fuse FORD S-MAX 2006 Service Repair Manual

Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fp\bssenger\fside\f
door\fmodule.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fp\bssenger\fside\fdoor\fmodule\f\bnd\f
soldered\fconnection\fSP294\f(RHD\fvehicles:\fsoldered\f
connection\fSP293)\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST \b : PARKING AID MODULE NOT \bOMMUNI\bATING WITH
THE FORD APPROVED DIAGNOSTI\b TOOL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
\b1: \bHE\bK \bOMMUNI\bATION WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fC2 .\f\f
No GO

\fto\fPinpoint\fTest\f AJ.\f\f
\b2: \bHE\bK FUSE FB1
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fFB1\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fC3 .\f\f
No
R

ENEW\ffuse\fFB1\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
\b3: \bHE\bK THE VOLTAGE AT FUSE FB1
Connect\fFuse\fFB1\f(RJB).\f1
Ignition\fswitch\fin\fposition\fII.\f2
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFB1\f(5\fA)\f\bnd\fground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fC4 .\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFB1\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
\b4: \bHE\bK THE VOLTAGE AT THE PARKING AID MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC4MP01-A\ffrom\fthe\fp\brking\f\bid\fmodule.\f2
\f\f
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DLC,\fconnector\fC3DB04,\fpin\f11,\fcircuit\fVDB07D\f(VT/OG),\fwiring\fh\brness\f
side.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\fthe\fp\brking\f\bid\fmodule\fif\fnecess\bry\fINSTALL\f\b\fnew\fone.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fp\brking\f\bid\f
module\f\bnd\fsoldered\fconnection\fSP287\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST D : BLUETOOTH/VOI\bE \bONTROL MODULE NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
D1: \bHE\bK \bOMMUNI\bATION WITH THE INSTRUMENT \bLUSTER
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\finstrument\fcluster\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f
3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\f
instrument\fcluster?\f
Yes GO\fto\fD2 .\f\f
No
GO

\fto\fPinpoint\fTest\f AH.\f\f
D2: \bHE\bK FUSE F6
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF6\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fD3 .\f\f
No R

ENEW\ffuse\fF6\f(15\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
D3: \bHE\bK THE VOLTAGE AT FUSE F6
Connect\fFuse\fF6\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF6\f(15\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fD4 .\f\f
No R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF6\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
D4: \bHE\bK THE VOLTAGE AT THE BLUETOOTH/VOI\bE \bONTROL MODULE
Disconnect\fConnector\fC2MM01-A\ffrom\f
Bluetooth/voice\fcontrol\fmodule.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fBluetooth/voice\f
control\fmodule,\fconnector\fC2MM01,\fpin\f17,\fcircuit\f
SBP06H\f(BN/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
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control\fmodule.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fVDB13G\f
(BU/GY)\fbetween\fthe\fBluetooth/voice\fcontrol\fmodule\f
\bnd\fsoldered\fconnection\fSP347\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
PINPOINT TEST E : ELE\bTRONI\b AUTOMATI\b TEMPERATURE \bONTROL
(EAT\b) MODULE NOT \bOMMUNI\bATING WITH FORD APPROVED
DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
E1: \bHE\bK \bOMMUNI\bATION WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fE2 .\f\f
No GO

\fto\fPinpoint\fTest\f AJ.\f\f
E2: \bHE\bK FUSE F27
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF27\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fE3 .\f\f
No
R

ENEW\ffuse\fF27\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
E3: \bHE\bK THE VOLTAGE AT FUSE F27
Connect\fFuse\fF27\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF27\f(5\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fE4 .\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF27\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
E4: \bHE\bK VOLTAGE AT THE EAT\b MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC2H101-B\ffrom\fthe\fEATC\f
module.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-B,\fpin\f14,\fcircuit\fSBP27B\f
(BU/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f3
\f\f
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Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fE8 .\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVDB07B\f
(VT/OG)\fbetween\fthe\fEATC\fmodule\f\bnd\fsoldered\f
connection\fSP285\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
E8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE EAT\b MODULE AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-B,\fpin\f18,\fcircuit\fVDB06M\f
(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f3,\fcircuit\fVDB06X\f(GY/OG),\fwiring\f
h\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEATC\fmodule.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVDB06M\f
(GY/OG)\fbetween\fthe\fEATC\fmodule\f\bnd\fsoldered\f
connection\fSP295\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST F : AUDIO SYSTEM \bONTROL PANEL NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
F1: \bHE\bK \bOMMUNI\bATION WITH THE INSTRUMENT \bLUSTER
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\finstrument\fcluster\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f
3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\f
instrument\fcluster?\f
Yes GO\fto\fF2.\f\f
No
GO

\fto\fPinpoint\fTest\f AH.\f\f
F2: \bHE\bK FUSE F6
\f\f
\f\f
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CHECK\fFuse\fF6\f(CJB).\f1
Is\fthe\ffuse\fOK?\f
Yes GO\fto\fF3.\f\f
No R

ENEW\ffuse\fF6\f(15\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
F3: \bHE\bK THE VOLTAGE AT FUSE F6
Connect\fFuse\fF6\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF6\f(15\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fF4.\f\f
No R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF6\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
F4: \bHE\bK VOLTAGE AT AUDIO SYSTEM \bONTROL PANEL
Disconnect\fConnector\fC2ME03-A\ffrom\fthe\f\budio\f
system\fcontrol\fp\bnel.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\budio\fsystem\f
control\fp\bnel,\fconnector\fC2ME03-A,\fpin\f15,\fcircuit\f
SBP06D\f(BN/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fF6.\f\f
No
GO

\fto\fF5.\f\f
F5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE AUDIO SYSTEM \bONTROL
PANEL
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-C,\fpin\f64,\fcircuit\fSBP06E\f(BN/RD),\fwiring\f
h\brness\fside\f\bnd\fthe\f\budio\fsystem\fcontrol\fp\bnel,\f
connector\fC2ME03-A,\fpin\f15,\fcircuit\fSBP06D\f
(BN/RD),\fwiring\fh\brness\fside.\f3
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
\budio\fsystem\fcontrol\fp\bnel\f\bnd\fthe\fCJB\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
F6: \bHE\bK VOLTAGE AT AUDIO SYSTEM \bONTROL PANEL
Ignition\fswitch\fin\fposition\fI.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\budio\fsystem\f2
\f\f
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Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\f
instrument\fcluster?\f
Yes GO\fto\fG2 .\f\f
No GO

\fto\fPinpoint\fTest\f AH.\f\f
G2: \bHE\bK FUSE F6
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF6\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fG3 .\f\f
No R

ENEW\ffuse\fF6\f(15\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
G3: \bHE\bK THE VOLTAGE AT FUSE F6
Connect\fFuse\fF6\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF6\f(15\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fG4 .\f\f
No
R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF6\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
G4: \bHE\bK THE VOLTAGE AT THE NAVIGATION SYSTEM TOU\bH S\bREEN
Disconnect\fConnector\fC2ME03-F\ffrom\fthe\fn\bvig\btion\f
system\ftouch\fscreen.\f
1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fn\bvig\btion\fsystem\f
touch\fscreen,\fconnector\fC2ME03-F,\fpin\f1,\fcircuit\f
SBP06J\f(BN/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fG6 .\f\f
No GO

\fto\fG5 .\f\f
G5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE NAVIGATION SYSTEM
TOU\bH S\bREEN
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-C,\fpin\f64,\fcircuit\fSBP06E\f(BN/RD),\fwiring\f
h\brness\fside\f\bnd\fthe\fn\bvig\btion\fsystem\ftouch\f
screen,\fconnector\fC2ME03-F,\fpin\f1,\fcircuit\fSBP06JD\f
(BN/RD),\fwiring\fh\brness\fside.\f2
\f\f
\f\f
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Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
PINPOINT TEST H : DVD DRIVE NOT \bOMMUNI\bATING WITH THE FORD
APPROVED DIAGNOSTI\b TOOL - VEHI\bLES EQUIPPED WITH DVD
NAVIGATION SYSTEM WITH TOU\bH S\bREEN
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
H1: \bHE\bK \bOMMUNI\bATION WITH THE INSTRUMENT \bLUSTER
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\finstrument\fcluster\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\f
instrument\fcluster?\f
Yes GO\fto\fH2 .\f\f
No GO

\fto\fPinpoint\fTest\f AH.\f\f
H2: \bHE\bK FUSE F6
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF6\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fH3 .\f\f
No
R

ENEW\ffuse\fF6\f(15\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
H3: \bHE\bK THE VOLTAGE AT FUSE F6
Connect\fFuse\fF6\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF6\f(15\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
GO\fto\fH4 .\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF6\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
H4: \bHE\bK THE VOLTAGE AT THE DVD DRIVE
Disconnect\fConnector\fC2ME04\ffrom\fthe\fDVD\fdrive.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fDVD\fdrive,\f
connector\fC2ME04,\fpin\f1,\fcircuit\fSBP06F\f(BN/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fH6 .\f\f
No
GO

\fto\fH5 .\f\f
H5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE DVD DRIVE.
\f\f
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LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fDVD\fdrive\f\bnd\fsoldered\fconnection\f
SP354\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
H8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE DVD DRIVE AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDVD\fdrive,\f
connector\fC2ME04,\fpin\f5,\fcircuit\fVDB13E\f(BU/GY),\f
wiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f1,\fcircuit\fVDB13F\f(BU/GY),\fwiring\f
h\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fDVD\fdrive\f\bnd\fRENEW\fit\fif\fnecess\bry.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fDVD\fdrive\f\bnd\fsoldered\fconnection\f
SP344\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST I : FUEL-FIRED BOOSTER HEATER/PROGRAMMABLE FUEL-
FIRED BOOSTER HEATER NOT \bOMMUNI\bATING WITH THE FORD
APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
I1: \bHE\bK \bOMMUNI\bATION WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fI2.\f\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
I2: \bHE\bK FUSE F27
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF27\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fI3.\f\f
No
R

ENEW\ffuse\fF27\f(30\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
I3: \bHE\bK THE VOLTAGE AT FUSE F27
Connect\fFuse\fF27\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF27\f(30\fA)\f\bnd\f
ground.\f2
\f\f
Стр. 26 из 159
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Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fI4.\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF27\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
I4: \bHE\bK THE VOLTAGE AT THE FUEL-FIRED BOOSTER HEATER / PROGRAMMABLE
FUEL-FIRED BOOSTER HEATER
Disconnect\fConnector\fC1HF01-C\ffrom\fthe\ffuel-fired\f
booster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffuel-fired\fbooster\f
he\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\fhe\bter,\f
connector\fC1HF01-C,\fpin\f3,\fcircuit\fSBB27A\f(BU/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fI5.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBB27A\f
(BU/RD)\fbetween\fthe\ffuel-fired\fbooster\fhe\bter\f/\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f\bnd\fthe\fEJB\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
I5: \bHE\bK THE GROUND \bONNE\bTION OF THE FUEL-FIRED BOOSTER HEATER /
PROGRAMMABLE FUEL-FIRED BOOSTER HEATER
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffuel-fired\f
booster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter,\fconnector\fC1HF01-C,\fpin\f4,\fcircuit\fGD132L\f
(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fI6.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fopen\fcircuit\fbetween\fthe\f
fuel-fired\fbooster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\f
booster\fhe\bter\f\bnd\fsoldered\fconnection\fSP380\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
I6: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE FUEL-FIRED BOOSTER HEATER /
PROGRAMMABLE FUEL-FIRED BOOSTER HEATER AND THE DATA LINK \bONNE\bTOR
(DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
\f\f
\f\f
Стр. 27 из 159
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No GO\fto\fPinpoint\fTest\f AF.\f\f
J2: \bHE\bK FUSE F\b8
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fFC8\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fJ3.\f\f
No
INSTALL\fA\fNEW\ffuse\fFC8\f(20\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\f
fuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.
J3: \bHE\bK THE VOLTAGE AT FUSE F\b8
Connect\fFuse\fFC8\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFC8\f(20\fA)\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fJ4.\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFC8\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
J4: \bHE\bK THE VOLTAGE AT THE KEYLESS VEHI\bLE MODULE
Disconnect\fConnector\fC2PK28-C\ffrom\fthe\fkeyless\fvehicle\fmodule.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fkeyless\fvehicle\fmodule,\fconnector\f
C2PK28-C,\fpin\f5,\fcircuit\fSBR08A\f(VT/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fJ6.\f\f
No GO

\fto\fJ5.\f\f
J5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE RJB AND THE KEYLESS VEHI\bLE
MODULE
Disconnect\fConnector\fC4BR02-C\ffrom\fthe\fRJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRJB,\fconnector\fC4BR02-C,\fpin\f317,\f
circuit\fSBR08A\f(VT/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fkeyless\fvehicle\f
module,\fconnector\fC2PK28-C,\fpin\f5,\fcircuit\fSBR08A\f(VT/RD),\fwiring\f
h\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fRENEW\fthe\fRJB\fif\fnecess\bry.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBR08A\f(VT/RD)\fbetween\fthe\f
keyless\fvehicle\fmodule\f\bnd\fthe\fRJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
J6: \bHE\bK THE GROUND \bONNE\bTION OF THE KEYLESS VEHI\bLE MODULE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fkeyless\fvehicle\fmodule,\fconnector\f
C2PK28-C,\fpin\f4,\fcircuit\fGD151H\f(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.
\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
GO\fto\fJ7.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fkeyless\fvehicle\f
module\f\bnd\fground\fconnection\fG3D127\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
J7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE KEYLESS VEHI\bLE MODULE AND THE
DATA LINK \bONNE\bTOR (DL\b)
Стр. 29 из 159
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