coolant FORD MUSTANG 2004 4.G User Guide

Mixing Motorcraft Speciality Orange Engine Coolant
or any orange-colored extended life product with
your factory filled coolant can result in degraded
corrosion protection.
•A large amount of water without engine coolant
may be added, in case of emergency, to reach a
vehicle service location. In this instance, the
cooling system must be drained and refilled with a
50/50 mixture of engine coolant and distilled
water as soon as possible. Water alone (without
engine coolant) can cause engine damage from
corrosion, overheating or freezing.
•Do not use alcohol, methanol or brine or any
engine coolants mixed with alcohol or
methanol antifreeze (coolant).Alcohol and
other liquids can cause engine damage from
overheating or freezing.
•Do not add extra inhibitors or additives to
the coolant.These can be harmful and
compromise the corrosion protection of the
engine coolant.
To reduce the risk of personal injury, make
sure the engine is cool before unscrewing
the coolant pressure relief cap. The cooling system
is under pressure; steam and hot liquid can come
out forcefully when the cap is loosened slightly.
If you must remove the pressure relief cap or
radiator cap (depending upon engine application),
follow these steps to avoid personal injury:
1. Before you remove the cap, turn the engine off
and let it cool.
2. When the engine is cool, wrap a thick cloth
around the cap. Slowly turn cap counterclockwise
until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been
released, use the cloth to turn it counterclockwise
and remove the cap.
2004 Mustang(mus)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
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Engine coolant refill procedure- OHV V6 engine
Note:Use the following procedure when refilling the
cooling system of a vehicle equipped with a 3.8L V6
engine. Failure to follow this procedure may result
in damage to the engine and engine cooling system.
The following procedure should be used when
refilling the cooling system of a 3.8L V6 engine after
it has been drained or become extremely low.
1. Remove the cap
from the engine
coolant reservoir.
2. Open the cooling
system vent plug.
3. Remove the radiator
cap as previously
outlined.
4. Add a50/50 mixtureof engine coolant and
distilled water to the radiator until full.
5. Add a50/50 mixtureof engine coolant and
distilled water to the engine coolant reservoir until
the coolant level is at the“cold fill level”as listed on
the reservoir.
6. Close the cooling system vent plug.
7. Reinstall the engine coolant reservoir cap.
8. Reinstall the radiator cap.
9. Start the engine and run it at 2000–2500 rpm
until the upper radiator hose is warm (this indicates
the thermostat is open and coolant is flowing
through the entire system).
10. Shut the engine off and allow it to cool.
11. Wrap a thick cloth around the radiator cap and
cautiously remove the radiator cap.
12. Add a50/50 mixtureof engine coolant and
distilled water to the radiator until full.
13. Reinstall the radiator cap.
14. Check the coolant level in the reservoir before
you drive your vehicle the next few times (with the
engine cool).
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15. If necessary, add a50/50 mixtureof engine
coolant and distilled water to the engine coolant
reservoir until the coolant level is at the“cold fill
level”as listed on the reservoir.
If you are unsure of how to operate the cooling
system vent plug when adding engine coolant to the
3.8L V6 engine, contact your dealer.
Engine coolant refill procedure-4.6L V8 engine
The following procedure should be used when
refilling the cooling system of a 4.6L V8 engine after
it has been drained or become extremely low.
1. Remove the pressure relief cap from the engine
coolant reservoir as previously outlined.
2. Slowly add a50/50 mixtureof engine coolant
and distilled water to the engine coolant reservoir
until the coolant level is at the“cold fill level”as
listed on the reservoir.
3. Reinstall the pressure relief cap.
4. Start and idle the engine until the upper radiator
hose is warm (this indicates the thermostat is open
and coolant is flowing through the entire system).
5. Shut the engine off and let it cool.
6. Remove the pressure relief cap from the engine
coolant reservoir as previously outlined.
7. Add a50/50 mixtureof engine coolant and
distilled water to the engine coolant reservoir until
the coolant level is at the“cold fill level”as listed on
the reservoir.
8. Reinstall the pressure relief cap.
9. Check the coolant level in the reservoir before
you drive your vehicle the next few times (with the
engine cool).
10. If necessary, add a50/50 mixtureof engine
coolant and distilled water to the engine coolant
reservoir until the coolant level is at the“cold fill
level”as listed on the reservoir.
After any coolant has been added, check the coolant
concentration see Checking Engine Coolant section).
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If the concentration is not 50/50 (protection to
–34°F/–36°C), drain some coolant and adjust the
concentration. It may take several drains and
additions to obtain a 50/50 coolant concentration.
Whenever coolant has been added, the coolant level
in the coolant reservoir should be checked the next
few times you drive the vehicle. If necessary, add
enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper
level.
If you have to add more than 1.0 liter (1.0 quart) of
engine coolant per month, have your dealer check
the engine cooling system. Your cooling system may
have a leak. Operating an engine with a low level of
coolant can result in engine overheating and possible
engine damage.
Recycled engine coolant
Ford Motor Company does NOT recommend the use
of recycled engine coolant in vehicles originally
equipped with Motorcraft Premium Gold Engine
Coolant since a Ford-approved recycling process is
not yet available.
Used engine coolant should be disposed of in
an appropriate manner. Follow your community’s
regulations and standards for recycling and disposing
of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling
system can hold, refer toRefill capacitiesin this
chapter.
Fill your engine coolant reservoir as outlined in
Adding engine coolantin this chapter.
Severe climates
If you drive in extremely cold climates (less than
–36°C[–34°F]):
•It may be necessary to increase the coolant
concentration above 50%.
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•NEVER increase the coolant concentration
above 60%.
•Increased engine coolant concentrations
above 60% will decrease the overheat
protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container
to ensure the coolant concentration in your
vehicle will provide adequate freeze
protection at the temperatures in which you
drive in the winter months.
If you drive in extremely hot climates:
•It is still necessary to maintain the coolant
concentration above 40%.
•NEVER decrease the coolant concentration
below 40%.
•Decreased engine coolant concentrations
below 40% will decrease the corrosion
protection characteristics of the engine
coolant and may cause engine damage.
•Decreased engine coolant concentrations
below 40% will decrease the freeze
protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container
to ensure the coolant concentration in your
vehicle will provide adequate protection at
the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates
should use a 50/50 mixture of engine coolant and
distilled water for optimum cooling system and
engine protection.
2004 Mustang(mus)
Owners Guide (post-2002-fmt)
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If the vehicle’s powertrain system or its battery has
just been serviced, the on-board diagnostics system
is reset to a“not ready for I/M test”condition. To
ready the on-board diagnostics system for I/M
testing, a minimum of 30 minutes of city and
highway driving is necessary as described below:
•First, at least 10 minutes of driving on an
expressway or highway.
•Next, at least 20 minutes driving in stop-and-go,
city-type traffic with at least four idle periods.
Allow the vehicle to sit for at least eight hours
without starting the engine. Then, start the engine
and complete the above driving cycle. The engine
must warm up to its normal operating temperature.
Once started, do not turn off the engine until the
above driving cycle is complete.
CHECKING AND ADDING POWER STEERING
FLUID
Check the power steering fluid. Refer to the
scheduled maintenance guide for the service interval
schedules. If adding fluid is necessary, use only
MERCONAT F.
If your vehicle is
equipped with the
OHV V6 engine,
check the power
steering fluid level with
the engine at normal
operating temperature.
1. Start the engine and
let it run until it
reaches normal
operating temperature
(the engine coolant
temperature gauge
indicator will be near
the center of the
normal area between H
and C).
FILL
HOT
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Fluid Ford Part
NameApplication Capacity
Engine
coolant
1Motorcraft
Premium
Gold Engine
Coolant
(yellow-
colored)OHV V6
engine11.2L
(11.8 quarts)
4.6L SOHC
V8 engine13.3L
(14.1 quarts)
4.6L 4v V8
(Mach 1)
with
Automatic
Transmission15.2L
(16.1 quarts)
4.6L 4v V8
(Mach 1)
with Manual
Transmission15.2L
(16.1 quarts)
Power
steering fluidMotorcraft
MERCON
AT FOHV V6
engineKeep in
FULL HOT
range on
dipstick
4.6L SOHC
V8/4.6L 4v V8
(Mach 1)
engineFill to
between MIN
and MAX
lines on
reservoir
Rear axle
lubricant
2Motorcraft
SAE 80W-90
Premium
Rear Axle
Lubricant7 .5 inch axle 1.5L
(3.25 pints)
Motorcraft
SAE 75W-140
Synthetic
Rear Axle
Lubricant8.8 inch axle 2.0L
(4.25 pints)
Fuel tank N/A All 59.4L
(15.7 gallons)
2004 Mustang(mus)
Owners Guide (post-2002-fmt)
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Fluid Ford Part
NameApplication Capacity
Transmission
fluid
(4R70/75
E-W)
3
Motorcraft
MERCONV
AT FAutomatic
with OHV V6
engine13.1L
(13.9 quarts)
4
Automatic
with 4.6L
SOHC
V8/4.6L 4v V8
(Mach 1)
engine12.0L
(12.8 quarts)
4
Motorcraft
MERCON
AT FManual with
OHV V6
engine2.6L
(5.6 pints)5
Motorcraft
MERCON
AT FManual with
4.6L SOHC
V8/4.6L 4v V8
(Mach 1)
engine3.7L
(7.8 pints)5
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 3.8L
(4.0 quarts)
1Add the coolant type originally equipped in your
vehicle.
2Rear axle lubricants do not need to be checked or
changed unless a leak is suspected, service is
required or the axle assembly has been submerged
in water. The axle lubricant should be changed any
time the rear axle has been submerged in water. Fill
6 mm to 14 mm (1/4 inch to 9/16 inch) below
bottom of fill hole. Add 118 ml (4 oz.) of Additive
Friction Modifier XL-3 or equivalent meeting Ford
specification EST-M2C118–A for complete refill of
Traction-Lok axles.
3Ensure the correct automatic transmission fluid is
used. Transmission fluid requirements are indicated
on the dipstick or on the dipstick handle. MERCON
and MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your
scheduled maintenance guide to determine the
correct service interval.
2004 Mustang(mus)
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4Indicates only approximate dry-fill capacity. Some
applications may vary based on cooler size and if
equipped with an in-tank cooler. The amount of
transmission fluid and fluid level should be set by
the indication on the dipstick’s normal operating
range.
5Service refill capacity is determined by filling the
transmission to the bottom of the filler hole with the
vehicle on a level surface.
6Use of synthetic or synthetic blend motor oil is not
mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C153–H
and the API Certification mark.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1
ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantXL-6ESR-M13P4-A
Door latch,
hood latch,
auxiliary
hood latch,
door hinges,
striker plates,
seat tracks
and fuel filler
door hingeMulti-Purpose
GreaseXG-4 or XL-5ESR-M1C159-A
or
ESB-M1C93-B
Engine
coolantMotorcraft
Premium
Gold Engine
Coolant
(yellow-
colored)VC-7–AWSS-M97B51
–A1
2004 Mustang(mus)
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A
Air bag supplemental
restraint system .. 79–80
and child safety
seats ......................... 81
description .............. 80
disposal .................... 84
driver air bag .......... 82
indicator light ......... 83
operation ................. 82
passenger air bag ... 82
Air cleaner filter ..... 215
Antifreeze (see
Engine coolant) ...... 174
Anti-lock brake system
(see Brakes) .... 104–105
Audio system
(see Radio) .... 18, 20, 25
Automatic
transmission ............ 108
driving an automatic
overdrive ............... 111
fluid, adding .......... 196
fluid, checking ...... 196
fluid, refill
capacities ............... 215
fluid,
specification .......... 221
Auxiliary power
point ........................... 45
Axle
lubricant
specifications. 218, 221
refill capacities ...... 215
traction lok ............ 108
B
Battery ..................... 171acid, treating
emergencies .......... 171
jumping a disabled
battery ................... 136
maintenance-free .. 171
replacement,
specifications ........ 215
servicing ................ 171
BeltMinder ................. 74
Brakes .............. 104–105
anti-lock ......... 104–105
anti-lock brake
system (ABS)
warning light ......... 104
fluid, checking and
adding .................... 196
fluid, refill
capacities ............... 215
fluid,
specifications. 218, 221
lubricant
specifications 218, 221
parking .................. 106
shift interlock ........ 108
Bulbs .......................... 38
C
Capacities for
refilling fluids .......... 215
Cargo net ................... 44
Cassette tape
player ................... 18, 25
CD-single premium ... 20
Cell phone use .......... 49
Child safety
restraints ................... 85
child safety belts .... 85
Child safety seats ...... 88
2004 Mustang(mus)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
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