air FORD B MAX 2012 1.G Service Manual

Downloaded from www.Manualslib.com manuals search engine UNDER BONNET OVERVIEW - 1.0L ECOBOOST
(74KW/100PS)/1.0L ECOBOOST (90KW/120PS)
Engine coolant reservoir*: See Engine Coolant Check (page 140).A
Brake and clutch fluid reservoir (right-hand drive)*: See Brake and ClutchFluid Check (page 141).B
Engine oil filler cap*: See Engine Oil Check (page 139).C
Battery: See Changing the 12V Battery (page 141).D
Brake and clutch fluid reservoir (left-hand drive)*: See Brake and Clutch FluidCheck (page 141).E
Engine compartment fuse box. See Fuses (page 124).F
Windscreen and rear window washer fluid reservoir: See Washer Fluid Check(page 141).G
Air cleaner: No maintenance necessary.H
Engine oil dipstick*: See Engine Oil Check (page 139).I
* The filler caps and the engine oil dipstick are coloured for easy identification.
136Maintenance

Downloaded from www.Manualslib.com manuals search engine UNDER BONNET OVERVIEW - 1.4L DURATEC-16V
(66KW/90PS)/1.6L DURATEC-16V TI-VCT (77KW/105PS) -
SIGMA
Engine coolant reservoir*: See Engine Coolant Check (page 140).A
Brake and clutch fluid reservoir (right-hand drive)*: See Brake and ClutchFluid Check (page 141).B
Engine oil filler cap*: See Engine Oil Check (page 139).C
Battery: See Changing the 12V Battery (page 141).D
Brake and clutch fluid reservoir (left-hand drive)*: See Brake and Clutch FluidCheck (page 141).E
Engine compartment fuse box. See Fuses (page 124).F
Windscreen and rear window washer fluid reservoir: See Washer Fluid Check(page 141).G
Air cleaner: No maintenance necessary.H
Engine oil dipstick*: See Engine Oil Check (page 139).I
* The filler caps and the engine oil dipstick are coloured for easy identification.
137Maintenance

Downloaded from www.Manualslib.com manuals search engine UNDER BONNET OVERVIEW - 1.5L DURATORQ-TDCI
(55KW/75PS)/1.6L DURATORQ-TDCI (70KW/95PS) (T3)
Engine coolant reservoir*: See Engine Coolant Check (page 140).A
Brake and clutch fluid reservoir (right-hand drive)*: See Brake and ClutchFluid Check (page 141).B
Engine oil filler cap*: See Engine Oil Check (page 139).C
Battery: See Changing the 12V Battery (page 141).D
Brake and clutch fluid reservoir (left-hand drive)*: See Brake and Clutch FluidCheck (page 141).E
Engine compartment fuse box. See Fuses (page 124).F
Windscreen and rear window washer fluid reservoir: See Washer Fluid Check(page 141).G
Air cleaner: No maintenance necessary.H
Engine oil dipstick*: See Engine Oil Check (page 139).I
* The filler caps and the engine oil dipstick are coloured for easy identification.
138Maintenance

Downloaded from www.Manualslib.com manuals search engine CLEANING THE EXTERIOR
WARNINGS
If you use a car wash with a waxingcycle, make sure that you remove thewax from the windscreen.
Prior to using a car wash facilitycheck the suitability of it for yourvehicle.
Some car wash installations usewater at high pressure. This coulddamage certain parts of your vehicle.
Remove the aerial before using anautomatic car wash.
Switch the heater blower off toprevent contamination of the freshair filter.
We recommend that you wash your vehiclewith a sponge and lukewarm watercontaining a car shampoo.
Cleaning the Headlamps
WARNINGS
Do not scrape the headlamp lensesor use abrasives, alcoholic solventsor chemical solvents to clean them.
Do not wipe the headlamps whenthey are dry.
Cleaning the Rear Window
WARNING
Do not scrape the inside of the rearwindow or use abrasives or chemicalsolvents to clean it.
Use a clean, lint free cloth or a dampchamois leather to clean the inside of therear window.
Cleaning the Chrome Trim
WARNINGS
Do not use abrasives or chemicalsolvents. Use soapy water.
Do not apply cleaning product to hotsurfaces and do not leave cleaningproduct on chrome surfaces for aperiod of time exceeding that which isrecommended.
Industrial-strength (heavy-duty)cleaners, or cleaning chemicals, maycause damage over a period of time.
Body Paintwork Preservation
WARNINGS
Do not polish your vehicle in strongsunshine.
Do not allow polish to touch plasticsurfaces. It could be difficult toremove.
Do not apply polish to thewindscreen or rear window. Thiscould cause the wipers to becomenoisy and they may not clear the windowproperly.
We recommend that you wax thepaintwork once or twice a year.
CLEANING THE INTERIOR
Seat Belts
WARNINGS
Do not use abrasives, or chemicalsolvents to clean them.
Do not allow moisture to penetratethe seat belt retractor mechanism.
153Vehicle Care

Downloaded from www.Manualslib.com manuals search engine Clean the seat belts with interior cleaneror water applied with a soft sponge. Letthe seat belts dry naturally, away fromartificial heat.
Instrument Cluster Screens, LCDScreens and Radio Screens
WARNING
Do not use abrasives, alcoholicsolvents or chemical solvents toclean them.
Rear Windows
WARNING
Do not use any abrasive materials toclean the interior of the rearwindows.
Note:Do not install stickers or labels to theinterior of the rear windows.
REPAIRING MINOR PAINT
DAMAGE
You should repair paintwork damagecaused by stones from the road or minorscratches as soon as possible. A choice ofproducts are available from an authoriseddealer.
Remove particles such as bird droppings,tree sap, insect deposits, tar spots, roadsalt and industrial fallout before repairingpaint chips.
Always read and follow the manufacturer’sinstructions before using the products.
CLEANING THE ALLOY
WHEELS
Note:Do not apply a cleaning chemical towarm or hot wheel rims and covers.
Note:Industrial-strength (heavy-duty)cleaners, or cleaning chemicals, incombination with brush agitation to removebrake dust and dirt, could wear away theclear coat finish over a period time.
Note:Do not use hydrofluoric acid-basedor high caustic-based wheel cleaners, steelwool, fuels or strong household detergent.
Note:If you intend parking your vehicle foran extended period after cleaning thewheels with a wheel cleaner, drive yourvehicle for a few minutes before doing so.This will reduce the risk of increasedcorrosion of the brake discs, brake pads andlinings.
Note:Some automatic car washes maycause damage to the finish on your wheelrims and covers.
Alloy wheels and wheel covers are coatedwith a clear coat paint finish. To maintaintheir condition we recommend that you:
•Clean them weekly with therecommended wheel and tyre cleaner.
•Use a sponge to remove heavydeposits of dirt and brake dustaccumulation.
•Rinse them thoroughly with apressurised stream of water when youhave completed the cleaning process.
We recommend that you use Ford servicewheel cleaner. Make sure that you readand follow the manufacturer’s instructions.
Using other non-recommended cleaningproducts can result in severe andpermanent cosmetic damage.
154Vehicle Care

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
A decal with tyre pressure data is locatedin the driver’s door opening.
Check and set the tyre pressure at theambient temperature in which you areintending to drive your vehicle and whenthe tyres are cold.
Note:Check your tyre pressures regularlyto optimise fuel economy.
Note:Use only approved wheel and tyresizes. Using other sizes could damage yourvehicle and will make the National TypeApproval invalid.
Note:If you change the diameter of thetyres from that fitted at the factory, thespeedometer may not display the correctspeed. Take your vehicle to an authoriseddealer to have the engine managementsystem reprogrammed.
Note:If you intend to change the size of thewheels from that fitted at the factory, checkthe suitability with an authorised dealer.
TEMPORARY MOBILITY KIT
Your vehicle may not have a spare tyre.Therefore you will have an emergency kitwhich will only repair one flat tyre.
The kit is located in the spare wheel well.
General Information
WARNINGS
Depending on the type and extent oftyre damage, some tyres can only bepartially sealed or not sealed at all.Loss of tyre pressure can affect vehiclehandling, leading to loss of vehicle control.
Do not use the kit on a previouslydamaged tyre, for example when ithas been driven under inflated.
WARNINGS
Do not use the kit on run flat tyre.
Do not try to seal damage other thanthat located within the visible treadof the tyre.
Do not try to seal damage to thetyre’s sidewall.
The kit seals most tyre punctures [with adiameter of up to 1/4 inch (sixmillimetres)] to temporarily restoremobility.
Observe the following rules when using thekit:
•Drive with caution and avoid makingsudden steering or driving manoeuvres,especially if your vehicle is heavilyloaded or you are towing a trailer.
•The kit will provide you with anemergency temporary repair, enablingyou to continue your journey to the nextvehicle or tyre dealer, or to drive amaximum distance of 125 miles(200 kilometres).
•Do not exceed a maximum speed of50 mph (80 km/h).
•Keep the kit out of the reach ofchildren.
•Only use the kit when the ambienttemperature is between -22°F (–30°C)and +158°F (+70°C).
Using the Kit
WARNINGS
Compressed air can act as anexplosive or propellant.
Never leave the kit unattended whilein use.
Do not keep the compressoroperating for more than 10 minutes.
155Wheels and Tyres

Downloaded from www.Manualslib.com manuals search engine Note:Use the kit only for the vehicle withwhich it was supplied.
•Park your vehicle at the roadside sothat you do not obstruct the flow oftraffic and so that you are able to usethe kit without being in danger.
•Apply the parking brake, even if youhave parked on a level road, to makesure that your vehicle will not move.
•Do not attempt to remove foreignobjects like nails or screws penetratingthe tyre.
•Leave the engine running while the kitis in use, but not if your vehicle is in anenclosed or poorly ventilated area (forexample, inside a building). In thesecircumstances, switch the compressoron with the engine turned off.
•You must replace the sealant bottlewith a new one before the expiry date(see top of bottle).
•Inform all other users of your vehiclethat the tyre has been temporarilysealed with the kit. Make them awareof the special driving conditions to beobserved.
Inflating the Tyre
WARNINGS
Check the sidewall of the tyre priorto inflation. If there are any cracks,bumps or similar damage, do notattempt to inflate the tyre.
Do not stand directly beside the tyrewhile the compressor is pumping.
Watch the sidewall of the tyre. If anycracks, bumps or similar damageappear, turn off the compressor andlet the air out by means of the pressurerelief valve I. Do not continue driving withthis tyre.
WARNINGS
The sealant contains natural rubberlatex. Avoid contact with skin andclothing. If this happens, rinse theaffected areas immediately with plenty ofwater. Consult a doctor if you experiencean adverse reaction.
If the tyre inflation pressure does notreach 26 psi (1.8 bar) within 10minutes, the tyre may have sufferedexcessive damage, making a temporaryrepair impossible. In this case, do notcontinue driving with this tyre.
LabelA
Sealant bottleB
156Wheels and Tyres

Downloaded from www.Manualslib.com manuals search engine Sealant bottle hoseC
Bottle holderD
Pressure gaugeE
Power plug with cableF
Compressor switchG
Repair kit hoseH
Pressure relief valveI
1.Remove the kit from the wrapping.
2.Peel off the label A showing themaximum permissible speed of50 mph (80 km/h) from the sealantbottle and attach it to the instrumentpanel in the driver’s field of view. Makesure the label does not obscureanything important.
3.Take the hose H with the pressure reliefvalve I and the power plug with cableF out of the kit.
4.Connect the hose H with the pressurerelief valve I to the sealant bottle B.
5.Engage the sealant bottle B into thebottle holder D.
6.Remove the valve cap from thedamaged tyre.
7.Screw the sealant bottle hose C firmlyonto the valve of the damaged tyre.
8.Make sure that the compressor switchG is in position 0.
9.Insert the power plug F into the cigarlighter socket or auxiliary power socket.See Cigar Lighter (page 81). SeeAuxiliary Power Points (page 81).
10.Start the engine.
11.Move the compressor switch G toposition 1.
12.Inflate the tyre for no longer than 10minutes to an inflation pressure ofminimum 26 psi (1.8 bar) and amaximum of 51 psi (3.5 bar). Movethe compressor switch G to position0 and check the current tyre pressurewith pressure gauge E.
Note:If a tyre pressure of 26 psi (1.8 bar)is not reached do not continue.
Note:When pumping in the sealant throughthe tyre valve, the pressure may rise up to87 psi (6 bar) but will drop again after about30 seconds.
13.Remove the power plug F from thecigar lighter socket or auxiliary powersocket.
14.Quickly unscrew the hose C from thetyre valve. Fasten the valve cap again.
15.Leave the sealant bottle B in thebottle holder D.
16.Make sure the kit is stored safely, butstill easily accessible in your vehicle.The kit will be required again whenyou check the tyre pressure.
17.Immediately drive approximatelytwo miles (three kilometres) so thatthe sealant can seal the damagedarea.
WARNING
If you experience heavy vibrations,unsteady steering behavior or noiseswhile driving, reduce your speed anddrive with caution to a place where it issafe for you to stop your vehicle. Recheckthe tyre and its pressure. If the tyrepressure is less than 14.7 psi (1 bar) or ifthere are any cracks, bumps or similardamage visible, do not continue drivingwith this tyre.
157Wheels and Tyres

Downloaded from www.Manualslib.com manuals search engine 18.Stop your vehicle after drivingapproximately two miles (threekilometres). Check, and wherenecessary, adjust the pressure of thedamaged tyre.
19.Attach the kit and read the tyrepressure from the pressure gauge E.
20.Adjust it to the specified pressure.See Technical Specifications(page 164).
21.Once you have inflated the tyre to itscorrect tyre pressure, move thecompressor switch G to position 0,remove the power plug F from thesocket, unscrew the hose C andfasten the valve cap.
22.Leave hose C and H connected to thesealant bottle B and store the kitaway safely.
23.Go to the nearest tyre specialist toget the damaged tyre replaced.Before the tyre is removed from therim, inform your tyre dealer that thetyre contains sealant. You mustrenew the sealant bottle B and hoseC as soon as possible once used.
Note:Remember that emergency roadsidekits only provide temporary mobility.Regulations concerning tyre repair afterusage of the kit may differ from country tocountry. You should consult a tyre specialistfor advice.
WARNING
You must, make sure the tyre isadjusted to the recommendedinflation pressure. See TechnicalSpecifications (page 164). You must,monitor the tyre pressure until the sealedtyre is replaced.
Empty sealant bottles can be disposed oftogether with normal household waste.Return remains of sealant to your dealeror dispose of it in compliance with localwaste disposal regulations.
TYRE CARE
To make sure the front and rear tyres ofyour vehicle wear evenly and last longer,we recommend that you swap the tyresfrom front to rear and vice versa at regularintervals of between 3000 and 6000 miles(5000 and 10000 kilometres).
WARNING
Do not scrub the sidewalls of thetyres when you are parking.
If you have to mount a kerb, do so slowlyand approach it with the wheels atright-angles to the curb.
Examine the tyres regularly for cuts, foreignobjects and uneven wear of the tread.Uneven wear could mean that the wheelalignment is outside specification.
Check the tyre pressures (including thespare) when cold, every two weeks.
158Wheels and Tyres

Downloaded from www.Manualslib.com manuals search engine USING WINTER TYRES
WARNING
When using winter tyres on yourvehicle, you must make sure that youfit the correct type of wheel nuts.
If winter tyres are used, make sure that thetyre pressures are correct. See TechnicalSpecifications (page 164).
USING SNOW CHAINS
WARNINGS
Do not exceed 30 mph (50 km/h).
Do not use snow chains on snow-freeroads.
Only fit snow chains to specifiedtyres. See TechnicalSpecifications (page 164).
If your vehicle has wheel trims,remove them before fitting snowchains.
Note:The anti-lock braking system willcontinue to operate normally.
Only use small link snow chains.
Only use snow chains on the front wheels.
Vehicles With Stability Control
When stability control is on, your vehiclemay exhibit some unusual drivingcharacteristics. To reduce this, switchtraction control off. See Using StabilityControl (page 103).
TYRE PRESSURE
MONITORING SYSTEM
WARNINGS
The system does not relieve you ofyour responsibility to regularly checkthe tyre pressures.
The system will only provide a lowtyre pressure warning. It will notinflate the tyres.
Do not drive on significantlyunder-inflated tyres. This may causethe tyres to overheat and fail.Under-inflation reduces fuel efficiency, tyretread life and may also affect your abilityto drive your vehicle safely.
Do not bend or damage the valveswhen you are inflating the tyres.
Have tyres installed by an authoriseddealer.
The deflation detection system will alertyou if there is a change of air pressure inany tyre. It does this by using the anti-lockbraking sensors to detect the rollingcircumference of the wheels. When thecircumference changes, this indicates lowtyre pressure. A warning message isdisplayed in the information display andthe message indicator will illuminate. SeeInformation Messages (page 62).
If a low pressure warning message isdisplayed in the information display, checkthe tyre pressures as soon as possible andinflate them to the recommendedpressure. See Technical Specifications(page 164).
If this happens frequently, have the causedetermined and rectified as soon aspossible.
159Wheels and Tyres