brake FORD EXPEDITION 2009 3.G Repair Manual

Working with the engine on
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries, do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom of the instrument panel.
2. Go to the front of the vehicle and
release the auxiliary latch that is
located under the front center of
the hood.
3. Lift the hood until the lift
cylinders hold it open.
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
5.4L V8
1. Windshield washer fluid reservoir
2. Engine oil dipstick
3. Brake fluid reservoir
4. Engine coolant reservoir
5. Air filter assembly
6. Power steering fluid reservoir
7. Power distribution box
8. Engine oil filler cap
9. Battery
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4. To attach the new wiper to the
wiper arm, align the cross pin and
keyway (denoted with the arrows)
and firmly press the wiper blade
into the wiper arm until an audible
snap is heard.
ENGINE OIL
Checking the engine oil
Refer to thescheduled maintenance informationfor the appropriate
intervals for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait 15 minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the
engine oil level dipstick.
6. Wipe the dipstick clean. Insert the dipstick fully, then remove it again.
•If the oil level iswithin this
range,the oil level is acceptable.
DO NOT ADD OIL.
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WARNING:Keep batteries out of reach of children. Batteries
contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Shield your eyes when working near the battery to protect against
possible splashing of acid solution. In case of acid contact with skin or
eyes, flush immediately with water for a minimum of 15 minutes and
get prompt medical attention. If acid is swallowed, call a physician
immediately.
WARNING:Battery posts, terminals and related accessories
contain lead and lead compounds.Wash hands after handling.
To account for customer driving habits and conditions, your automatic
transmission electronically controls the shift quality by using an adaptive
learning strategy. The adaptive learning strategy is maintained by power
from the battery. When the battery is disconnected or a new battery is
installed, the transmission must relearn its adaptive strategy. Optimal
shifting will resume within a few hundred miles (kilometers) of
operation.
If the shift quality does not improve within a few hundred miles
(kilometers) of operation, or if the downshifts and other throttle
conditions do not function normally or after a long deceleration
period, see your authorized dealer or a qualified service
technician as soon as possible.
Because your vehicle’s engine is also electronically controlled by a
computer, some control conditions are maintained by power from the
battery. When the battery is disconnected or a new battery is installed,
the engine must relearn its idle and fuel trim strategy for optimum
driveability and performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. With your foot on the brake pedal and with the A/C on, put the
vehicle in D (Drive) and allow the engine to idle for at least one minute.
7. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 10 miles (16 km) or more to
relearn the idle and fuel trim strategy.
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Driving style — good driving and fuel economy habits
Give consideration to the lists that follow and you may be able to change
a number of variables and improve your fuel economy.
Habits
•Smooth, moderate operation can yield up to 10% savings in fuel.
•Steady speeds without stopping will usually give the best fuel
economy.
•Idling for long periods of time (greater than one minute) may waste
fuel.
•Anticipate stopping; slowing down may eliminate the need to stop.
•Sudden or hard accelerations may reduce fuel economy.
•Slow down gradually.
•Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15%
less fuel than traveling at 65 mph [105 km/h]).
•Revving the engine before turning it off may reduce fuel economy.
•Using the air conditioner or defroster may reduce fuel economy.
•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between the top gears occurs. Unnecessary
shifting of this type could result in reduced fuel economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toMaintenance product
specifications and capacitiesin this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found inscheduled maintenance information.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
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BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of the
system could be compromised; seek
service from your authorized dealer
immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
The automatic transmission does not have a transmission fluid dipstick.
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, (i.e., if the transmission slips or
shifts slowly) or if you notice some sign of fluid leakage.
Transmission fluid should be checked by an authorized dealer. If
required, fluid should be added by an authorized dealer.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number /
Ford specification
Brake fluidBetween MIN and
MAX on reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Hinges, latches, striker
plates and rotors, seat
tracks, fuel filler door
hinge and spring— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
Six-speed automatic (6R80 ) 6
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A
ABS (see Brakes) .....................291
Accessory delay ........................115
AdvanceTrac ..............................293
Air cleaner filter .......397–398, 400
Air suspension ...........................298
description ..............................298
Airbag supplemental restraint
system ........................218, 222, 224
and child safety seats ............220
description ..............218, 222, 224
disposal ....................................228
driver airbag ............220, 223, 225
indicator light .................222, 227
operation .................220, 223, 225
passenger airbag .....220, 223, 225
side airbag ...............................222
Antifreeze
(see Engine coolant) ................377
Anti-lock brake system
(see Brakes) ..............................291
Anti-theft system ..............178, 182
arming the system ..................182
disarming a triggered
system .....................................183
Armrests ....................................188
Audio system
(see Radio) ......................20, 24, 31
Automatic transmission
driving an automatic
overdrive .................................303
fluid, adding ............................397
fluid, checking ........................397
fluid, refill capacities ..............401
fluid, specification ..................401
Auxiliary input jack (Line in) ....39
Auxiliary power point ...............111Axle
lubricant specifications ..........401
refill capacities ........................401
B
Battery .......................................375
acid, treating emergencies .....375
jumping a disabled battery ....341
maintenance-free ....................375
replacement, specifications ...400
servicing ..................................375
Belt-Minder
.............................214
Booster seats .............................242
Brakes ........................................290
anti-lock ...................................291
anti-lock brake system (ABS)
warning light ...........................291
fluid, checking and adding ....397
fluid, refill capacities ..............401
fluid, specifications .................401
lubricant specifications ..........401
parking ....................................292
shift interlock ..................300, 302
Bulbs ..........................................101
C
Capacities for refilling fluids ....401
Cargo cover ...............................160
Cargo management system ......160
Cassette tape player ...................24
Cell phone use ..............................8
Changing a tire .........................331
Child safety seats ......................232
in front seat ............................232
in rear seat ..............................232
LATCH .....................................235
recommendations ...................230
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Illuminated visor mirror ...........109
Infant seats
(see Safety seats) .....................232
Inspection/maintenance (I/M)
testing ........................................395
Instrument panel
cleaning ...................................361
cluster ........................................12
lighting up panel and
interior .......................................97
J
Jack ............................................331
positioning ...............................331
storage .....................................331
Jump-starting your vehicle ......341
K
Keyless entry system ...............176
autolock ...................................165
keypad .....................................176
locking and unlocking doors ..177
programming entry code .......176
Keys ...................................163, 179
positions of the ignition .........284
L
Lamps
autolamp system .......................95
bulb replacement
specifications chart ................101
daytime running light ...............96
fog lamps ...................................96
headlamps .................................95
headlamps, flash to pass ..........96
instrument panel, dimming .....97
interior lamps ...................99, 102
replacing bulbs ...............102, 105LATCH anchors .........................235
Liftgate ......................155, 159, 171
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........291
Limited-slip axle .......................299
Load limits .................................269
Loading instructions .................275
Locks
autolock ...................................165
childproof ................................169
doors ........................................165
Lubricant specifications ...........401
Lug nuts ....................................340
Lumbar support, seats .....188–189
M
Message center .................131, 141
english/metric button .....136, 146
system check button ......135, 144
warning messages ...........138, 151
Mirrors ...............................115, 117
automatic dimming rearview
mirror ......................................116
fold away .................................117
heated ..............................118–119
programmable memory ..........172
signal .......................................119
Moon roof ..................................126
Motorcraft parts ........365, 383, 400
N
Navigation system .......................83
O
Octane rating ....................387–388
Oil (see Engine oil) ..................372
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