service FORD BRONCO 2022 Service Manual

You may notice a reduction in vehiclespeed caused by reduced engine power inorder to manage the engine coolanttemperature. Your vehicle may enter thismode if certain high-temperature andhigh-load conditions take place. Theamount of speed reduction depends onvehicle loading, grade and ambienttemperature. If this occurs, there is noneed to stop your vehicle. You cancontinue to drive.
The air conditioning may automaticallyturn on and off during severe operatingconditions to protect the engine fromoverheating. When the coolanttemperature decreases to the normaloperating temperature, the air conditioningturns on.
If the coolant temperature gauge movesfully into the red zone, or if the coolanttemperature warning or service enginesoon messages appear in your informationdisplay, do the following:
1.Stop your vehicle as soon as it is safeto do so. Fully apply the parking brake,shift into park (P) or neutral (N).
2.Leave the engine running until thecoolant temperature gauge needlereturns to the normal position. If thetemperature does not drop afterseveral minutes, follow the remainingsteps.
3.Switch the engine off and wait for it tocool. Check the coolant level.
4.If the coolant level is at or below theminimum mark, add prediluted coolantimmediately.
5.If the coolant level is normal, restartthe engine and continue.
CHANGING THE ENGINE AIR
FILTER
WARNING: To reduce the risk ofvehicle damage and personal burninjuries, do not start your engine with theair cleaner removed and do not removeit while the engine is running.
Change the air filter element at the properintervals. See Scheduled Maintenance(page 459).
When changing the air filter element, useonly the air filter element listed. SeeCapacities and Specifications (page401).
Note:Failure to use the correct air filterelement could result in severe enginedamage that the vehicle Warranty may notcover.
Note: When servicing the air cleaner, donot allow foreign material to enter the airinduction system. The engine is susceptibleto damage from even small particles.
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HOW DOES THE BATTERYMANAGEMENT SYSTEM WORK
If excessive battery drain is detected, thesystem temporarily disables someelectrical systems to protect the battery.
Systems included are:
•Heated rear window.
•Heated seats.
•Climate control.
•Heated steering wheel.
•Audio unit.
•Navigation system.
A message could appear in the informationdisplay to alert you that battery protectionactions are active. This message is only fornotification that an action is taking place,and not intended to indicate an electricalproblem or that the battery requiresreplacement.
BATTERY MANAGEMENT SYSTEMLIMITATIONS
After battery replacement, or in somecases after charging the battery with anexternal charger, the battery managementsystem requires eight hours of vehicle sleeptime to relearn the battery state of charge.During this time, your vehicle must remainfully locked with the ignition switched off.
Note:Prior to relearning the battery stateof charge, the battery management systemcould temporarily disable some electricalsystems.
Electrical Accessory Installation
To make sure the battery managementsystem works correctly, do not connect anelectrical device ground connectiondirectly to the battery negative post. Thiscan cause inaccurate measurements ofthe battery condition and potentialincorrect system operation.
Note:If you add electrical accessories orcomponents to the vehicle, it couldadversely affect battery performance anddurability. This could also affect theperformance of other electrical systems inthe vehicle.
RESETTING THE BATTERYSENSOR
When you install a new battery, reset thebattery sensor by doing the following:
1.Switch the ignition on, and leave theengine off.
Note:Complete Steps 2 and 3 within 10seconds.
2.Flash the high beam headlamps fivetimes, ending with the high beams off.
3.Press and release the brake pedal threetimes.
The battery warning lamp flashes threetimes to confirm that the reset issuccessful.
RECYCLING AND DISPOSING OFTHE 12V BATTERY
Make sure that you dispose ofold batteries in anenvironmentally friendly way.Seek advice from your local authorityabout recycling old batteries.
12V BATTERY –
TROUBLESHOOTING
12V BATTERY – WARNING LAMPS
If it illuminates when the greenready to drive indicator isactivated, this indicates yourvehicle requires service. Have your vehiclechecked as soon as possible.
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12V BATTERY – INFORMATION MESSAGES
DetailsMessage
The charging system needs servicing. If the warning stays onor continues to come on, have your vehicle checked as soonas possible.
Check Charging System
The charging system needs servicing. If the warning stays onor continues to come on, have your vehicle checked as soonas possible.
Charging System ServiceSoon
The charging system needs servicing. Have your vehicleimmediately checked.Charging System ServiceNow
The battery management system determines that the 12Vbattery is at a low state of charge. Start the engine to chargethe battery or charge the battery using an aftermarket batterycharger. Always use the vehicle ground point when connectingthe negative cable of the external battery charger. See JumpStarting the Vehicle (page 303).This message clears onceyou restart your vehicle and the battery state of charge hasrecovered. Do not switch on the ignition when a batterycharger is in use to charge the battery.
Battery State of ChargeLow
The battery management system determines that the batteryis at a low state of charge. Turn the ignition off as soon aspossible to protect the battery. This message will clear oncethe vehicle has been started and the battery state of chargehas recovered. Turning off unnecessary electrical loads willallow faster battery state-of-charge recovery.
Turn Power Off To SaveBattery
Displayed when the battery management system detects anextended low-voltage condition. Various vehicle features willbe disabled to help preserve the battery. Turn off as many ofthe electrical loads as soon as possible to improve systemvoltage. If the system voltage has recovered, the disabledfeatures will operate again as normal.
Electrical Power SaverActive Some FeaturesTurned Off See Manual
CHANGING THE 12V BATTERY
The battery is in the engine compartment.See Under Hood Overview (page 321).
Your vehicle has a maintenance-freebattery. It does not require additionalwater during service.
For longer, trouble-free operation, keep thetop of the battery clean and dry and thebattery cables tightly fastened to thebattery terminals. If any corrosion ispresent on the battery or terminals, removethe cables from the terminals and cleanwith a wire brush. You can neutralize theacid with a solution of baking soda andwater.
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7.Close the hood and turn off the lamps.
Horizontal Aim Adjustment
Horizontal aim is not required for thisvehicle and is not adjustable.
EXTERIOR BULBS
EXTERIOR BULB SPECIFICATIONCHART
Replacement bulbs are specified in thechart below. Headlamp bulbs must bemarked with an authorized D.O.T. markingfor North America to make sure they havethe proper lamp performance, lightbrightness, light pattern and safe visibility.The correct bulbs will not damage thelamp assembly or void the lamp assemblywarranty and will provide quality bulbillumination time.
Power (Watt)SpecificationLamp
LEDLEDCenter high mounted stop lamp.
LEDLEDDaytime running lamp.
LEDLEDFront turn signal and parking lamp.
LEDLEDFront fog lamp.
LEDLEDFront side marker lamp.
LEDLEDHeadlamp low beam.
LEDLEDHeadlamp high beam.
LEDLEDRear turn signal - high series.
21/7WT21W/7WRear lamp, stoplamp, rear side markerlamp and rear turn signal - low series.
21WT21WReversing lamp - low series.
LEDLEDReversing lamp - high series.
LEDLEDSide turn signal lamp.
LEDLEDTaillamp.
Note:LED lamps are not serviceable. See an authorized dealer if they fail.
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7.Remove the three retaining boltssecuring the rear lamp to the body.
Note:Remove and install the retaining boltnear the wheel well before the retainingbolts near the luggage compartment.
8.Pull the rear lamp away from thevehicle and disconnect the electricalconnectors as needed.
9.To install, reverse the removalprocedure.
CHANGING A REAR LAMP BULB
Stoplamp, rear and turn signalbulb.A.
Reversing lamp bulb.B.
1.Remove the rear lamp assembly. SeeRemoving a Rear Lamp Assembly(page 335).
2.Rotate the bulb socketcounterclockwise and remove it fromthe rear lamp assembly.
3.To install, reverse the removalprocedure.
INTERIOR BULBS
INTERIOR BULB SPECIFICATIONCHART
Your vehicle has LED lamps. These are notserviceable items. See an authorized dealerif they fail.
DRIVE BELT ROUTING - 2.3L
ECOBOOST™
Short drive belt is on the secondpulley groove farthest fromengine.
A.
Long drive belt is on the firstpulley groove closest to engine.B.
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11.Make sure that the door bumperarrow is aligned to the service coverplate mark.
12.Gently close the door to the fullyclosed position and make sure thatthe bumper is under slightcompression. If the bumper is notslightly compressed while the door isin the fully closed position, adjust thebumper as needed.
Note:To avoid body damage, do not slamthe door until the bumper adjustments arefinalized.
13.Open and close the installed door afew times to make sure it is properlyaligned and that it operates normally.
14.To install additional doors, repeatsteps 3-13.
15.Return the hex tool and dooralignment pin to the tool kit andsecure the tool kit in the vehicle’scenter console.
16.Return the mirrors to the drivingposition.
Note:Rear seat occupant alert does notfunction with tube doors.
Latch Alignment Adjustments
Vertical Adjustments
To make vertical adjustments:
1.Loosen the upper and lower hingemounting bolts.
2.Engage the latch on the striker to makesure it is properly aligned.
3.Tighten the upper and lower hingemounting bolts, but do not apply finaltorque.
4.Disengage and reengage the latch fromthe striker and confirm properalignment.
5.Tighten the upper and lower hingemounting bolts to 41 lb.ft (55 Nm).
Horizontal Adjustments
To make horizontal adjustments:
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LOCATING THE TIRE LABEL
You will find a Tire Labelcontaining tire inflation pressureby tire size and other importantinformation located on the B-Pillaror the edge of the driver's door.See Locating the SafetyCompliance CertificationLabels (page 272).
DEPARTMENT OF
TRANSPORTATION UNIFORM
TIRE QUALITY GRADES
Tire Quality Grades apply to newpneumatic passenger car tires.The Quality grades can be foundwhere applicable on the tiresidewall between tread shoulderand maximum section width. Forexample: Treadwear 200Traction AA Temperature A.
These Tire Quality Grades aredetermined by standards that theUnited States Department ofTransportation has set.
Tire Quality Grades apply to newpneumatic passenger car tires.They do not apply to deep tread,winter-type snow tires,space-saver or temporary usespare tires, light truck or LT typetires, tires with nominal rimdiameters of 10 to 12 inches orlimited production tires as definedin Title 49 Code of FederalRegulations Part 575.104 (c)(2).
U.S. Department ofTransportation Tire qualitygrades: The U.S. Department ofTransportation requires us to giveyou the following informationabout tire grades exactly as thegovernment has written it.
Treadwear
The treadwear grade is acomparative rating based on thewear rate of the tire when testedunder controlled conditions on aspecified government test course.For example, a tire graded 150would wear 1½ times as well onthe government course as a tiregraded 100. The relativeperformance of tires dependsupon the actual conditions of theiruse, however, and may departsignificantly from the norm due tovariations in driving habits, servicepractices, and differences in roadcharacteristics and climate.
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Information on P Type Tires
P215/65R15 95H is an example of
a tire size, load index and speedrating. The definitions of theseitems are listed below. (Note thatthe tire size, load index and speedrating for your vehicle may bedifferent from this example.)
A.P: Indicates a tire, designatedby the Tire and Rim Association,that may be used for service oncars, sport utility vehicles,minivans and light trucks.Note: Ifyour tire size does not begin witha letter this may mean it isdesignated by either the EuropeanTire and Rim TechnicalOrganization or the Japan TireManufacturing Association.
B.215: Indicates the nominalwidth of the tire in millimetersfrom sidewall edge to sidewalledge. In general, the larger thenumber, the wider the tire.
C.65: Indicates the aspect ratiowhich gives the tire's ratio ofheight to width.
D.R: Indicates a radial type tire.
E.15: Indicates the wheel or rimdiameter in inches. If you changeyour wheel size, you will have topurchase new tires to match thenew wheel diameter.
F.95: Indicates the tire's loadindex. It is an index that relates tohow much weight a tire can carry.You may find this information inyour owner’s manual. If not,contact a local tire dealer.
Note:You may not find thisinformation on all tires because itis not required by federal law.
G.H: Indicates the tire's speedrating. The speed rating denotesthe speed at which a tire isdesigned to be driven for extendedperiods of time under a standardcondition of load and inflationpressure. The tires on your vehiclemay operate at differentconditions for load and inflationpressure. These speed ratings mayneed to be adjusted for thedifference in conditions. Theratings range from 81 mph(130 km/h) to 186 mph
(299 km/h). These ratings arelisted in the following chart.
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LT type tires have some additionalinformation beyond those of Ptype tires; these differences aredescribed below.
A.LT: Indicates a tire, designatedby the Tire and Rim Association,that is intended for service on lighttrucks.
B.Load Range and LoadInflation Limits: Indicates thetire's load-carrying capabilitiesand its inflation limits.
C.Maximum Load Dual lb (kg)at psi (kPa) cold: Indicates themaximum load and tire pressurewhen the tire is used as a dual,defined as four tires on the rearaxle (a total of six or more tires onthe vehicle).
D.Maximum Load Single lb(kg) at psi (kPa) cold: Indicatesthe maximum load and tirepressure when the tire is used asa single, defined as two tires(total) on the rear axle.
Information on T Type Tires
T145/80D16 is an example of atire size.
Note:The temporary tire size foryour vehicle may be different fromthis example. Tire Quality Gradesdo not apply to this type of tire.
T type tires have some additionalinformation beyond those of Ptype tires; these differences aredescribed below:
A.T: Indicates a type of tire,designated by the Tire and RimAssociation, that is intended fortemporary service on cars, sportutility vehicles, minivans and lighttrucks.
B.145: Indicates the nominalwidth of the tire in millimetersfrom sidewall edge to sidewalledge. In general, the larger thenumber, the wider the tire.
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WARNING: Only usereplacement tires and wheelsthat are the same size, loadindex, speed rating and type(such as P-metric versusLT-metric or all-season versusall-terrain) as those originallyprovided by Ford. Therecommended tire and wheelsize may be found on either theSafety Compliance CertificationLabel (affixed to either the doorhinge pillar, door-latch post, orthe door edge that meets thedoor-latch post, next to thedriver's seating position), or theTire Label which is located onthe B-Pillar or edge of thedriver's door. If this informationis not found on these labels, thenyou should contact yourauthorized dealer as soon aspossible. Use of any tire or wheelnot recommended by Ford canaffect the safety andperformance of your vehicle,which could result in anincreased risk of loss of vehiclecontrol, vehicle rollover, personalinjury and death.
WARNING: To reduce therisk of serious injury, whenmounting replacement tires andwheels, you should not exceedthe maximum pressure indicatedon the sidewall of the tire to setthe beads without additionalprecautions listed below. If thebeads do not seat at themaximum pressure indicated,re-lubricate and try again.
WARNING: For a mountingpressure more than 20 psi(1.38 bar) greater than themaximum pressure, a Forddealer or other tire serviceprofessional should do themounting.
WARNING: Always inflatesteel carcass tires with a remoteair fill with the person inflatingstanding at a minimum of 12 ft(3.66 m) away from the wheeland tire assembly.
WARNING: When inflatingthe tire for mounting pressuresup to 20 psi (1.38 bar) greaterthan the maximum pressure onthe tire sidewall, the followingprecautions must be taken toprotect the person mounting thetire:
•Make sure that you have thecorrect tire and wheel size.
•Lubricate the tire bead andwheel bead seat area again.
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