gearbox FIAT TIPO 4DOORS 2016 1.G User Guide

WARNING
133)The information required by the
applicable regulation is indicated on the
Fix&Go kit package label. Compliance with
the indications on the label is an essential
condition to ensure the safety and the
effectiveness of the Fix&Go kit. Carefully
read the label before use, avoid improper
use. Fix&Go is subject to expiration and
must be replaced periodically. The kit
should be used by adults and cannot be
used by children.
IMPORTANT
38)Show the package and the label to the
personnel charged with handling the tyre
treated with the tyre repair kit.
39)Fix&Go provides a temporary repair,
therefore the tyre must be examined and
repaired by a specialist as soon as
possible. The sealing fluid is effective at
temperatures between -40°C and +50°C. It
is possible to repair tyres which have been
damaged on tread up to a diameter of
4mm; however, tyres damaged on their
side cannot be repaired. Before using
Fix&Go kit, ensure that the tyre isn't
excessively damaged and that the rim is in
good condition, otherwise do not use it and
contact a Fiat Dealership. Do not remove
foreign bodies from the tyre. Do not let the
compressor turned on for more than 20
consecutive minutes - overheating hazard.
EMERGENCY
STARTING
If the battery is flat, a jump starting can
be performed using the battery and the
cables of another vehicle, or using an
auxiliary battery. In all cases, the battery
used must have a capacity equal to or
a little higher than the flat one.
40)
IMPORTANT NOTES
Do not use an auxiliary battery or any
other source of external supply with a
voltage above 12 V: the battery, the
starter, the alternator and the electrical
system of the vehicle could be
damaged.
Do not attempt jump starting if the
battery is frozen. The battery could
break and explode!
PREPARATION TO JUMP
STARTING
The vehicle battery is located in the
engine compartment, behind the left
light cluster.
134) 135) 136) 137)
IMPORTANT The positive terminal (+) of
the battery is shielded by a protective
element. Raise it to access the terminal.
Proceed as follows:
operate the parking brake, move the
lever to P (Park), for versions equipped
with automatic transmission (if present),
or neutral, for versions with manual
gearbox, then set the ignition device to
STOP;
switch off all the other electrical
devices in the vehicle;
should you be using the battery of
another vehicle, park the other vehicle
within the range of the cables used for
the connection, operate the parking
brake and ensure that its ignition is off.
IMPORTANT Never connect the
negative terminals of the two batteries
directly! If the auxiliary battery is
installed on another vehicle, check that
there is no accidental contact of metal
parts between the two vehicles, since
an earth connection may result, with
the risk of serious injury to any people
who may be nearby.
IMPORTANT If the procedure below is
carried out incorrectly, it can cause
severe injury to people or damage the
recharging system of one or both
vehicles. Carefully follow the
instructions given below.
Cable connection
41)
Proceed as follows to carry out a jump
starting fig. 128:
117

connect one end of the cable used
for positive (+) to the positive terminal
(+) of the vehicle with flat battery;
connect the other end of the cable
used for positive (+) to the positive
terminal (+) of the auxiliary battery;
connect one end of the cable used
for negative (–) to the negative terminal
(–) of the auxiliary battery;
connect the other end of the cable
used for negative (–) to an engine earth
(a visible metal part of the engine or
gearbox/transmission of the vehicle
with flat battery) away from the battery
and the fuel injection system;
start the vehicle engine with the
auxiliary battery, let it run for a few
minutes at idling. Start the engine of the
vehicle with flat battery.Cable disconnection
Once the engine is started, remove the
leads, reversing the order above.
If after a few attempts the engine does
not start, do not persist but contact a
Fiat Dealership.
If it is often necessary to perform a
jump starting, have the vehicle battery
and the recharging system checked by
a Fiat Dealership.
WARNING
134)Before opening the bonnet, make
sure that the engine is off and that the
ignition key is in the STOP position. Follow
the indications on the plate underneath the
bonnet. We recommend that you remove
the key from the ignition if other people
remain in the vehicle. The vehicle should
always be left after the key has been
removed or turned to the STOP position.
During refuelling, make sure that the engine
is off (and that the ignition key is in the
STOP position).
135)Do not get too close to the radiator
cooling fan: the electric fan may start;
danger of injury. Scarves, ties and other
loose clothing might be pulled by moving
parts.
136)Remove any metal objects (e.g. rings,
watches, bracelets), that might cause an
accidental electrical contact and cause
serious injury.137)The batteries contain acid that can
burn skin or eyes. Batteries produce
hydrogen, which is easily flammable and
explosive. Therefore, keep away flames or
devices which may cause sparks.
IMPORTANT
40)Never use a fast battery-charger to
start the engine as this could damage the
electronic systems of your vehicle,
particularly the ignition and engine fuel
supply control units.
41)Do not connect the cable to the
negative terminal (–) of the flat battery. The
following spark could lead to battery
explosion and cause serious harm. Only
use the specific earth point; do not use any
other exposed metallic part.
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118
IN AN EMERGENCY

WARNING
139)Before towing, turn the key to MAR
and then to STOP without extracting it. The
steering column will automatically lock
when the key is removed and the wheels
cannot be steered. Also check that the
gearbox is in neutral (on versions equipped
with automatic transmission (if present),
check that the gear lever is in N position).140)The brake servo and the
electromechanical power steering will not
work while the vehicle is being towed. You
will therefore need to apply more force on
the brake pedal and steering wheel. Do not
use flexible ropes when towing, and avoid
jerky movements. During towing, make
sure that the trailer hitch does not damage
any components it is touching. When
towing the car, you must comply with all
specific traffic regulations and adopt an
appropriate driving behaviour. Do not start
the engine while towing the car. Before
tightening the ring, clean the threaded
housing thoroughly. Make sure that the ring
is fully screwed into the housing before
towing the car.
141)The front and rear tow hooks should
be used only for emergencies on the road.
You are allowed to tow the vehicle for short
distances using an appropriate device in
accordance with the highway code (a rigid
bar), to move the vehicle on the road in
readiness for towing or transport via a
breakdown vehicle. Tow hooks MUST NOT
be used to tow vehicles off the road or
where there are obstacles and/or for
towing operations using cables or other
non-rigid devices. In compliance with the
above conditions, towing must take place
with the two vehicles (one towing, the other
towed) aligned as much as possible along
the same centre line.
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122
IN AN EMERGENCY

PERIODIC CHECKS
Every1,000km or before long trips
check and, if necessary, top up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washer/wiper
system and positioning/wear of
windscreen.
Every3,000km, check and top up if
required: engine oil level.
HEAVY USAGE OF THE
CAR
If the vehicle is used mainly under one
of the following conditions:
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,cleanliness and lubrication of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and
rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
check and, if necessary, replace air
cleaner.
On versions with AT6 automatic
transmission, change the oil and
replace filters every 90,000 km (or 2
years) if the vehicle is used in the
following conditions: city driving, short
and repeated journeys (less than
78 km) or frequent towing of trailers or
caravans.
131

AUTOMATIC
TRANSMISSION
(where provided)
57)
Use only a gearbox oil with the same
characteristics as those indicated in the
"Fluids and lubricants" table (see
"Technical specifications" chapter).
Special additives
Do not use any type of additive with the
automatic transmission oil. The
automatic transmission oil is a product
designed specially for this vehicle and
its performance may be compromised
through the use of further additives.
Avoid the use of transmission sealers,
since they may compromise the
efficiency of the automatic transmission
seals.
IMPORTANT Do not use chemicals to
flush the transmission, since this may
damage its components.
Frequency of oil changes
In normal vehicle operating conditions,
it is not necessary to change the
transmission oil.
If oil leaks are noticed or irregular
operation of the transmission is
detected, have it checked immediately
at a Fiat Dealership.
IMPORTANT Driving the vehicle with an
insufficient oil level may cause serious
damage to the transmission.
WARNING
153)The air intake system (air cleaner,
rubber hoses, etc.) can be a protection in
the case of blowbacks from the engine. DO
NOT REMOVE this system unless you
need to carry out repair or servicing
operations. Before starting the engine,
ensure that the system has not been
removed: failure to observe this precaution
may result in serious injury.
154)Exhaust emissions are very
dangerous, and may be lethal. They
contain carbon monoxide, a colourless,
odourless gas which can cause fainting
and poisoning if inhaled.
155)The exhaust system may reach high
temperatures and may cause a fire if the
vehicle is parked on flammable material.
Dry grass or leaves can also catch fire if
they come into contact with the exhaust
system. Do not park or use the vehicle in a
place in which the exhaust system might
come into contact with flammable material.
IMPORTANT
50)It is recommended to have the vehicle
serviced by a Fiat Dealership. When
carrying out normal periodic operations and
small servicing interventions personally on
the vehicle, it is recommended to use
suitable equipment, genuine spare parts
and the necessary fluids. Do not carry out
any interventions if you don't have the
necessary experience.
51)Incorrect servicing of the vehicle or
failure to carry out operations or repairs
(when necessary) may lead to more
expensive repairs, damage to other
components or have a negative impact on
the vehicle performance. Have any
malfunction inspected immediately by a Fiat
Dealership.
52)The vehicle is equipped with fluids
which are optimised or protecting its
performance and life and extending service
intervals. Do not use chemicals for washing
these components since they may damage
the engine, the gearbox or the climate
control system. This damage is not covered
by the vehicle’s warranty. If any component
needs to be washed due to malfunctioning,
use only the specific liquid for that
procedure.
53)An excessive or insufficient amount of
oil inside the base is extremely damaging to
the engine. Make sure it is always at an
adequate level.
142
SERVICING AND CARE

54)Always require the use of only
compressor coolants and lubricants
approved and suitable for the specific air
conditioning system fitted on the vehicle.
Some non-approved coolants are
flammable and may explode, with the risk
of injuries. The use of non-approved
coolants or lubricants may adversely affect
system efficiency, leading to expensive
repairs.
55)The air conditioner system contains
coolant under high pressure: to avoid
injuries to people or damage to the system,
any coolant addition or repair that requires
to disconnect the cables must be carried
out by a Fiat Dealership.
56)Vehicles equipped with catalytic
converter must be fuelled only with
unleaded petrol. Leaded petrol would
permanently damage the catalytic
converter and eliminate its ability to reduce
polluting emissions, seriously
compromising the engine performance,
which would be irreparably damaged. If the
engine does not work correctly, especially if
it starts irregularly or if there is a reduction
of its performance, immediately go to a Fiat
Dealership. Prolonged and faulty operation
of the engine may cause overheating of the
converter and, as a consequence, possible
damage to the converter and the vehicle.
57)Using a gearbox fluid different from that
approved may compromise gearshifting
quality and/or cause vibration of the
gearbox itself.LIFTING THE
VEHICLE
If the vehicle needs to be jacked up, go
to a Fiat Dealership, which is equipped
with shop jacks and jack arms.
The vehicle lifting points are marked on
the side panels with the
symbols
(see illustration in fig. 145 ).
WHEELS AND TYRES
156) 157) 158) 159) 160)
RIMS AND TYRES
For the type of wheel rims and tyres
fitted on the vehicle see the "Wheels"
paragraph in the "Technical data"
chapter.
SNOW CHAINS
58)
205/55 R16 and 195/65 R15 tyres can
be fitted with 9 mm snow chains.
Important notes
The use of snow chains should be in
compliance with local regulations of
each country. In certain countries, tyres
marked with code M+S (Mud and
Snow) are considered as winter
equipment; therefore their use is
equivalent to that of the snow chains.
The snow chains may be applied only
to the front wheel tyres.
Check the tension of the snow chains
after the first few metres have been
driven.
IMPORTANT Using snow chains with
tyres with non-original dimensions may
damage the vehicle.
IMPORTANT Using different size or type
(M+S, snow, etc.) tyres between front
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143

REFUELLING
1.4 16V 95 HP 1.6 E.TorQ Prescribed fuels and original lubricants
Fuel tank (litres) 45 45
Unleaded petrol with R.O.N. no lower than 95 (EN228
specifications)
including a reserve of (litres) 7 7
Engine cooling system (litres) 4.6 5.4Mixture of distilled water and PARAFLU
UPliquid at 50%
(*)
Engine sump (litres) 2.8 4.4
SELENIA K P.E. (EN228 specification) (1.4 16V 95 HP
versions) / SELENIA DIGITEK P.E. (1.6 E.Torq versions)
Engine sump and filter (litres) 2.95 .
Gearbox casing/differential (litres) 1.76 6.2TUTELA TRANSMISSION GEARFORCE (1.4 16V 95 HP
versions) / TUTELA TRANSMISSION GI/VI (1.6 E.Torq
versions)
Hydraulic brake circuit (kg) 0.74 0.74 TUTELA TOP 4S
Windscreen washer fluid reservoir
(litres)3 3 Mixture of water and TUTELA PROFESSIONAL SC35
(*) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLUUPand demineralised
water.
157
47

1.3 Multijet
95 HP E51.3 Multijet
95 HP E6 /
E6 ECO1.6 Multijet
120 HPPrescribed fuels and original lubricants
Fuel tank (litres) 45 45 45
Diesel for motor vehicles (EN590 Specification)
including a reserve of (litres) 7 7 7
Engine cooling system (litres) 6.1 6.1 6.1Mixture of distilled water and PARAFLU
UP
50%(**)
Engine sump (litres) 3.0 3.7 4.4
SELENIA WR P.E. (E5 versions) / SELENIA WR
FORWARD (E6 versions)
Engine sump and filter (litres) 3.2 3.9 4.8
Gearbox casing/differential (litres) 2.0 2.0 1.8 TUTELA TRANSMISSION GEARFORCE
Hydraulic brake circuit (kg) 0.74 0.74 0.74 TUTELA TOP 4S
Windscreen washer fluid reservoir
(litres)333Mixture of water and TUTELA PROFESSIONAL
SC35
(**) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLUUPand demineralised
water.
158
TECHNICAL DATA

Use Characteristics SpecificationOriginal fluids and
lubricantsApplications
Lubricants and
greases for drive
transmissionSAE 75W grade
synthetic lubricant.9.55550-MZ6 or
MS.90030-M1TUTELA
TRANSMISSION
GEARFORCE
Contractual Technical
Reference No. F002.F10Manual mechanical
gearbox
Synthetic lubricant grade
ATF AW-1.9.55550-AV2TUTELA
TRANSMISSION GI/VI
Contractual Technical
Reference no. F336.G05Lubricant for versions
with AT6 automatic
gearbox
Grease for constant
velocity joints with low
friction coefficient.
N.L.G.I. consistency 0-19.55580 – GRASS IITUTELA STAR 700
Contractual Technical
Reference No. F701.C07Differential side constant
velocity joints
Molybdenum disulphide
grease, for use at high
temperatures. N.L.G.I.
consistency 1-29.55580-GRAS IITUTELA ALL STAR
Contractual Technical
Reference No. F702.G07Wheel side constant
velocity joints
160
TECHNICAL DATA

Interior lights................22
Interiors (cleaning)............146
ISOFIX child restraint system
(installation)...............71
iTPMS (indirect Tyre Pressure
Monitoring System)..........60
Jump starting..............117
Key removal (automatic
transmission).............120
Keys
key with remote control........9
Lever release (automatic
transmission).............119
Lifting the vehicle.............143
Light bulbs
types of bulbs............100
Luggage compartment
(extension)................14
Main beam headlights..........21
Main beam headlights (changing
a bulb)..................102
Main menu...............39,40
Manual climate control..........26
Manual gearbox..............86
Multifunction display...........36
Number plate lights (bulb
replacement)..............105
Occupant protection systems.....62
Paintwork (cleaning and
maintenance).............144Parking Brake...............85
Parking lights................20
Parking sensors..............91
Passenger compartment air
diffusers.................25
PBA (system)................58
Performance (top speed)........162
Periodic checks (scheduled
servicing)................131
Pre-tensioners...............65
Load limiters..............65
Prescriptions for handling the
vehicle at the end of its life.....166
Rain sensor................24
Rear current socket............34
Rear direction indicators (bulb
replacement)..............104
Rear seats..................14
Rear side lights (bulb
replacement)..............104
Rear view camera.............94
Rear View Camera............94
Rear view mirrors.............18
Reconfigurable Multifunction
Display..................37
Refuelling.................157
Refuelling procedure...........96
Emergency refuelling.........96
Refuelling the vehicle...........96
Replacing a bulb..............99Replacing an external bulb......102
Rims and tyres (dimensions)......152
SBR (Seat Belt Reminder).......64
SBR (Seat Belt Reminder) system.......................64
Scheduled servicing...........124
Scheduled Servicing Plan.......125
Screen wiper/washer...........23
Smart washing function.......23
Seat belts..................62
Seats.....................13
Servicing procedures..........140
Side bag...................80
Side direction indicators (bulb
replacement)..............103
Snow chains...............143
SRS (supplementary restraint
system)..................77
Starting the engine............84
Steering lock................10
Steering wheel...............17
Stop/Start system.............89
Symbols....................2
TC (system)................58
Technical data..............149
The keys...................9
Third brake light (bulb
replacement)..............105
Towing the vehicle............121
Towing trailers...............95
INDEX