brake fluid FORD AEROSTAR 1996 1.G Owners Manual

75
%*
[LG03000(ALL)06/94]
The Mechanical Cluster
*
[LG03100(ALL)06/93]
The following warning lights and gauges are on
the mechanical cluster. All of the warning lights
and gauges alert you to possible problems with
your vehicle. Some of the lights listed are
optional. The following sections detail what each
of these indicators means.
%*
[LG03200(ALL)06/95]
Brake System Warning Light
*
[LG03300(ALL)03/95]
The warning light for the brakes can show two
things Ð that the parking brake is not fully
released, or that the brake fluid level is low in
the master cylinder reservoir. If the fluid level is
low, the brake system should be checked by
your dealer or a qualified service technician.
*
[LG03400(ALL)05/94]
This light comes on when you turn the ignition
key to START to verify that the indicator bulb is
working. If the light stays on or comes on after
you have released the parking brake fully, have
the hydraulic brake system serviced.
*
[LG03500(ALL)05/95]
RWARNING
The BRAKE light indicates that the brakes
may not be working properly. Have the
brakes checked immediately.
[LG03600(ALL)07/95]
one inch art:0095034-A
Brake warning light symbol
File:05cplga.ex
Update:Tue Aug 29 17:36:50 1995

190
*
[DR07600(ALL)01/95]
P (Park)
[DR07700(ALL)06/92]
Always come to a complete stop before you shift
into P (Park). This position locks the
transmission and prevents the rear wheels from
turning.
[DR07800(ALL)06/92]
To securely latch the gearshift in the P (Park)
position, pull it toward you, push it completely
counterclockwise against the stop, and then push
it toward the instrument panel.
*
[DR08000(ALL)06/95]
RWARNING
Always set the parking brake fully and
make sure the gearshift is securely latched
in P (Park).
*
[DR08100(ALL)06/95]
RWARNING
Never leave your vehicle unattended
while it is running.
*
[DR08500(ALL)06/94]
Forced Downshifts
[DR08600(ALL)08/95]
To gain acceleration inj(Overdrive) or Drive
(jposition with Overdrive cancelled) when
passing another vehicle, push the accelerator to
the floor. The transmission will downshift to 2
(Second) gear or to 1 (First) gear at calibrated
speeds.
*
[DR11235(ALL)03/94]
Power Braking
*
[DR11275(ALL)03/94]
Increasing the engine speed above idle without
vehicle movement (such as holding the brake) in
a forward or reverse gear causes transmission
stall.
*
[DR11285(ALL)03/94]
NOTE: Continued operation in the stall
condition can result in transmission
overheat, malfunction or fluid
expulsion.
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Update:Tue Aug 29 17:45:28 1995

194
*
[DR22100(ALL)11/89]
Hydraulic Power Brakes
*
[DR22200(ALL)08/94]
The hydraulic brake system is made up of two
independent hydraulic circuits. One hydraulic
circuit supplies fluid to the front disc brakes and
the other hydraulic circuit supplies fluid to the
rear drum brakes. These two circuits are
supplied by a common hydraulic brake fluid
reservoir, with a fluid level sensor.
*
[DR22300(ALL)11/89]
The brake light in the instrument cluster will
light for low brake fluid in the common brake
fluid reservoir.
*
[DR22400(ALL)05/95]
RWARNING
An increase in pedal travel will result in
reduced braking capability. The brake
system should be checked immediately.
%*
[DR22500(ALL)10/94]
Rear Anti-lock Brakes
[DR22700(ALL)06/95]
Your vehicle is equipped with a rear Anti-lock
Brake System (ABS). This system prevents at
least one and often both rear wheels from
completely locking up when the brakes are
applied in a panic stop, for example.
*
[DR22800(ALL)07/94]
Even with the Anti-lock Brake System, you
should be careful when braking. Front brake
lock up on any surface, even on smooth
pavement causes loss of steering control. Heavy
braking on roads with loose surfaces such as
snow or gravel, or severe pavement irregularities
could also cause you to lose steering control of
your vehicle.
File:10cpdra.ex
Update:Tue Aug 29 17:45:28 1995

201 %
*
[DR27450(ALL)03/95]
Traction-Lok Rear Axle (If equipped)
*
[DR27501(ALL)03/95]
This axle provides added drive away traction on
slippery surfaces, particularly when one or more
wheels are on a surface with poor traction.
*
[DR27550(ALL)03/93]
Extended use of other than matching size tires
on a Traction-Lok rear axle could result in a
permanent reduction in effectiveness. This loss of
effectiveness does not affect normal driving and
should not be noticeable to the driver.
%*
[DR27651(ALL)01/95]
High water
*
[DR27675(ALL)06/92]
Never attempt to cross water that is fast flowing
or of unknown depth.
*
[DR27701(ALL)05/90]
Do not drive through flooded areas unless you
are sure that the water is below the bottom of
the wheel hubs.
*
[DR27750(ALL)04/94]
If you must drive through high water, drive
slowly. You may have limited traction or wet
brakes, so allow extra stopping distance because
your vehicle will not stop as quickly as usual.
*
[DR27801(ALL)01/95]
After you drive through the standing water,
apply your brakes gently several times as your
vehicle moves slowly. This helps to dry the
brakes.
*
[DR27820(ALL)06/95]
NOTE: If the transmission and transfer case is
submerged in water, their fluids should
be checked and changed, if necessary.
*
[DR27825(ALL)03/93]
NOTE: All rear axle lube quantities must be
replaced every 100,000 miles
(160,000 km) or if the axle has been
submerged in water. Otherwise, the
lube should not be checked or changed
unless a leak is suspected or repair
required.
File:10cpdra.ex
Update:Tue Aug 29 17:45:28 1995

307
*
[SV33701(ALL)05/95]
It is preferable to check the transmission fluid
level at normal operating temperature, after
approximately 20 miles (30 km) of driving.
However, if necessary, you can check the fluid
level without having to drive 20 miles to obtain
a normal operating temperature if outside
temperatures are above50ÊF (10ÊC).
*
[SV33801(ALL)01/95]
NOTE: If the vehicle has been operated for an
extended period at high speeds or in
city traffic during hot weather, or
pulling a trailer, the vehicle should be
turned off for about 30 minutes to
allow the fluid to cool before checking.
%*
[SV33901(ALL)02/95]
Checking the Automatic Transmission
Fluid
*
[SV33910(ALL)06/95]
With the vehicle on a level surface, start the
engine and move the transmission shift selector
through all of the gear ranges allowing sufficient
time for each position to engage. Securely latch
the transmission shift selector in the P (Park)
position, fully set the parking brake and leave
the engine running.
*
[SV33930(ALL)10/89]
RWARNING
Your vehicle should not be driven if the
fluid level is below the bottom hole on
the dipstick and outside temperatures are
above50ÊF (10ÊC).
*
[SV33940(ALL)02/95]
Wipe off the dipstick cap (located toward the
passenger's side of the engine), pull the dipstick
out and wipe the indicator end clean. Put the
dipstick back into the filler tube and make sure
it is fully seated. Pull the dipstick out and read
the fluid level.
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Update:Tue Aug 29 17:51:51 1995

309 [SV35800(ALL)07/95]
Driveline Universal Joint and Slip
Yoke
*
[SV36000(ALL)06/93]
The universal joints that come standard with
your vehicle do not require lubrication. If your
original equipment universal joints are replaced
with universal joints equipped with grease
fittings, lubrication will be necessary at the
intervals shown in theMaintenance Schedule and
Recordbooklet.
%
*
[SV36300(ALL)03/95]
Brake Fluid
*
[SV36350(ALL)05/90]
Your vehicle is equipped with a brake fluid level
indicator in the master cylinder which lights the
BRAKE warning light on the instrument panel
when the brake fluid level is low.
*
[SV36400(ALL)03/95]
Under normal circumstances, your vehicle
should not use up brake fluid rapidly. However,
expect the level of the brake fluid to slowly fall
as you put more mileage on your vehicle and
the brake pads wear.
*
[SV36500(ALL)08/95]
Check the brake fluid at least once a year. You
can do this by looking at the fluid level in the
plastic brake fluid reservoir on the master
cylinder. The fluid level should be at or near the
MAX mark.
*
[SV36550(ALL)05/95]
RWARNING
Brake fluid is toxic.
*
[SV36560(ALL)07/95]
If brake fluid contacts eyes, flush eyes with
running water for 15 minutes. Get medical
attention if irritation persists. If taken internally,
drink water and induce vomiting. Get medical
attention immediately.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

310 %
*
[SV36600(ALL)02/95]
If the fluid is low, carefully clean and remove
the filler cap from the reservoir. Fill the
reservoir to the MAX line with Ford High
Performance DOT 3 Brake Fluid C6AZ-19542-AA
or DOT 3 equivalent fluid meeting Ford
specification ESA-M6C25-A.
*
[SV36850(ALL)12/91]
NOTE: If brake fluid is spilled on painted
surfaces, it must be flushed and wiped
away immediately. Brake fluid may
dissolve the paint finish on your
vehicle.
*
[SV36900(ALL)01/95]
RWARNING
If you use a brake fluid that is not DOT
3, you will cause permanent damage to
your brakes.
*
[SV37000(ALL)01/95]
Do not fill the reservoir above the MAX line.
*
[SV37100(ALL)01/95]
If you find that the fluid level is excessively low
Ð below the seam or ridge on the outside of the
plastic reservoir Ð have the brake system
inspected.
*
[SV37200(ALL)01/95]
RWARNING
Do not let the reservoir for the master
cylinder run dry. This may cause the
brakes to fail.
[SV37300(ALL)08/95]
quarter page art:0095017-A
Brake master cylinder reservoir
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

360 Index
Automatic transmission
driving an automatic overdrive..... 188
fluid, adding............. 308
fluid, checking............ 307
fluid, refill capacities......... 335
fluid, specification........... 338
Axle
lubricant specifications......... 338
refill capacities............ 335
traction lok............201, 297
B
Backing up............... 188
Basic vehicle warranty........... 4
Battery................. 304
acid, treating emergencies.....225, 305
charging system warning light...... 81
disconnecting............. 228
how to service............ 304
jumping a disabled battery....... 225
maintenance-free........... 304
proper disposal, recycling....... 305
replacement, specifications....... 337
servicing............... 304
voltage gauge.............. 82
when storing your vehicle....... 344
Brake fluid............... 309
brake warning light........... 75
checking and adding......... 309
description.............. 309
specifications...........310, 338
Brakelamp, high-mount......... 106
Brakes................. 193
adjustment.............. 193
anti-lock............... 193
applying the brakes.......... 196
brake warning light........... 75
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Update:Tue Aug 29 17:47:05 1995

Index 361
Brakes (continued)
fluid, checking and adding...... 309
fluid, refill capacities......... 309
fluid, specifications........310, 338
front disc.............. 193
if brakes do not grip well....... 195
master cylinder............ 309
new brake linings............ 7
noise..............193, 195
parking............... 197
power braking............ 193
rear anti-lock............. 194
servicing.............195, 309
stopping distances........196, 198
trailer................ 219
when storing your vehicle....... 344
Brake-shift interlock.......... 66,187
Break-in period.............. 7
Brights (high beams)......... 84,110
Built-in child seat
cleaning................ 57
operation............... 48
Bulbs, replacing............. 322
halogen............... 323
headlamps.............. 323
C
Canada, customer assistance....... 253
Canada, warranty information....... 4
Canadian Motor Vehicle Arbitration Plan
(CAMVAP).............. 253
Capacities for refilling fluids....... 335
Carbon monoxide in exhaust........ 71
Car seats for children
(see Child safety seats)......... 34
Cassette tape player (see Electronic
sound system)......163, 169, 175, 177
Catalytic converter........... 331
CD player (see Electronic sound system) . 156
Chains, tires.............. 302
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Update:Tue Aug 29 17:47:05 1995

Index 373
Power steering
dipstick............... 311
driving with power steering...... 191
fluid, checking and adding...... 311
fluid, specifications.......... 338
servicing............... 191
Prop rod, hood............. 268
R
Radio (see Electronic sound systems) . . . 149
Rear anti-lock brakes.......... 194
Rear axle
lubricant specification......... 338
refill capacity............. 335
traction lok............201, 297
Rear climate control system........ 98
Rear window
defroster................ 99
washer reservoir........... 291
Refill capacities for fluids........ 335
Regulations, National Highway Traffic
Safety Administration......... 252
Reporting safety defects......... 252
Restraints, safety (see Safety restraints)
adult................. 11
child.................. 32
infant............... 32,34
Roadside assistance........... 245
Roadside emergencies.......... 225
Rotating the tires............ 297
S
Safe driving tips............ 198
Safety belts (see Safety restraints)...... 11
Safety chains, when towing a trailer . . . 219
Safety Compliance Certification Label.... 5
File:cpixa.ex
Update:Tue Aug 29 17:47:05 1995