lock FORD E-450 2007 Repair Manual

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 10A Ignition (START) - Starter relay
coil, DTRS
2 7.5A Power mirrors, Door lock
switches, Mirror switch, Keypad
switch, Decklid switch, DDM,
Cluster
3 5A Ignition (START) - Audio mute,
Police PDB (Police vehicles only)
4 10A LCM (switch illumination),
Autolamp sensor
5 7.5A Ignition (ON/ACC) - LCM
6 7.5A LCM
7 10A Ignition (ON/ACC) - Wiper
module
8 10A Electronic Automatic Temperature
Control (EATC) module (vehicles
equipped with EATC only)
9 7.5A Ignition (ON/ACC) - Door lock
switch illumination, Heated seat
switch illumination, Moon roof,
Overhead console, Radio,
Antenna, Electrochromatic mirror,
Window relay coil (non-Police
vehicles only), Window and
decklid relay coil and Police
ON/ACC relay coil (Police vehicles
only)
10 15A Hazards (non-Police vehicles
only)
20A Hazards (Police vehicles only)
11 15A Ignition (ON) - Turn signals
12 15A Audio
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
13 10A Ignition (ON) - Anti-lock Brake
System (ABS) module, Rear Air
Suspension Module (RASM),
Variable Assist Power Steering
(VAPS), Cluster
14 15A Taxi, Adjustable pedals
15 10A Ignition (ON) - EATC module,
A/C mode switch (vehicles
equipped with manual A/C only),
A/C blower relay coil
16 20A Cigar lighter, OBD II
17 10A Ignition (ON) - A/C mode switch
(vehicles equipped with manual
A/C), Blend door, Heated seat
modules, BTSI (Floor-shift
transmission)
18 15A Lighting control module (interior
lighting)
19 10A LCM (Left-hand low beam)
20 10A Ignition (ON/START) - Back-up
lamps
21 10A LCM (Right-hand low beam)
22 10A Ignition (ON/START) - Restraint
Control Module (RCM), Occupant
Classification Sensor (OCS),
Passenger Airbag Deactivation
Indicator (PADI)
23 15A Multi-function switch
(Flash-to-pass), LCM (High
beams)
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
12 20A* Audio (Subwoofer)
25A* Tray lamps (Police vehicles only)
13 20A* Instrument panel power point
14 20A* Stop lamp switch
15 15A* Police accessory battery feed 1
(Police vehicles only)
16 20A* Heated seats, Police accessory
battery feed 2 (Police vehicles
only)
17 — Not used
18 — Not used
19 15A* Injectors
20 15A* PCM
21 15A* Powertrain loads and sensors
22 20A* Police PDB outputs (Police
vehicles only)
23 20A* Police PDB outputs (Police
vehicles only)
24 10A* Heated mirrors, Rear defrost
indicator
101 40A** Blower relay feed
102 50A** Cooling fan
103 50A** Instrument panel (I/P) fuse box
feed #1, I/P fuses 10, 12, 14, 16
and 18
104 50A** Instrument panel (I/P) fuse box
feed #2, I/P fuses 2, 4, 6, 8, 19,
21, 23 and 25
105 30A** Starter relay feed
106 40A** Anti-lock Brake System (ABS)
module (Pump)
107 40A** Rear defroster relay feed
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Full-size Matching Spare Tire/Wheel Information
This spare tire/wheel will match the road tire/wheel. When driving with
the full size matching spare tire/wheel, do not exceed 70 mph
(113 km/h). It is intended for temporary use only. This means if you
need to use it, you should replace it as soon as possible.
Tire change procedure
To help prevent the vehicle from moving when you change a tire,
be sure the parking brake is set, then block (in both directions)
the wheel that is diagonally opposite (other side and end of the
vehicle) to the tire being changed.
If the vehicle slips off the jack, you or someone else could be
seriously injured.
1. Park on a level surface, activate
hazard flashers and set parking
brake.
2. Place gearshift lever in P (Park),
turn engine OFF and block the
diagonally opposite wheel.
HOOD
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5. Locate pry off notch (if
equipped) and remove the center
ornament from the aluminum wheel
with the tapered end of the wheel
nut wrench that came with your
vehicle. Insert and twist the handle,
then pry against the wheel.
6. If equipped with a full
wheelcover, remove the wheelcover
center ornament then loosen the five black plastic nuts which retain the
wheelcover using the lug wrench.
7. Loosen each wheel metal lug nut one-half turn counterclockwise but
do not remove them until the wheel is raised off the ground.
Before placing the jack under the vehicle, NOTE the jack location
markings:
JACK LOCATION
The jack location markings can be
foundon the lower outer edge of
the body.
•Locate the jack locator mark (B)
on the body (C) near the tire you
are changing, then place the jack
(D)under the frame (A) of
the vehiclealigning it with the
mark (B).
•Position the jack according to the
following guides and turn the jack
handle clockwise until the wheel
is completely off the ground.
A
D
B
C
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To lessen risk of personal
injury, do not put any part
of your body under the vehicle
while changing a tire. Do not start
the engine when your vehicle is
on the jack. The jack is ONLY
meant for changing the tire.
•Never use the rear differential
as a jacking point.
8. Remove the metal lug nuts with the lug wrench.
9. Replace the flat tire/wheel assembly with the spare tire/wheel
assembly, making sure the valve stem is facing outward. Reinstall lug
nuts until the wheel is snug against the hub. Do not fully tighten the lug
nuts until the wheel has been lowered.
10. Lower the vehicle by turning the jack handle counterclockwise.
11. Remove the jack and fully
tighten the lug nuts in the order
shown. Refer toWheel lug nut
torque specificationslater in this
chapter for the proper lug nut
torque specification.
12. For full size spare aluminum
wheel, firmly install the center
ornament. If equipped with a full
size spare tire/wheel assembly and
lug nut retained full wheelcover, install the wheelcover by tightening the
five black plastic nuts in the order shown on the wheelcover using the
lug wrench with about 80 lb. in. (9 N•m) torque. Then firmly install the
wheelcover center ornament.
13. Put flat tire, jack and lug wrench away.
14. Turn on the air suspension switch (if equipped).
WHEEL LUG NUT TORQUE SPECIFICATIONS
Retighten the lug nuts to the specified torque within 100 miles (160 km)
after any wheel disturbance (tire rotation, changing a flat tire, wheel
removal, etc.).
1
4 3
2 5
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ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
•Take care when using a power washer to clean the engine. The
high-pressure fluid could penetrate the sealed parts and cause
damage.
•Do not spray a hot engine with cold water to avoid cracking the
engine block or other engine components.
•Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts
that require cleaning and pressure rinse clean.
•Cover the highlighted areas to prevent water damage when cleaning
the engine.
•Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
PLASTIC (NON-PAINTED) EXTERIOR PARTS
Use only approved products to clean plastic parts. These products are
available from your authorized dealer.
•For routine cleaning, use Motorcraft Detail Wash (ZC-3-A).
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SERVICE RECOMMENDATIONS
To help you service your vehicle, we providescheduled maintenance
informationwhich makes tracking routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide the necessary parts and service. Check yourWarranty Guideto
find out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
Notice to owners of Severe Duty vehicles
Before you have maintenance done on your vehicle, be sure to read the
“Severe Duty Owner’s Guide Supplement.” This book contains important
operation and maintenance information.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
•Do not work on a hot engine.
•Make sure that nothing gets caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other burning (cigarettes) material away
from the battery and all fuel related parts.
Working with the engine off
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
Working with the engine on
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
To reduce the risk of vehicle damage and/or personal burn
injuries, do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
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WINDSHIELD WASHER FLUID
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets
Ford specification WSB-M8B16-A2.
Do not use any special washer fluid
such as windshield water repellent
type fluid or bug wash. They may
cause squeaking, chatter noise,
streaking and smearing. Refer to the
Maintenance product
specifications and capacitiessection in this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle’s paint finish, wiper blades or washer system.
If you operate your vehicle in temperatures below 40° F (4.5°C),
use washer fluid with antifreeze protection. Failure to use
washer fluid with antifreeze protection in cold weather could result in
impaired windshield vision and increase the risk of injury or accident.
Note:Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.
CHANGING THE WIPER BLADES
1. Pull the wiper blade and arm
away from the glass. Turn the blade
as much as possible to gain access
to the lock tab (A). Using a skinny
tool, push the lock tab (A) to
release the blade from the arm loop
and pull the blade from the arm.
2. Attach the new blade to the arm
loop and pull it into place until a
click is heard.
Replace wiper blades at least once per year for optimum performance.
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•If the oil level iswithin this
range,the oil level is acceptable.
DO NOT ADD OIL.
•If the oil level isbelow this
mark,engineoil must be added
to raise the level within the
normal operating range.
•If required, add engine oil to the
engine. Refer toAdding engine
oilin this chapter.
•Do not overfill the engine
with oil. Oil levels above this
mark may cause engine
damage.If the engine is
overfilled, some oil must be
removed from the engine by an authorized dealer.
7. Put the indicator back in and ensure it is fully seated.
Adding engine oil
1. Check the engine oil. For instructions, refer toChecking the engine
oilin this chapter.
2. If the engine oil level is not within the normal operating range, add
only certified engine oil of the recommended viscosity. Remove the
engine oil filler cap and use a funnel to pour the engine oil into the
opening.
3. Recheck the engine oil level. Make sure the oil level is not above the
normal operating range on the engine oil level indicator (dipstick).
4. Install the indicator and ensure it is fully seated.
5. Fully install the engine oil filler cap by turning the filler cap clockwise
until three clicks can be heard.
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