engine FORD F650/750 2024 Owners Manual

The information contained in this publication was correct at the time of release. In the interest of continuousdevelopment, we reserve the right to change specifications, design or equipment at any time withoutnotice or obligation. No part of this publication may be reproduced, transmitted, stored in a retrievalsystem or translated into any language in any form by any means without our written permission. Errorsand omissions excepted.© Ford Motor Company 2022
All rights reserved.Part Number: -202210-20221028190435
California Proposition 65
WARNING: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehiclecan expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, whichare known to the State of California to cause cancer and birth defects or other reproductive harm. Tominimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service yourvehicle in a well-ventilated area and wear gloves or wash your hands frequently when servicing yourvehicle. For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and reproductive harm.
Wash your hands after handling.

Automatic High Beam Control.................57
Direction Indicators......................................58
Interior Lamps................................................58
Windows and Mirrors
Power Windows............................................60
Exterior Mirrors................................................61
Interior Mirror..................................................63
Sun Visors........................................................63
Instrument Cluster
Gauges..............................................................64
Warning Lamps and Indicators................67
Audible Warnings and Indicators............70
Information Displays
General Information......................................71
Information Messages.................................75
Climate Control
Manual Climate Control.............................86
Hints on Controlling the Interior Climate...........................................................................87
Heated Exterior Mirrors...............................88
Seats
Sitting in the Correct Position..................89
Head Restraints.............................................89
Manual Seats...................................................91
Power Seats....................................................92
Rear Seats.......................................................94
Front Seat Armrest.......................................95
Rear Seat Armrest........................................95
Auxiliary Power Points
Auxiliary Power Points................................96
USB Ports
Locating the USB Ports..............................98
Playing Media Using the USB Port.........98
Charging a Device.........................................98
Storage Compartments
Overhead Console......................................100
Starting and Stopping theEngine
General Information....................................101
Ignition Switch...............................................101
Starting a Gasoline Engine......................102
Starting a Diesel Engine............................103
Switching Off the Engine.........................104
Engine Idle Shutdown...............................105
Engine Block Heater...................................105
Fuel and Refueling
Safety Precautions......................................107
Fuel Quality - Diesel...................................108
Fuel Quality - Gasoline................................111
Running Out of Fuel - Diesel.....................112
Running Out of Fuel - Gasoline...............112
Refueling - Diesel..........................................112
Refueling - Gasoline....................................114
Fuel Consumption........................................115
Fuel Tank Selector Switch........................116
Engine Emission Control
Emission Law..................................................117
Catalytic Converter......................................118
Selective Catalytic Reductant System -Diesel...........................................................120
Diesel Particulate Filter.............................124
Transmission
Automatic Transmission..........................130
Power Take-Off............................................135
Rear Axle
General Information...................................136
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingTable of Contents

Jump Starting the Vehicle........................190
Transporting the Vehicle...........................192
Towing Points...............................................193
Crash and BreakdownInformation
Roadside Assistance..................................194
Automatic Crash Shutoff.........................195
Customer Assistance
Getting the Services You Need..............196
In California (U.S. Only).............................197
The Better Business Bureau (BBB) AutoLine Program (U.S. Only).....................198
Getting Assistance Outside the U.S. andCanada.......................................................199
Ordering Additional Owner's Literature.......................................................................200
Reporting Safety Defects (U.S. Only).......................................................................200
Reporting Safety Defects (Canada Only).........................................................................201
Fuses
Fuse Specification Chart.........................202
Changing a Fuse............................................211
Vehicle Inspection Guide
Vehicle Inspection Information..............213
Maintenance
General Information...................................222
Opening and Closing the Hood.............223
Under Hood Overview - 6.7L Diesel......225
Under Hood Overview - 7.3L...................226
Engine Oil Dipstick - 6.7L Diesel............227
Engine Oil Dipstick - 7.3L..........................227
Engine Oil Check..........................................227
Changing the Engine Oil and Oil Filter........................................................................228
Oil Change Indicator Reset.....................229
Changing the Engine Air Filter - 6.7LDiesel..........................................................230
Changing the Engine Air Filter - 7.3L.....232
Draining the Fuel Filter Water Trap - 6.7LDiesel...........................................................234
Engine Coolant Check - 6.7L Diesel......235
Engine Coolant Check - 7.3L...................238
Automatic Transmission Fluid Check........................................................................243
Brake Fluid Check.......................................245
Power Steering Fluid Check...................246
Changing the 12V Battery........................246
Adjusting the Headlamps.......................248
Washer Fluid Check...................................249
Fuel Filter - 7.3L...........................................249
Checking the Wiper Blades....................249
Changing the Wiper Blades....................250
Removing a Headlamp............................250
Changing a Bulb.........................................250
Changing the Engine-Mounted andDiesel Fuel Conditioner Module FuelFilters - 6.7L Diesel..................................251
Electrical System Inspection..................254
Air Induction System Inspection...........255
Exhaust System Inspection....................255
Brake System Inspection.........................256
Axle Inspection............................................259
Steering System Inspection...................259
Suspension System Inspection............260
Frame and Tow Hook Inspection.........260
Rear Axle Fluid Check...............................260
Spring U-Bolt Check...................................261
Vehicle Care
General Information..................................262
Cleaning Products......................................262
Cleaning the Exterior.................................263
Waxing............................................................264
Cleaning the Engine..................................264
Cleaning the Windows and Wiper Blades........................................................................265
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Cleaning the Interior..................................265
Cleaning the Instrument Panel andInstrument Cluster Lens......................266
Repairing Minor Paint Damage.............266
Cleaning the Wheels.................................266
Vehicle Storage............................................267
Wheels and Tires
Tire Care.........................................................269
Using Snow Chains....................................287
Changing a Road Wheel..........................287
Technical Specifications.........................289
Capacities and Specifications
Engine Specifications - 6.7L Diesel.......291
Engine Specifications - 7.3L....................292
Motorcraft Parts - 6.7L Diesel................293
Motorcraft Parts - 7.3L..............................295
Bulb Specification Chart.........................296
Engine Oil Capacity and Specification -6.7L Diesel.................................................296
Engine Oil Capacity and Specification -7.3L...............................................................299
Cooling System Capacity andSpecification - 6.7L Diesel...................301
Cooling System Capacity andSpecification - 7.3L................................302
Fuel Tank Capacity - Diesel....................303
Fuel Tank Capacity - Gasoline..............304
Air Conditioning System Capacity andSpecification - 6.7L Diesel..................305
Air Conditioning System Capacity andSpecification - 7.3L................................306
Washer Fluid Specification....................306
Diesel Exhaust Fluid Capacity andSpecification............................................307
Automatic Transmission Fluid Capacityand Specification - Diesel...................307
Automatic Transmission Fluid Capacityand Specification - Gasoline.............308
Brake Fluid Specification........................309
Rear Axle Fluid Capacity andSpecification - Diesel...........................309
Rear Axle Fluid Capacity andSpecification - Gasoline.........................311
Hydraulic Power Steering Fluid Capacityand Specification.....................................312
Vehicle Identification
Vehicle Identification Number................313
Connected Vehicle
Connected Vehicle Requirements.........314
Connected Vehicle Limitations..............314
Connecting the Vehicle to a MobileNetwork.......................................................314
Connected Vehicle – Troubleshooting.........................................................................314
Audio System
General Information...................................315
Audio Unit.......................................................315
Connecting a Bluetooth® Device..........318
Streaming Bluetooth Audio.....................318
Playing Media From a USB Device........318
Audio Input Jack...........................................319
USB Port........................................................320
Using Voice Recognition..........................320
Accessories
Auxiliary Switches.......................................321
Ford Protect
Ford Protect..................................................323
Scheduled Maintenance
General Maintenance Information.......325
Normal Scheduled Maintenance.........330
Special Operating Conditions ScheduledMaintenance............................................335
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingTable of Contents

ABOUT THIS MANUAL
Thank you for choosing Ford. Werecommend that you take some time toget to know your vehicle by reading thismanual. The more that you know aboutyour vehicle, the greater the safety andpleasure you will get from driving it.
WARNING: Driving while distractedcan result in loss of vehicle control, crashand injury. We strongly recommend thatyou use extreme caution when using anydevice that may take your focus off theroad. Your primary responsibility is thesafe operation of your vehicle. Werecommend against the use of anyhand-held device while driving andencourage the use of voice-operatedsystems when possible. Make sure youare aware of all applicable local lawsthat may affect the use of electronicdevices while driving.
Note: Always use and operate your vehiclein line with all applicable laws andregulations.
Note: Pass on this manual when sellingyour vehicle. It is an integral part of yourvehicle.
Note:Your vehicle’s powertrain controlsystems can detect and store informationabout vehicle modifications that increasehorsepower and torque output such aswhether or not performance-enhancingpowertrain components commonly referredto as performance chips have been used.This information will stay in the system’smemory and cannot be erased even if themodification is removed. Ford MotorCompany, Ford of Canada, Ford of Mexicoand service or repair facilities can retrievethis information when servicing your vehicle.Ford Motor Company may use thisinformation to determine if your warrantycovers any needed repairs.
Note:Some aftermarket products maycause severe engine/transmission and/orexhaust system damage; refer to yourwarranty information for more information.
Your new diesel engine will feel, drive andfunction somewhat differently than agasoline engine. Therefore it is veryimportant that you read and thoroughlyfamiliarize yourself and others operatingthe vehicle with this guide. There is aspecial procedure for turning off the dieselengine. See Starting a Diesel Engine(page 103). It is important to read andunderstand this material in order tomaintain the best service life for yourengine.
Ford may discontinue models or changespecifications without any notice andwithout incurring obligations.
Note:Either Ford Motor Company or anauthorized Ford dealer may have originallysold this incomplete vehicle to a vehiclemodifier who upfitted it. As a result, someof the options and features on this vehiclemay differ from what we describe in thismanual.
This manual may qualify the location of acomponent as left-hand side or right-handside. The side is determined when facingforward in the seat.
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Right-hand side.A
Left-hand side.B
Warnings
WARNING: Throughout this guide,you will find warnings identified by thewarning symbol. Warnings remind youto be especially careful to reduce the riskof personal injury.
Diesel Engine Information
The diesel engine fuel system is apressurized two-stage filtration systemand consists of:
•A frame-mounted Fuel and WaterSeparator primary filter with an electricfuel pump and water drain
•An engine-mounted secondary fuelfilter
•A fuel injector for each cylinder (8total)
•A high-pressure fuel pump
•A high-pressure fuel rail for eachcylinder bank (2 total)
•Numerous high-pressure pipes fromthe high-pressure pump to the rails,and rails to the injectors
The fuel and water separator removesboth water and impurities from the fuel.The engine-mounted filter filters finerimpurities from the diesel fuel. Theengine-mounted fuel filter and theframe-mounted fuel filter should bechanged at the recommended serviceinterval or when indicated by theinformation display LOW FUEL PRESSUREmessage. See Scheduled Maintenance(page 325).
The fuel and water separator should bedrained at regular intervals (recommendedat every oil change) or when indicated bythe information display and water in fuelindicator light. See Fuel Quality (page108).
Proper fuel filter maintenance and promptwater draining when the water in fuel lightilluminates is essential to prevent injectionequipment damage. Ignoring the water infuel light or the information displaymessage WATER IN FUEL DRAIN FILTERcan cause your vehicle to go into a reducedpower mode.
A frame-mounted electric fuel pumplocated inside the fuel and water separatordraws fuel from the fuel tank to providepressurized fuel to the engine. The fuelpump contains a pressure relief valve foroverpressure protection in the event ofrestricted flow.
The fuel injection system is controlledthrough the powertrain control module.
Engine Protection Mode
Ford diesel engines are equipped withengine protection and emission controlsystems. These systems monitor criticaltemperatures and pressures, and modifyengine operation accordingly. Thesemodified engine performancecharacteristics are normal.
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If these modified engine performancecharacteristics persist for an extendedperiod and either the service engine soonor powertrain malfunction, reduced power,electronic throttle control light isilluminated, have the system checked byan authorized dealer.
Service engine soon
Powertrain malfunction, reducedpower, electronic throttle control
Diesel Lubrication System
It is important to change the engine oil atthe recommended service intervals orwhen indicated by the information displayto maintain oil viscosity. Extending the oiland filter change interval beyond therecommended interval can negativelyaffect engine performance, fuel economyand engine life. See Engine Oil Check(page 227).
Engine and secondary cooling system
The cooling system contains a primarycooling loop to cool the engine and asecondary cooling loop to cool thetransmission, charge air, and fuel. Thecoolant serves three primary purposes: toprovide heat transfer, freeze pointprotection, and corrosion protection usingadditives.
Vehicles with diesel engines typically areused to carry heavy loads and accumulatemileage rapidly. These two factors maycause the additives in the coolant to wearout in a shorter time. You can find moreinformation about coolant additives andcoolant change intervals in the coolantchapter. See General MaintenanceInformation (page 325). Operating theengine with insufficient coolant or coolantadditive can cause severe engine damage.
Selective catalytic reduction system
Your vehicle is equipped with a selectivecatalytic reduction system designed toreduce emission levels of nitrogen oxidesfrom the exhaust of your diesel engine. Thissystem relies on the use of Diesel ExhaustFluid (DEF) that you must replenish atcertain intervals. Failure to maintain properDEF levels or if the DEF becomescontaminated will result in vehicle speedlimitations or result in your vehicle enteringan idle-only mode. See SelectiveCatalytic Reductant System (page 120).
Minor Troubleshooting Guide
If the engine won’t crank
WARNING: Battery posts,terminals and related accessoriescontain lead and lead compounds. Washhands after handling.
Turn on the headlights. If the lights are dim,do not go on at all or when the ignition isturned to the start position, the lightsbecome dim or go out, the batteryconnections may be loose or corroded, orthe battery may be discharged. If there isa clicking or stuttering sound coming fromthe engine compartment when you turnthe key to the start position, this may alsoindicate a loose or corroded batteryconnection.
Check the battery connections at thebattery posts, cable connection to theengine grounding point and at the starterconnection.
If you suspect a discharged battery, haveit checked and corrected.
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•The gearshift lever must be in P (Park)or N (Neutral) in order for the starterto operate.
•Try operating the starter switch severaltimes. This operation may cleanpotentially corroded contacts or makethe switch temporarily operable untilyou can reach the dealer.
•If all electrical connections are tightand you need assistance to start, SeeJump Starting the Vehicle (page 190).
If engine cranks but won’t start
Prolonged starter cranking (in excess of 10seconds) could cause damage to thestarter motor or the high-pressure fuelpump.
•Check the fuel gauge. You may be outof fuel. If the gauge shows that thereis fuel in the tank, the trouble may bein the electrical system or the fuelsystem. If equipped with an auxiliarytank, be sure that the tank controlswitch is set for the tank with fuel andnot on an empty tank.
•Leaving your ignition key turned to onfor over two minutes without startingmay make starting difficult becausethe glow plugs will cease activation.Reset the system by turning the ignitionkey to off and then back to on again.
Note:If the system is out of fuel and theengine will not start, do not continuecranking the engine. Continued cranking candamage the high-pressure fuel pump.
If the engine runs hot
The following could cause the engine tooverheat:
•Lack of coolant
•Dirty cooling system.
•Plugged radiator fins, A/C condenserand/or oil cooler
•Malfunctioning fan drive
•Driving with frozen coolant
•Sticking thermostat
•Overloading or pulling heavy trailersduring hot weather
•Grill or radiator air blockage
•Slipping or missing drive belt
•Plugged or very dirty air filter
If fuses burn out
WARNING: Replacement fuses andcircuit breakers must always be thesame rating as the original equipmentshown. Never replace a fuse or circuitbreaker with one of a higher rating.Higher rated fuses or circuit breakerscould allow circuit overloading in theevent of a circuit malfunction, resultingin severe vehicle damage or personalinjury due to fire.
Burned-out or blown fuses usually indicatean electrical short-circuit, although a fusemay occasionally burn out from vibration.Insert a second fuse. If this fuseimmediately burns out and you cannotlocate the cause, return your vehicle toyour dealer for a circuit check. SeeChanging a Fuse (page 211).
Selective catalytic reduction systemspeed limit and Idle-only modes
If the vehicle’s speed is limited or in anidle-only mode, the selective catalyticreduction system may be limiting thevehicle’s functions due to low orcontaminated DEF. Check the DEF. SeeSelective Catalytic Reductant System(page 120).
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DATA RECORDING
WARNING: Do not connectwireless plug-in devices to the data linkconnector. Unauthorized third partiescould gain access to vehicle data andimpair the performance of safety relatedsystems. Only allow repair facilities thatfollow our service and repair instructionsto connect their equipment to the datalink connector.
We respect your privacy and arecommitted to protecting it. Theinformation contained in this publicationwas correct at the time of going to print,but as technology rapidly changes, werecommend that you visit the regional Fordwebsite for the latest information.
Your vehicle has electronic control unitsthat have data recording functionality andthe ability to permanently or temporarilystore data. This data could includeinformation on the condition and status ofyour vehicle, vehicle maintenancerequirements, events and malfunctions.The types of data that can be recorded aredescribed in this section. Some of the datarecorded is stored in event logs or errorlogs.
Note:Error logs are reset following a serviceor repair.
Note:We may provide information inresponse to requests from law enforcement,other government authorities and thirdparties acting with lawful authority orthrough a legal process. Such informationcould be used by them in legal proceedings.
Data recorded includes, for example:
•Operating states of systemcomponents, for example, fuel level,tire pressure and battery charge level.
•Vehicle and component status, forexample, wheel speed, deceleration,lateral acceleration and seatbeltstatus.
•Events or errors in essential systems,for example, headlamps and brakes.
•System responses to driving situations,for example, airbag deployment andstability control.
•Environmental conditions, for example,temperature.
Some of this data, when used incombination with other information, forexample, an accident report, damage to avehicle or eyewitness statements, couldbe associated with a specific person.
Service Data
Service data recorders in your vehicle arecapable of collecting and storingdiagnostic information about your vehicle.This potentially includes information aboutthe performance or status of varioussystems and modules in the vehicle, suchas engine, throttle, steering or brakesystems. In order to properly diagnose andservice your vehicle, Ford Motor Company(Ford of Canada in Canada), and serviceand repair facilities may access or shareamong them vehicle diagnosticinformation received through a directconnection to your vehicle whendiagnosing or servicing your vehicle.Additionally, Ford Motor Company (Fordof Canada, in Canada) may, wherepermitted by law, use vehicle diagnosticinformation for vehicle improvement orwith other information we may have aboutyou, for example, your contact information,to offer you products or services that mayinterest you. Data may be provided to our
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingIntroduction

SYMBOLS USED ON YOUR
VEHICLE
These are some of the symbols you maysee on your vehicle.
Airbag
Air conditioning system
Air conditioning system lubricanttype
Anti-lock braking system
Avoid smoking, flames or sparks
Battery
Battery acid
Blower motor
Brake fluid - non petroleumbased
Brake system
Brake system
Cabin air filter
Check fuel cap
Child safety door lock or unlock
Child seat lower anchor
Child seat tether anchor
Cruise control
Do not open when hot
Electric Parking brake
Engine air filter
Engine coolant
Engine coolant temperature
Engine oil
Explosive gas
Fan warning
Fasten seatbelt
Flammable
Front fog lamps
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingSymbols GlossaryE67017 E162384 E231157 E67020 E139220 E67021 E139227 E139209 E67024 E270480 E139223 E139211 E141128 E332905 E139219 E139212 E103308 E67022 E139221 E139228 E71880 E231160