111 FORD KUGA 2011 1.G User Guide

PRINCIPLES OF OPERATION
E97570
12
3
4
5
6
7910111213
815
16
14
G1001304en2008.50 Kuga8/2011
206-09B-9
Anti-Lock Control - Stability Assist
206-09B- 9
DESCRIPTION AND OPERATION
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Valve Stem Seals(21 238 0)
Special Tool(s)303-361B
Compressor, Valve Spring
E62757
303-361B-06
Adapter for 303-361B
E62041
303-363
Adapter, Air Supply (Cylinder
Head)
21157
303-508
Pliers, Valve Stem Seal
21211
Removal
1.Remove the camshafts.
Refer to: Camshafts (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation). 2.
E66111
3.
Using the special tool, apply 7 to 10 bar of
compressed air into the cylinder.
Special Tool(s): 303-363
E66112
303-363
4.Special Tool(s): 303-361B, 303-361B-06
E66326
303-361B
303-361B-06
G543490en2008.50 Kuga8/2011
303-01- 23
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
23
REMOVAL AND INSTALLATION
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E87508
46
45
44
43
3834271913514202839
40
41
423623910243137
635
29211571412182633
30221682311172532
G543491en2008.50 Kuga8/2011
303-01-34
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
34
REMOVAL AND INSTALLATION
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27. CAUTION: Note the position of thecomponents before removal.
E68493
x20
x5
28. CAUTION: Make sure that no fluids arepresent in the threaded bores.
Torque:
• Stage 1: 20
Nm
• Stage 2: 60Nm
• Stage 3: 130°
E68494
1591284
37111062
29. WARNING: Be prepared to collectescaping fluid.
General Equipment: Fluid Container
Torque: 38
Nm
E115890
30.Torque: 25Nm
E115891
31.
E116077
Installation
1.To install, reverse the removal procedure.
G1079022en2008.50 Kuga8/2011
303-01- 54
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
54
REMOVAL AND INSTALLATION
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E84406
x20
20.
21.
22.
x4
23.
E84206
24.
25. CAUTION: Note the position of thecomponents before removal.
G543498en2008.50 Kuga8/2011
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALBACK TO CHAPTER INDEX
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1591284
3711106
2
E64878E68495
19.
E84582
303-01-
88
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
88
DISASSEMBLY

E87508
46
45
44
43
3834271913514202839
40
41
423623910243137
635
29211571412182633
30221682311172532
30.Special Tool(s): 303-318
E68747
303-318
31. N O T E : The crankshaft timing pulley can only
be installed in 1 position on the crankshaft
splines.
Torque: 17
Nm
E69623
x7
G543500en2008.50 Kuga8/2011
303-01- 105
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
105
ASSEMBLY
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53.Torque: 40Nm
E83911
54. N O T E : Make sure that new components are
installed.
1.
2. Torque: 40
Nm
E113556
x21
x22
55.
Torque: 10Nm
E65076
56.Torque: 10Nm
E68416
57. N O T E : Only tighten the bolts finger tight at
this stage.
Install the Special Tool(s): 303-1179
1.
2. Torque: 180
Nm
58.
Remove the Special Tool(s): 303-1179
E122486
x41
2
303-1179
59.Torque:
• Stage 1: 25
Nm
• Stage 2: 60°
E122520
x4
G543500en2008.50 Kuga8/2011
303-01- 111
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
111
ASSEMBLY
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Keyless starting system (vehicles with automatic transmission)
E97429
1
23
45
6
7
89
10
1112
G1032961en2008.50 Kuga8/2011
303-06-7
Starting System— 2.5L Duratec (147kW/200PS) - VI5303-06-
7
DESCRIPTION AND OPERATION
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E89089
10000100
50 0 150
1
2
Description
Item
Resistance (Ohms)
1
Temperature (°C)
2
The sensor is an NTC (negative temperature
coefficient) (negative temperature coefficient)
sensor. The voltage supply is 5 V. The transmission
fluid temperature is detected by measuring the
voltage drop across the NTC resistor.
The TCM uses the transmission fluid temperature
information for the following calculations:
• Transaxle shift points
• If the transmission fluid temperatures are too high, slip lock-up of the TCC is prevented.
Consequences of signal failure
88
E125803
1
2
Description
Item
The TFT sensor
1
TCM connector 'C'
2
• No activation of TCC slip lock-up mode.
• No activation of TCC full lock-up mode.
• The MIL is activated.
• When the engine is restarted (ignition switched off for approx. 15 seconds), the transaxle is no
longer in limp home mode. There is no longer
a fault indication on the instrument cluster, and
the MIL is off. However, the fault remains stored
in the TCM. If the fault is still present, limp home
mode is reactivated.
• If the sensor fails, a temperature substitute value of 30 °C (86 °F) is initially assumed. After 15
minutes driving, the substitute value is raised
t o 111 ° C .
G1163605en2008.50 Kuga8/2011
307-01- 59
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 59
DESCRIPTION AND OPERATION
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