLc” position (Super Select
4WD II) and then gradually depress the
accelerator pedal for a smooth start.
Keep the pressure on the accelerator
181

1 – Check depths of a stream and
geographical features before attempting
to cross a stream and ford the stream
where the water is as shallow as
practicable.
2 – Set the drive mode-selector to “4L”
position (Easy Select 4WD), “4LLc”
position (Super Select 4WD II).
3 – Drive slowly at a speed of
approximately 5 km/h to avoid
splashing too much water.
148) 149)
Inspection and maintenance
following rough road operation
After operating the vehicle in rough road
conditions, be sure to perform the
following inspection and maintenance
procedures:
Check that the vehicle has not been
damaged by rocks, gravel, etc.
Carefully wash the vehicle with water.
Drive the vehicle slowly while lightly
depressing the brake pedal in order to
dry out the brakes. If the brakes still do
not function properly, contact a Fiat
Dealership as soon as possible to have
the brakes checked.
Remove the insects, dried grass, etc.
clogging the radiator core and the A/T
oil cooler.
After crossing a stream, be sure to have
the following items inspected at a Fiat
Dealership and take the necessary
measures:
Check the brake system and, if
necessary, have it serviced.
Check the engine, transmission,
transfer, and differential oil or grease
level and turbidity. If the oil or grease is
milky, it indicates water contamination.
Replace it with new oil or grease.
Grease the propeller shaft.
Check the inside of the vehicle. If
ingress of water is found, dry the carpet
etc.
Inspect the headlamps. If the
headlamp bulb is flooded with water,
have the headlamp drained off.
IMPORTANT
144)Selecting “4H” or “4L” position (Easy
Select 4WD), “4HLc” or “4LLc” position
(Super Select 4WD II) to drive on dry paved
road will increase the fuel consumption with
possible noise generation and early tyre
wear. It may also increase the differential oil
temperature, resulting in possible damage
to the driving system. Further, the drive
train will be subjected to excessive loading,
possibly leading to oil leakage, component
seizure, or other serious faults.
145)Avoid sudden braking, sudden
acceleration, and sharp turning; such
operations could cause skidding and
spinouts.146)Do not force the vehicle or drive
recklessly on sandy surfaces. In
comparison with normal road surfaces, the
engine and other drive-system components
are put under excessive strain when driving
on such a surface, and this could lead to
accidents.
147)If any of following conditions occur
while the vehicle is being driven,
immediately park your vehicle in a safe
place and follow these procedures: the
needle in the temperature gauge
approaches the overheating zone. Refer to
“Engine overheating”; automatic
transmission fluid temperature warning
lamp comes on. Refer to “When the A/T
(automatic transmission) fluid temperature
warning lamp comes on”.
148)Never cross a stream where the water
is deep. Do not change gears while
crossing the stream. Frequent crossing of
streams can adversely affect the life span
of the vehicle; we recommend you to take
the necessary measures to prepare,
inspect, and repair the vehicle.
149)After crossing a stream, apply the
brakes to be sure they are functioning
properly. If the brakes are wet and not
functioning properly, dry them out by
driving slowly while lightly depressing the
brake pedal. Inspect each part of the
vehicle carefully.
183

A. Radiator cap
B. Cooling fan
C. Reserve tank
296)
4. Check the coolant level in the reserve
tank (C).
5. Add coolant to the radiator and/or
reserve tank if necessary (refer to the
“Maintenance” section).
297)
165)
6. Examine the radiator hoses for
coolant leakage and the drive belt for
looseness or damage. If there is
anything wrong with the cooling system
or drive belt, we recommend you to
have it checked and repaired.
WARNING
293)Do not open the bonnet while steam
is coming from the engine compartment. It
could cause steam or hot water to spurt
out, causing burns. Hot water could spurt
out even when there is no steam coming
out, and some parts will be very hot. Be
very careful when opening the bonnet.
294)Be careful of hot steam, which could
be blowing off the reserve tank cap.
295)Do not attempt to remove the radiator
cap while the engine is hot.
296)Be careful not to get your hands or
clothes caught in the cooling fan.
297)Make sure that the engine has cooled
down before removing the radiator cap (A),
because hot steam or boiling water
otherwise will gush from the filler port and
may scald you.
IMPORTANT
165)Do not add coolant while the engine is
hot. Suddenly adding cold coolant could
damage the engine. Wait for the engine to
cool down, then add coolant a little at a
time.
BLEEDING THE FUEL
SYSTEM
The fuel system should be bled to
remove air as described below if the
fuel supply is exhausted during travel.
Pump the hand pump (A) at the top of
the fuel filter until the hand pump
becomes stiff.
Then try again to start the engine. If the
engine does not start, repeat the
process above.
298) 299)
WARNING
298)Do not smoke or have any other open
flame near the vehicle while bleeding the
fuel system.
299)Be sure to carefully clean away any
spilt fuel which could ignite and cause a
fire.
358AHA102074
359AHA102087
360AHA102090
213

Jack
The jack is used only for the purpose of
changing a tyre when a tyre is
punctured.
NOTE The jack is maintenance-free.
NOTE The jack is in conformity with EC
law as approximated by the Machinery
Directive 2006/42/EC.
NOTE The EC declaration of conformity
is attached to the section “Declaration
of Conformity” in the end of this
owner's manual. The business name,
full address of the manufacturer and of
his authorised representative and the
designation of the jack are described in
the EC declaration of conformity.
Removing and storing the tools,
jack and jack handle
Single cab
The tools, jack, and jack handle are
located behind the seat.
1. Tip forward the seatback (refer to
“Seats”).
2. Type 1: Remove the wheel nut
wrench (A) from the holder (B), and take
out the wrench.
Type 2: Remove the securing band (C),
and then take out the tools (D).3. Remove the securing nut (E), and
then take out the jack (F).
4. Remove the jack handle (G) from the
holder (H), and take out the handle.5. Reverse the removing procedure
when storing the tools, jack and jack
handle.
When stowing the jack handle, align the
black-marked part (I) of the jack handle
with the holder (H).
370AHA104111
371AHA104124
372AHA104140
373AHA104137
216
IN AN EMERGENCY

SERVICING AND MAINTENANCE
Correct maintenance permits the
performance of the car to be
maintained over time, as well as limited
running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.SERVICE PRECAUTIONS.......248
SCHEDULED SERVICING PLAN . .249
PERIODIC CHECKS..........254
DEMANDING VEHICLE USE.....254
CHECKING LEVELS..........255
CATALYTIC CONVERTER.......256
ENGINE OIL...............256
ENGINE COOLANT...........257
WASHER FLUID.............259
BRAKE FLUID..............259
CLUTCH FLUID.............260
POWER STEERING FLUID......261
BATTERY.................262
WIPER BLADE REPLACEMENT . . .264
GENERAL MAINTENANCE......265
VEHICLE CARE PRECAUTIONS. . .265
CLEANING THE INTERIOR OF YOUR
VEHICLE.................266
CLEANING THE EXTERIOR OF YOUR
VEHICLE.................267
TYRES...................271
247