relay FORD GALAXY 2006 Service User Guide
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: GALAXY, Model: FORD GALAXY 2006Pages: 4402, PDF Size: 94.4 MB
Page 1718 of 4402

\bll\fDTCs.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\fIf\f
the\fconcern\fpersists,\fINSTALL\f\b\fnew\fPCM.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
No\b
REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\fIf\fthe\fconcern\fpersists,\fINSTALL\f\b\fnew\f
BJB.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
A6:\bCHECK\bCIRCUIT\bCDC35G\b(BU/WH)\bFOR\bCONTINUITY
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fPCM\fC1E108-B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fBJB\fst\brter\frel\by\f
R1\fconnector\fpin\f1,\fcircuit\fCDC35G\f(BU/WH),\f
h\brness\fside\f\bnd\fthe\fPCM\fC1E108-B\fpin\f17,\fcircuit\f
CDC35G\f(BU/WH),\fh\brness\fside.\f
3\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes\b GO\fto\fA7.\f\f
No\b
R
EPAIR\fcircuit\fCDC35G\f(BU/WH).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
INSTALL\f\b\fnew\fBJB.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
A7:\bCHECK\bCIRCUIT\bCDC12A\b(YE)\bFOR\bCONTINUITY
Disconnect\fBJB\fC1E108-B.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fBJB\fst\brter\frel\by\f
R1\fconnector\fpin\f2,\fcircuit\fCDC12A\f(YE),\fh\brness\f
side\f\bnd\fthe\fPCM\fC1E108-B\fpin\f9,\fcircuit\fCDC12A\f
(YE),\fh\brness\fside.\f
2\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes\b Using\fthe\fWDS,\fCHECK\ffor\fcurrent\fDTC's.\fCORRECT\f
\bll\fDTC's.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\fIf\f
the\fconcern\fpersists,\fINSTALL\f\b\fnew\fPCM.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
No\b
REPAIR\fcircuit\fCDC12A\f(YE).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\fINSTALL\f\b\f
new\fBJB.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bB\b:\bTHE\bENGINE\bDOES\bNOT\bCRANK\bBUT\bTHE\bRELAY\bCLICKS\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
B1:\bCHECK\bCIRCUIT\bCDC35B\b(GN/RD)\bFOR\bVOLTAGE
Ignition\fswitch\fin\fposition\fIII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fst\brter\fmotor\f
solenoid\fC1DC35-B-1\fcircuit\fCDC35B\f(GN/RD),\f
component\fside\f\bnd\fground.\f2\b
\f\f
\f\f
Стр. 5 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510212&gui...procarmanuals.com
http://vnx.su
Page 1719 of 4402

Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\bGO\fto\fB2.\f\f
No \b
GO
\fto\fB3.\f\f
B2:\bCHECK\bCIRCUIT\bSBF01A\b(RD)\bFOR\bVOLTAGE\bDROP
Ignition\fswitch\fin\fposition\fIII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fst\brter\fmotor\f
solenoid\fC1DC35-A-1\fcircuit\fSBF01A\f(RD),\f
component\fside\f\bnd\fthe\fb\bttery\fpositive\ftermin\bl.\f2\b
Is\fthe\fvolt\bge\fless\fth\bn\f2\fvolts?\f
Yes\b CLEAN\f\bnd\fTIGHTEN\f\bll\fb\bttery\fpositive\fc\bble\f
connections.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
If\fthe\fconcern\fpersists,\fINSTALL\f\b\fnew\fst\brter\f
motor.\f\f
REFER\fto:\f St\brter\fMotor \f(303-06A\fSt\brting\fSystem\f
-\f 2
.0L\fDur\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06B\fSt\brting\fSystem\f-\f2.5L\f
Dur\btec-ST\f(VI5),\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06C\fSt\brting\fSystem\f-\f1.8L\f
Dur\btorq-TDCi\f(Kent)\fDiesel,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06D\fSt\brting\fSystem\f-\f2.0L\f
Dur\btorq-TDCi\f(DW)\fDiesel,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No\b CLEAN\f\bnd\fTIGHTEN\f\bll\fb\bttery\fpositive\fc\bbles\f
connections.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
If\fthe\fconcern\fpersists,\fINSTALL\f\b\fnew\fb\bttery\fto\f
st\brter\fmotor\fsolenoid\fc\bble.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
B3:\bCHECK\bTHE\bSTARTER\bRELAY\bCONTACT\bCIRCUIT\bFOR\bVOLTAGE
Disconnect\fSt\brter\fRel\by\fR1.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fBJB\fst\brter\frel\by\f
R1\fconnector\fpin\f3\f\bnd\fground.\f2\b
\f\f
\f\f
Стр. 6 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510212&gui...procarmanuals.com
http://vnx.su
Page 2519 of 4402

oper\btion\fof\fthe\fsystem.\f
A10:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bBLOWER\bRELAY\bH402\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fBlower\frel\by\fH402\ffrom\fsocket\fC1BB01-
A.\f2\b
Me\bsure\fthe\fvolt\bge\f\bt\fthe\fblower\frel\by\fH402,\f
socket\fC1BB01-A,\fpin\f39,\fcircuit\fSBB33E\f(RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA11 .\f\f
No\b
L
OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fblower\frel\by\fH402\f\bnd\ffuse\fF33\fusing\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A11:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bBLOWER\bRELAY\bH402\b
Me\bsure\fthe\fvolt\bge\f\bt\fthe\fblower\frel\by\fH402,\f
socket\fC1BB01-A,\fpin\f37,\fcircuit\fSBB28A\f(RD/GN),\f
wiring\fh\brness\fside\f\bnd\fground.\f1\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA12 .\f\f
No\b L
OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fblower\frel\by\fH402\f\bnd\ffuse\fF28\fusing\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A12:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bBLOWER\bRELAY\bH402\bAND\bTHE\bBLOWER\b
MOTOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fblower\frel\by\f
H402,\fsocket\fC1BB01-A,\fpin\f36,\fcircuit\fCBB28B\f
GY/VT),\fwiring\fh\brness\fside\f\bnd\fthe\fblower\fmotor,\f
connector\fC2H123-C,\fpin\f1,\fcircuit\fCBB28C\f
(GY/VT),\fwiring\fh\brness\fside.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA13 .\f\f
\f\f
\f\f
\f\f
Стр. 9 из
92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su
Page 2520 of 4402

No\bLOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fblower\frel\by\fH402\f\bnd\fthe\fblower\fmotor\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
A13:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bBLOWER\bRELAY\bH402\bAND\bTHE\bCJB\bFOR\bOPEN\b
CIRCUIT
Disconnect\fConnector\fC1BP02-A\ffrom\fthe\fCJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fblower\frel\by\fH402,\f
socket\fC1BB01-A,\fpin\f38,\fwiring\fh\brness\fside\f\bnd\f
the\fCJB,\fconnector\fC1BP02-A,\fpin\f28,\fcircuit\f
CH123A\f(GN/VT),\fwiring\fh\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fblower\frel\by\fH402\fin\f\bccord\bnce\fwith\fthe\f
component\fchecks\f\bt\fthe\fend\fof\fthe\fsection.\fIf\f
blower\frel\by\fH402\fis\fOK,\fCHECK\f\bnd\fof\fnecess\bry\f
RENEW\fthe\fCJB.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fblower\frel\by\fH402\f\bnd\fthe\fCJB\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A14:\bCHECK\bCIRCUIT\bBETWEEN\bTHE\bBLOWER\bMOTOR\bAND\bTHE\bBLOWER\b\fWITCH\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H123-C\ffrom\fthe\fblower\f
motor.\f2\b
Disconnect\fConnector\fC2H426\ffrom\fthe\fblower\f
switch.\f3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fblower\fmotor,\f
connector\fC2H123-C,\fpin\f2,\fcircuit\fCBB28D\f
(WH/VT),\fwiring\fh\brness\fside\f\bnd\fthe\fblower\f
switch,\fconnector\fC2H426,\fpin\f4,\fcircuit\fCBB28B\f
(WH/VT),\fwiring\fh\brness\fside.\f4\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fthe\fblower\fswitch.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
No\b
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fblower\fswitch\f\bnd\fsoldered\fconnection\f
SP175\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
A15:\bCHECK\bTHE\bVOLTAGE\f\bAT\bTHE\bBLOWER\b\fWITCH
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H426\ffrom\fthe\fblower\f
switch.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fblower\fswitch,\f
connector\fC2H426,\fpin\f1,\fcircuit\fCH427A\f(BN),\f
wiring\fh\brness\fside\f\bnd\fground.\f4\b
\f\f
Стр. 10 из 92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su
Page 2524 of 4402

Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fblower\fmotor,\f
connector\fC2H123-B,\fpin\f1,\fcircuit\fCBB28A\f
(GY/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB14.\f\f
No \b
GO
\fto\fB8.\f\f
B8:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bBLOWER\bRELAY\bH402\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fBlower\frel\by\fH402\ffrom\fsocket\fC1BB01-
A.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fblower\frel\by\f
H402,\fsocket\fC1BB01-A,\fpin\f36,\fcircuit\fCBB28A\f
(RD/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fB9.\f\f
No \b
L
OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCBB28A\f
(RD/GN)\fbetween\fblower\frel\by\fH402\f\bnd\ffuse\fF28\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
B9:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bBLOWER\bRELAY\bH402\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fblower\frel\by,\f
socket\fC1BB01-A,\fpin\f39,\fcircuit\fSBB33E\f(RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f1\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB10.\f\f
No\b
L
OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fblower\frel\by\fH402\f\bnd\ffuse\fF33\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
\f\f
\f\f
\f\f
Стр. 14 из 92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su
Page 2525 of 4402

B10:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bBLOWER\bRELAY\bH402\bAND\bTHE\bBLOWER\b
MOTOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fblower\frel\by\f
H402,\fsocket\fC1BB01-A,\fpin\f37,\fcircuit\fCBB28B\f
GY/VT),\fwiring\fh\brness\fside\f\bnd\fthe\fblower\fmotor,\f
connector\fC2H123-B,\fpin\f1,\fcircuit\fCBB28A\f
(GY/VT),\fwiring\fh\brness\fside.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB12.\f\f
No\b
GO
\fto\fB11.\f\f
B11:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bEJB\bAND\bTHE\bBLOWER\bMOTOR\bFOR\bOPEN\b
CIRCUIT
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEJB,\fconnector\f
C1BB01-A,\fpin\f37,\fcircuit\fCBB28B\f(GY/VT),\fwiring\f
h\brness\fside\f\bnd\fthe\fblower\fmotor,\fconnector\f
C2H123-B,\fpin\f1,\fcircuit\fCBB28A\f(GY/VT),\fwiring\f
h\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fthe\fEJB\f\bnd\fRENEW\fit\fif\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fEJB\f\bnd\fthe\fblower\fmotor\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
B12:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bBLOWER\bRELAY\bH402\bAND\bTHE\bCJB\bFOR\bOPEN\b
CIRCUIT
Disconnect\fConnector\fC1BP02-A\ffrom\fthe\fCJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fblower\frel\by\fH402,\f
socket\fC1BB01-A,\fpin\f38,\fcircuit\fCH123A\f(VT/GN),\f
wiring\fh\brness\fside\f\bnd\fthe\fCJB,\fconnector\f
C1BP02-A,\fpin\f28,\fcircuit\fCH123A\f(VT/GN),\fwiring\f
h\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fblower\frel\by\fH402\fin\f\bccord\bnce\fwith\fthe\f
component\fchecks\f\bt\fthe\fend\fof\fthe\fsection.\fIf\f
blower\frel\by\fH402\fis\fOK,\fCHECK\f\bnd\fof\fnecess\bry\f
RENEW\fthe\fCJB.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No\b GO\fto\fB13.\f\f
B13:\bCHECK\bFOR\bOPEN\bCIRCUIT\bBETWEEN\bTHE\bEJB\bAND\bTHE\bCJB
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEJB,\fconnector\f
C1BB01-A,\fpin\f38,\fcircuit\fCH123A\f(VT/GN),\fwiring\f
h\brness\fside\f\bnd\fthe\fCJB,\fconnector\fC1BP02-A,\fpin\f
28,\fcircuit\fCH123A\f(VT/GN),\fwiring\fh\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
\f\f
Стр. 15 из
92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su
Page 2540 of 4402

Is\fthe\ffuse\fOK?\f
Yes\bGO\fto\fE2 .\f\f
No\b
R
ENEW\ffuse\fF13\f(15\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
E2:\bCHECK\bTHE\bVOLTAGE\bAT\bFU\fE\bF13
Connect\fFuse\fF13\f(EJB).\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF13\f(15\fA)\f\bnd\f
ground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fE3 .\f\f
No \b
R
EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF13\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
E3:\bCHECK\bFU\fE\bF7
CHECK\ffuse\fF7\f(BJB).\f1\b
Is\fthe\ffuse\fOK?\f
Yes\b GO\fto\fE4 .\f\f
No\b
R
ENEW\ffuse\fF7\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
E4:\bCHECK\bTHE\bVOLTAGE\bAT\bFU\fE\bF7
Connect\ffuse\fF7\f(BJB).\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF7\f(5\fA)\f\bnd\f
ground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fE5 .\f\f
No \b
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF7\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
E5:\bCHECK\bTHE\bCIRCUIT\bOF\bTHE\bA/C\bCLUTCH
Disconnect\fA/C\fclutch\frel\by\fH401\ffrom\fsocket\f
C1BB03-A.\f1\b
Use\f\b\ffused\ftest\fc\bble\f(15\fA)\fto\fbridge\fA/C\fclutch\f
rel\by\fH401,\fsocket\fC1BB03-A,\fpin\f28\f\bnd\fpin\f29,\f
wiring\fh\brness\fside.\f2\b
Check\fthe\foper\btion\fof\fthe\fA/C\fclutch.\f3\b
Does\fthe\f\bir\fconditioning\fclutch\fwork?\f
Yes\b GO\fto\fE11 .\f\f
No \b
GO
\fto\fE6 .\f\f
E6:\bCHECK\bTHE\bVOLTAGE\bAT\bA/C\bCLUTCH\bRELAY\bH401\b
\f\f
Стр. 30 из 92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su
Page 2548 of 4402

Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhms\fme\bsured?\f
Yes\b
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f\bir\fconditioning\f
control\fp\bnel.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit\f
CH434A\f(GY/YE)\fbetween\fthe\f\bir\fconditioning\f
control\f\bssembly\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
E25:\bCHECK\bTHE\bREFRIGERANT\bQUANTITY
CHECK\fthe\fqu\bntity\fof\frefriger\bnt.\f\f
REFER\fto:\f
Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\bcu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
1\b
Is\fthe\fqu\bntity\fof\frefriger\bnt\fin\fthe\fsystem\fin\f
\bccord\bnce\fwith\fthe\fm\bnuf\bcturer's\fspecific\btions?\f
Yes\b GO\fto\fE26 .\f\f
No\b
F
ill\fup\fthe\frequired\fqu\bntity\fof\frefriger\bnt\fin\f
\bccord\bnce\fwith\fthe\fm\bnuf\bcturer's\fspecific\btions.\f
\f
REFER\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b
cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sy s
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
E26:\bCHECK\bTHE\bCONTROL\bVOLTAGE\bAT\bA/C\bCLUTCH\bRELAY\bH401
Me\bsure\fthe\fvolt\bge\fbetween\fA/C\fclutch\frel\by\f
H401,\fsocket\fC1BB03-A,\fpin\f31,\fcircuit\fSBB07C\f
(RD/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fE27 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\ffuse\fF7\f\bnd\fthe\fA/C\fclutch\frel\by\fH401\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
E27:\bCHECK\bAIR\bCONDITIONING\bCLUTCH\bRELAY\bH401
Check\fA/C\fclutch\frel\by\fH401\f\bccording\fto\fthe\f1\b
\f\f
\f\f
Стр. 38 из 92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su
Page 2550 of 4402

Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b-\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE31.\f\f
-\fV
ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE33.\f\f
-\f V
ehicles\fwith\f\b\f2.0L\fengine:GO\fto\fE35 .\f\f
-\fV
ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE37.\f\f
No\b -
\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE41.\f\f
-\fV
ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE44.\f\f
-\fV
ehicles\fwith\f\b\f2.0L\fengine:GO\fto\fE47 .\f\f
-\fV
ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE50.\f\f
E31:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bA/C\bCLUTCH\bRELAY\bH401\bAND\bTHE\bPOWERTRAIN\b
CONTROL\bMODULE\b(PCM)\bFOR\bOPEN\bCIRCUIT\b-\bVEHICLE\f\bWITH\bA\b1.8L\bDIE\fEL\b
ENGINE
Connect\fA/C\fclutch\frel\by\fH401\fto\fsocket\fC1BB03-
A.\f1\b
Disconnect\fConnector\fC1E108-K\ffrom\fthe\fPCM.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E108-K,\fpin\fF2,\fcircuit\fCH109B\f(YE/BK),\fwiring\f
h\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b RENEW\fthe\frefriger\bnt\fpressure\ftr\bnsducer.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\fIf\fthe\fsystem\fis\fstill\f
inoper\btive,\fCHECK\fthe\fPCM\f\bnd\fRENEW\fif\f
necess\bry.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b
GO\fto\fE32 .\f\f
E32:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bPCM\bAND\bTHE\bEJB\bFOR\bOPEN\bCIRCUIT\b-\b
VEHICLE\f\bWITH\bA\b1.8L\bDIE\fEL\bENGINE
Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-K,\fpin\fF2,\fcircuit\fCH109B\f
(YE/BK),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\fconnector\f
C1BB03-A,\fpin\f30,\fcircuit\fCH109B\f(YE/BK),\fwiring\f
h\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH109B\f
(YE/BK)\fbetween\fthe\fEJB\f\bnd\fA/C\fclutch\frel\by\fH401\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
\f\f
\f\f
Стр. 40 из
92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su
Page 2551 of 4402

No\bLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH109B\f
(YE/BK)\fbetween\fthe\fPCM\f\bnd\fthe\fEJB\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
E33:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bA/C\bCLUTCH\bRELAY\bH401\bAND\bTHE\bPOWERTRAIN\b
CONTROL\bMODULE\b(PCM)\bFOR\bOPEN\bCIRCUIT\b-\bVEHICLE\f\bWITH\bA\b2.0L\bDIE\fEL\b
ENGINE
Connect\fA/C\fclutch\frel\by\fH401\fto\fsocket\fC1BB03-
A.\f1\b
Disconnect\fConnector\fC1E108-D\ffrom\fthe\fPCM.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E108-D,\fpin\fF2,\fcircuit\fCH109A\f(YE/BK),\fwiring\f
h\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b RENEW\fthe\frefriger\bnt\fpressure\ftr\bnsducer.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\fIf\fthe\fsystem\fis\fstill\f
inoper\btive,\fCHECK\fthe\fPCM\f\bnd\fRENEW\fif\f
necess\bry.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b GO\fto\fE34 .\f\f
E34:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bPCM\bAND\bTHE\bEJB\bFOR\bOPEN\bCIRCUIT\b-\b
VEHICLE\f\bWITH\bA\b2.0L\bDIE\fEL\bENGINE
Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-D,\fpin\fF2,\fcircuit\fCH109A\f
(YE/BK),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\fconnector\f
C1BB03-A,\fpin\f30,\fcircuit\fCH109A\f(YE/BK),\fwiring\f
h\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH109A\f
(YE/BK)\fbetween\fthe\fEJB\f\bnd\fA/C\fclutch\frel\by\fH401\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH109A\f
(YE/BK)\fbetween\fthe\fPCM\f\bnd\fthe\fEJB\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
E35:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bA/C\bCLUTCH\bRELAY\bH401\bAND\bTHE\bPOWERTRAIN\b
CONTROL\bMODULE\b(PCM)\bFOR\bOPEN\bCIRCUIT\b-\bVEHICLE\f\bWITH\bA\b2.0L\bENGINE
Connect\fA/C\fclutch\frel\by\fH401\fto\fsocket\fC1BB03-
A.\f1\b
Disconnect\fConnector\fC1E104-E\ffrom\fthe\fPCM.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E104-E,\fpin\fB2,\fcircuit\fCH109C\f(YE/BK),\fwiring\f
h\brness\fside\f\bnd\fground.\f3\b
\f\f
Стр. 41 из 92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su