coolant FORD AEROSTAR 1997 1.G Owners Manual

17 %
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[IS09500(ALL)05/96]
Fuel Gauge
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[IS09700(ALL)01/96]
The fuel gauge displays approximately how
much fuel is in the fuel tank only when the
ignition switch is ON.
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[IS09850(ALL)01/96]
For a proper fuel gauge indication after adding
fuel, the ignition switch should be in the OFF
position while the vehicle is being refueled.
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[IS09900(ALL)01/96]
The fuel gauge indicator may vary slightly while
the vehicle is in motion. This is the result of fuel
movement within the tank. An accurate reading
may be obtained with the vehicle on smooth,
level ground.
[IS10000(ALL)01/96]
one inch art:0020061-C
Fuel gauge
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[IS11100(ALL)03/96]
Engine Coolant Temperature Gauge
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[IS11201(ALL)02/96]
This gauge indicates the temperature of the
engine coolant, not the coolant level. If the
coolant is not at its proper level or mixture, the
gauge indication will not be accurate.
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[IS11301(ALL)05/96]
The pointer moves from the C (cold) mark into
the NORMAL band as the engine coolant warms
up. It is acceptable for the pointer to fluctuate
within the NORMAL band under normal driving
conditions. Under certain driving conditions,
such as heavy stop and go traffic or driving up
hills in hot weather, the pointer may move to
the top of the NORMAL band.
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[IS11401(ALL)04/96]
If, under any circumstances, the pointer moves
above the NORMAL band, the engine is
overheating and continued operation may cause
engine damage.
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18
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[IS11501(ALL)03/96]
If your engine overheats:
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[IS11601(ALL)03/96]
1. Pull off the road as soon as it is safely
possible.
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[IS11701(ALL)01/96]
2. Turn off the engine.
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[IS11801(ALL)03/96]
3. Let the engine cool.DO NOT REMOVE
COOLANT SYSTEM FILL CAP UNTIL
THE ENGINE IS COOL.
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[IS11901(ALL)01/96]
4. Check the coolant level following the
instructions on checking and adding coolant
to your engine. Refer toEngine coolantin the
Index. If you do not follow these
instructions, you or others could be injured.
[IS12325(ALL)01/96]
quarter page art:0020541-B
Engine coolant temperature gauge
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[IS12601(ALL)03/96]
Speedometer
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[IS12700(ALL)03/96]
The speedometer tells you how many miles
(kilometers) per hour your vehicle is moving.
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[IS12750(ALL)03/96]
Your vehicle contains a speedometer which
receives its input from the Anti-Lock brake
sensor. The speedometer is also used to provide
a speed signal for correct operation of the
vehicle's Powertrain Control Module (PCM),
electronic transmission, and speed control (if so
equipped). Because of this, it is very
IMPORTANT to change the speedometer's
internal conversion constant if the size of the
tires on the vehicle is changed. Changing the
conversion constant to the proper value when
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157
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[TO07450(ALL)01/96]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[TO07500(ALL)01/96]
If you consistently start your vehicle in subzero
temperatures, use an engine block heater (if
your vehicle has this option).
%*
[TO07600(ALL)01/96]
Engine Block Heater (If equipped)
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[TO07700(ALL)01/96]
Engine block heaters are strongly recommended
if you live in a region where temperatures reach
-10ÊF (-23ÊC) orbelow. An engine block heater
warms the engine coolant, which improves
starting, warms up the engine faster, and allows
the heater-defrost system to respond quickly.
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[TO08000(ALL)01/96]
RWARNING
To prevent electrical shock, do not use
your heater with ungrounded electrical
systems or two-pronged (cheater) adapters.
*
[TO08100(ALL)01/96]
For best results, plug the heater in at least three
hours before you start your vehicle. Using the
heater for longer than three hours will not
damage the engine, so you can plug it in at
night to start your vehicle the following
morning.
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[TO08150(ALL)01/96]
NOTE: Be sure to disconnect the engine block
heater before driving your vehicle.
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184
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[GF30301(ALL)01/96]
q
GAWR (Gross Axle Weight Rating)
[GF30305(ALL)01/96]
q
GAWR F (Gross Axle Weight Rating Front)
[GF30307(ALL)01/96]
q
GAWR R (Gross Axle Weight Rating Rear)
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[GF30310(ALL)01/96]
q
GCWR (Gross Combined Weight Rating)
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[GF30320(ALL)01/96]
q
Maximum Trailer Weight Rating
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[GF30330(ALL)01/96]
q
Maximum Trailer Weight
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[GF30340(ALL)01/96]
q
Trailer Weight Range
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[GF30351(ALL)01/96]
Base Curb Weight
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[GF30401(ALL)01/96]
The Base Curb Weight is the weight of the
vehicle including fuel, coolants, lubricants,
emergency tools, spare wheel and tire. It also
includes any equipment that isstandardon that
model. It does not include passengers, cargo or
optional equipment installed by factory, dealer,
aftermarket supplier or customer.
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[GF30451(ALL)01/96]
Payload
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[GF30501(ALL)01/96]
Payload is the combined, maximum allowable
weight of cargo, occupants and optional
equipment that the truck is designed to carry. It
is Gross Vehicle Weight Rating minus the base
curb weight.
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[GF30550(ALL)01/96]
Gross Vehicle Weight (GVW)
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[GF30650(ALL)01/96]
It is important to remember that GVWis not a
limit or a specification.If an owner loads up a
vehicle and weighs it, that's the GVW at that
moment. If the owner piles on more of a load
and weighs it again, that becomes the GVW.
%*
[GF30701(ALL)01/96]
Gross Vehicle Weight Rating (GVWR)
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[GF30750(ALL)01/96]
To avoid overloading a vehicle, the owner
should observe the manufacturer's specified
Gross Vehicle Weight Rating. The GVWR is the
maximum total weight of base vehicle,
passengers, optional components and cargo that
a particular vehicle was designed to carry.
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Update:Wed Jun 5 12:04:06 1996

238 [MC08300(ALL)01/96]
quarter page art:0095017-ABrake master cylinder reservoir
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[MC08500(ALL)02/96]
Windshield Washer Fluid
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[MC08520(ALL)02/96]
Check the level of the windshield washer fluid
every time you stop for fuel. The reservoir for
the windshield washer fluid is located in the
engine compartment.
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[MC08530(ALL)01/96]
RWARNING
Do not put windshield washer fluid in the
container for the engine coolant.
[MC08540(ALL)01/96]
quarter page art:0020358-A
Windshield washer reservoir
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240 [MC08590(ALL)05/96]
one third page art:0020362-CLiftgate window washer reservoir
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[MC08700(ALL)01/96]
Engine Coolant
%*
[MC08710(ALL)01/96]
Checking the Engine Coolant
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[MC08720(ALL)05/96]
NOTE: Be sure to read and understand
Precautions When Servicing Your
Vehicleat the beginning of this chapter.
[MC08725(ALL)05/96]
Your vehicle's engine coolant protects the engine
from overheating in the summer and from
freezing in the winter. Check the level of the
engine coolant at least once a month, but
preferably each time you stop for fuel. Simply
look at the engine coolant recovery reservoir
located in the engine compartment. To locate
this reservoir, see the diagram of your vehicle's
engine underEngine Compartmentin the
Capacities and Specificationschapter.
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241
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[MC08755(ALL)05/96]
Adding Engine Coolant
[MC08760(ALL)01/96]
quarter page art:0020354-A
Adding engine coolant to reservoir
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[MC08765(ALL)05/96]
RWARNING
Do not put engine coolant in the container
for the windshield washer fluid.
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[MC08770(ALL)05/96]
When the engine is cool, add a 50/50 mixture of
engine coolant and water to the engine coolant
recovery reservoir Ð DO NOT ADD DIRECTLY
TO THE RADIATOR. Add straight water only in
an emergency, but you should replace it with a
50/50 mixture of coolant and distilled water as
soon as possible.
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[MC08772(ALL)05/96]
Check the coolant level in the coolant recovery
reservoir the next few times you drive the
vehicle. If necessary, add enough of a 50/50
mixture of coolant and water to bring the liquid
level to the fill line on the reservoir.
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[MC08775(ALL)05/96]
RWARNING
Never remove the coolant recovery cap
while the engine is running or hot.
[MC08780(ALL)01/96]
If you must remove the coolant recovery cap,
follow these steps to avoid personal injury
caused by escaping steam or engine coolant:
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242 [MC08785(ALL)01/96]1. Before you remove the cap, turn the engine
off and let it cool.
[MC08790(ALL)01/96]
2. When the engine is cool, wrap a thick cloth
around the cap and turn it slowly,
counterclockwise to the first stop.
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[MC08800(ALL)05/96]
3. Step back while the pressure releases.
*
[MC08810(ALL)05/96]
4. When you are sure that all the pressure has
been released, use the cloth to press the cap
down, turn it counterclockwise, and remove
it.
[MC08815(ALL)01/96]
UseFord Premium Engine Coolant
E2FZ-19549-AA(in Canada, Motorcraft CXC-8-B)
or an equivalent premium engine coolant that
meets Ford specification ESE-M97B44-A. Ford
Premium Engine Coolant is an optimized
formula that will protect all metals and rubber
elastomers used in Ford cooling systems for 4
years or 50,000 miles (80,000 km).
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[MC08820(ALL)05/96]
Do not use alcohol or methanol antifreeze or any
engine coolants mixed with alcohol or methanol
antifreeze. Do not use supplemental coolant
additives in your vehicle. These additives may
harm your engine cooling system.The use of an
improper coolant may void the warranty of
your vehicle's engine cooling system.
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[MC08825(ALL)05/96]
Recycled engine coolant
*
[MC08830(ALL)05/96]
Ford Motor Company recommends that Ford
and Lincoln-Mercury dealers use recycled engine
coolant produced by Ford-approved processes.
Not all coolant recycling processes produce
coolant which meets Ford specification
ESE-M97B44-A, and use of such coolant may
harm engine and cooling system components.
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Update:Fri Jun 7 14:30:56 1996

243
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[MC08835(ALL)05/96]
Always dispose of used automotive fluids in a
responsible manner. Follow your community's
regulations and standards for recycling and
disposing of automotive fluids.
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[MC08840(ALL)05/96]
Coolant refill capacity
*
[MC08845(ALL)05/96]
To find out how much fluid your vehicle's
cooling system can hold, refer toRefill capacities
in theCapacities and specificationschapter.
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[MC08850(ALL)05/96]
Have your dealer check the engine cooling
system for leaks if you have to add more than a
quart (liter) of engine coolant per month.
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[MC08855(ALL)05/96]
Severe winter climate
[MC08860(ALL)01/96]
If you drive in extremely cold climates (less than
S34ÊF (S38ÊC), it may be necessary to increase
the coolant concentration above 50%. Refer to
the chart on the coolant container to ensure the
coolant concentration in your vehicle is such that
the coolant will not freeze at the temperature
level in which you drive during winter months.
Never increase the engine coolant concentration
above 60%. Leave a 50/50 mixture of engine
coolant and water in your vehicle year-round in
non-extreme climates.
%*
[MC08865(ALL)01/96]
Checking Hoses
*
[MC08870(ALL)01/96]
Inspect all engine and heater system hoses for
deterioration, leaks and loose clamps before
adding or replacing engine coolant. Make
whatever repairs or replacements that are
necessary using Motorcraft parts or their
equivalents.
%*
[MC08875(ALL)05/96]
Engine Coolant Drain and Flush
[MC08915(ALL)05/96]
Proper procedures for flushing the cooling
system can be found in theService Manual,or
you can see a qualified technician.
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244 [MC08970(ALL)04/96]NOTE: Due to air being trapped in the 4.0L
engine cooling system, it is not
unusual to experiencea4to7ounce
(120 to 210 ml) coolant loss up to 7,500
miles (12,000 km) after initial system
fill.
%
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[MC09000(ALL)01/96]
Power Steering Fluid
*
[MC09020(ALL)01/96]
Check the level of the power steering fluid at
least twice a year (i.e., every Spring and Fall).
%*
[MC09030(ALL)01/96]
Checking and Adding Power Steering
Fluid
*
[MC09035(ALL)04/96]
1. Start the engine and let it run until the
power steering fluid reaches normal
operating temperature. The power steering
fluid will be at the right temperature when
the engine coolant temperature gauge in the
instrument cluster is near the center of the
NORMAL operating temperature range.
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[MC09040(ALL)01/96]
2. While the engine idles, turn the steering
wheel back and forth several times. Make
sure that the cap assembly is installed at this
time.
*
[MC09045(ALL)01/96]
3. Turn the engine off.
%*
[MC09050(ALL)01/96]
4. Check the fluid level on the dipstick (which
is highlighted in yellow in your vehicle). The
fluid level should be between the arrows in
the FULL HOT range, which is marked on
the side of the dipstick, opposite the side
marked FULL COLD. Do not add fluid if the
level is within the FULL HOT range.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996