torque FORD S-MAX 2006 Service Repair Manual

4.Torque: 10\fNm\f
5. Torque: 25\fNm
\f
6. Torque: 40\fNm
\f
7. Torque: 40\fNm
\f
8. Torque: 40\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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9.Torque: 25\fNm\f
10. Torque: 10\fNm
\f
11. CAUTION:\fM\bke\fsure\fth\bt\ffluid\flevel\fis\fto\f
th

e\fMAX\fm\brk.\f
Refer\fto:\f Sp
ecific\btions\f(303-01A\fEngine\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Specific\btions).\f
\bater\fal: Engine\fOil\f-\f5W-30\f(WSS-M2C913-C) \f
\f\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Oil Pump—
Vehicles Built Up To: 04/\b006
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f Timing\fCh\bin\f(303-01A\fEngine\f-\f
2.0

L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Oil\fP\bn\f(303-01A\fEngine\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f\f 1.Torque:\b 10\fNm
\f
2. Torque:\b 10\fNm
\f
3. Spec\fal\bTool(s):\b 205-072,\f205-072-01\f
Tor

que:\b 25\fNm
\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\f
w \b

sher\fis\finst\blled.\f
4. Torque:\b \f
10\fNm
\f
23\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f
\f
\f\f
\f\f
Стр. 1 из 2
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Oil Pump—
Vehicles Built From: 04/\b006
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f Timing\fCh\bin\f(303-01A\fEngine\f-\f
2.0

L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Oil\fP\bn\f(303-01A\fEngine\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f\f 1.Torque:\b 10\fNm
\f
2. Spec\fal\bTool(s):\b 205-072,\f205-072-01\f
Tor

que:\b 25\fNm
\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\f
w \b

sher\fis\finst\blled.\f
4. Torque:\b \f
10\fNm
\f
23\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f
\f
\f\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Crankshaft Rear
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation
303-254\f
Locking\fTool,\fFlywheel
\f
1. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Clutch\fDisc\f\bnd\fPressure\fPl\bte \f
(30

8-01A\fClutch\f-\fVehicles\fWith:\f5-Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fMTX75,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Oil\fP\bn\f(303-01A\fEngine\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Disc\brd\fthe\fflywheel\fbolts.\f
Special\bTool(\f):\b 303-254\f
Tor

que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
3. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
su
pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
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17.NOTE:\fThe\fspeci\bl\ftool\fm\by\fonly\fbe\finst\blled\f
if
\fthe\fv\blve\ftimings\f\bre\fcorrect.\f
Inst\bll\fthe\fspeci\bl\ftool.\f
Sp

ecial\bTool(\f):\b 303-376B\f
18 .

Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-376B\f
19.

Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
20.

\f
21. Torque:\b 20\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 6 из
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22.Special\bTool(\f):\b 303-499\f
Tor
que:\b 12\fNm
\f
23. Apply\f\b\fsm\bll\fbe\bd\fof\fse\bl\bnt\fto\fthe\f\bre\bs\f shown.\f
Material:\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U 7

J-M4G323-AA) \f
24. N

OTE:\fIf\fthe\fg\bskets\f\bre\fnot\fd\bm\bged,\fre-
us
e\fthem.\f
Torque:\b 10\fNm
\f
25. Torque:\b 10\fNm
\f
26. Torque:\b 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 7 из
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Assembly
Special Tool(s)
Ma

terials
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
205-072-02\f
Ad\bpter\ffor\f205-072\f
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft\f
303-509\f
Remover,\fVibr\btion\fD\bmper\fHub
\f
303-699\f
Wrench,\fOil\fFilter\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA 1.NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
su

pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
2. Torque:\b \f
10\fNm
\f
23\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f
\f
\f
\f
\f
\f
\f
\f\f
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3.CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\f
w\b
sher\fis\finst\blled.\f
4. \f\f 1.Torque:\b 10\fNm
\f
2. Spec\fal\bTool(s):\b 205-072,\f205-072-01\f
Tor

que:\b 25\fNm
\f
5. \f\f
Apply\f\b\f3\fmm\fbe\bd\fof\fse\bl\bnt\fto\fthe\foil\f
p\bn

.\f
Mater\fal:\b Silicone\fSe\bl\bnt\fLB\f(WSE-
M4 G3

23-A4\f/\f2U7J-M4G323-AA) \f

Torque:\b 25\fNm
\f
6. Spec\fal\bTool(s):\b 303-699\f
Tor

que:\b 17\fNm
\f
7. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\f1\fis\f
\bp p

roxim\btely\f20\fmm\fbefore\ftop\fde\bd\fcenter\f
(TDC).\f
\f\f
\f\f
\f\f
\f\f
\f\f
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8. \f
9.CAUTION:\fM\bke\fsure\fth\bt\fnew\fcylinder\f
h e

\bd\fbolts\f\bre\finst\blled.\f
Torque:\b \f
5\f
Nm
\f
15\fNm
\f
45\fNm
\f
90
°\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
St\bge\f5:\f
10. CAUTION:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\bn
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f
NOTE:\fInst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\f
v\blve\foverl\bp\fposition\fcylinder\fNo.\ffour.\f Co\bt\fthe\fc\bmsh\bft\fbe\bring\fc\bps\fwith\foil.\f
M at

er\fal:\b Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72

SX-19K261-CA) \f
Tor

que:\b \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
11. Inst\bll\fthe\fspeci\bl\ftool.\f
Spec\fal\bTool(s):\b 303-376B\f
12. T

orque:\b 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
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