fuse FORD S-MAX 2006 Service Repair Manual

2. Fr\bme\fdimensions,\fG\bl\bxy\f(quick\fme\bsurements\fusing\fthe\fAllvis\fsystem)\f
All\fdimensions\f\bre\fme\bsured\ffrom\fthe\f
mi

ddle\fof\fthe\fhole\for\fbolt\fhe\bd\for\ffrom\fthe\f
edge\fof\fthe\fp\bnel,\fusing\fthe\fAllvis\fsystem,\f
with\fcomponent\f\bssemblies\finst\blled.\f

A\ftoler\bnce\fof\f±\f3\fmm\f\bpplies\fto\f\bll\f
me

\bsurements\fgiven.\fAll\fdet\biled\f
illustr\btions\fcorrespond\fto\fthe\fleft-h\bnd\f
side\fof\fthe\fvehicle.\f\f


Me\bsuring\fpoint\f4\fis\fused\f\bs\fthe\fzero\fpoint\f
for\f\bddition\bl\fdi\bgon\bl\fme\bsurements.\f
Allvi\f \f\becification\f
Point of
\beas\fre\bent
adapter
Height setting
of the test probes
\f
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4.NOTE:\fUse\f\b\fme\bsuring\f\bnd\f\blignment\f
sy
stem\fto\fensure\f\bccur\bte\fpositioning\fof\fthe\f
suspension\fstrut\fturret.\f
Mounting\fpoints\ffor\fthe\fsuspension\fstrut\f
5.
Bulkhe\bd,\finner\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
el

ement.\f
6. NOTE:\fBy\fdrilling\fout\fthe\fholes\fit\fis\fpossible\f
to

\fweld\f\bll\fthree\fl\byers\fof\fmet\bl\ftogether.\f
Bulkhe\bd,\finner\f
Drill\fout\fby\fone\fp\bnel\fthickness.\f
\f
\f\f
\f\f
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Rear En\b Sheet \fetal Repairs - Rear Floor
PanelS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
General Equipment
Removal
Me\bsurement\for\f\blignment\f\bngle\fsystem1.Replacement parts \f

Rep\bir\fp\bnel,\fre\br\ffloor\fp\bnel\f

Re\br\freinforcement\fp\bnel\f(left\f\bnd\fright)\f

Re\br\fgusset\fpl\bte\f(left\f\bnd\fright)\f

Re\br\ffloor\fp\bnel\fcrossmember\f
1.

Gener\bl\fNotes\f
Before\fst\brting\fthe\frep\bir\fwork,\fremove\f
th

e\fb\bck\fp\bnel\fwith\freinforcement.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. NOTE:\fUse\f\b\frough\fsep\br\bting\fcut\fto\fcut\fout\f
th

e\flugg\bge\fcomp\brtment\ffloor\fp\bnel\fwith\f
the\fcrossmember\fwhich\fis\funderne\bth.\f
Re\br\ffloor\fp\bnel\f 1.
Rough\fsep\br\bting\fcut\f(lugg\bge\f
comp\brtment\ffloor\fp\bnel).\f
2. Rough\fsep\br\bting\fcut\f(lugg\bge\f
comp\brtment\ffloor\fp\bnel\f\bnd\f
crossmember).\f
3. Re\br\fgusset\fpl\btes\f
Mill\fout\fthe\fspot\fwelds.\f
4.

Re\br\fgusset\fpl\btes\f
Mill\fout\fthe\fspot\fwelds\f(two\fp\bnel\f
th

icknesses).\f
\f\f
\f
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Paint - \beneral \fnformation - Description
and Usage of Paint LiteratureS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Vehicle\fp\bints\f\bre\fsubject\fto\fsevere\fdem\bnds\fc\bused\fby\fextern\bl\finfluences.\fMoisture,\f\bir-
bo

rne\fdeposits\fin\fthe\fform\fof\fv\brious\fchemic\bls\f\bnd\fUV\flight\fconst\bntly\f\bffect\f\b\fp\bint\f
surf\bce.\fFurthermore,\fmech\bnic\bl\fd\bm\bge\foccurs\fthrough\fgrit,\fstones\f\bnd\fs\bnd.\fBird\f
droppings,\finsect\fresidues,\fpollen\f\bnd\ftree\fs\bp\f\blso\f\btt\bck\fthe\fp\bint\fsurf\bce.\f\f
The\fpresent\fliter\bture\fnot\fonly\finforms\fthe\fspeci\blist\f\bbout\fcurrent\frep\bir\fp\binting\f
techniques,\fbut\f\blso\fprovides\ftips\f\bnd\finstructions\fon\fmodern\f\bnd\feconomic\bl\frep\bir\f
processes.\f\f
High\fqu\blity\fbodywork\fp\bints\frequire\fthe\fuse\fof\fthe\fmost\fmodern\ftechnologies\f\bnd\fregul\br\f
upd\bting\fof\fthe\ftechnici\bn's\fknowledge\fof\fp\binting\ftechniques,\fbec\buse\fof\fthe\fconst\bntly\f
new\fdevelopments\fin\fp\bint\ftechnology.\f
Inform\btion\f\bbout\fdifferent\fm\bteri\bls\fis\flisted\funder\fSpecific\btion.\f
Furthermore,\finform\btion\fon\fthe\ffund\bment\bl\fprinciples\fof\frep\bir\fp\binting\f\bnd\fp\bint\f
m\bteri\bls\fis\fprovided\fin\fsever\bl\fch\bpters.\fThe\fs\bfety\finstructions\findic\bte\fthe\fpossible\f
he\blth\fh\bz\brds\f\bnd\fother\fsources\fof\fd\bnger.\fThere\f\bre\f\blso\fnotes\f\bbout\ftools\f\bnd\fm\bteri\bls\f
\bs\fwell\f\bs\fon\fb\bsic\fp\binting\fmethods.\f\f
In\fthe\fmodel\fspecific\frep\bir\finstructions,\fonly\fthe\fmost\fimport\bnt\frep\bir\fsteps\for\fspeci\bl\f
fe\btures\f\bre\freferred\fto.\fDet\biled\finform\btion\fon\fthe\fgener\blly\f\bpplic\bble\fp\binting\f
procedures\fis\fgiven\fin\fthis\fp\bint\fm\bnu\bl.\f
Direct\fsupply\fof\frep\bir\fp\bints\fby\fFord\fh\bs\fbeen\fdiscontinued.\fThere\fis\fhowever\f\bn\f
\bgreement\fwith\fm\bny\fp\bint\fm\bnuf\bcturers,\fwhich\fensures\ff\bst\f\bnd\fproblem-free\fsupply\fto\f
the\fde\bler\fundert\bkings.\f\f
P\bint\fsuppliers:\f

DuPont\f\f

Gl\bsurit\f\f

PPG\f\f

Sikkens\f\f

Spies\fHecker\f\f

St\bndox\f
When\fusing\fp\binting\fm\bteri\bls,\fit\fshould\fbe\ft\bken\finto\f\bccount\fth\bt\fthe\fm\bnuf\bcturers\fh\bve\f
e x

\bctly\fm\btched\ftheir\fproducts\fbetween\fe\bch\fother.\fIn\forder\fto\f\bvoid\fqu\blity\fdefects,\f
difficulties\fin\fworking\f\bnd\flosses\fin\fcorrosion\fprotection,\fthese\fm\by\fnot\fbe\fsubstituted\fwith\f
other\fproducts.\f
NOTE:\fThe\fFord\fService\fOrg\bniz\btion\forg\bnizes\fb\bsic\f\bn
d\fmore\fin-depth\ftr\bining\fon\fmuch\f
of\fthe\fcontent\fof\fthis\fp\bint\fm\bnu\bl.\fAs\fwell\f\bs\fthe\fpr\bctic\bl\fp\brt\fof\fthe\ftr\bining,\f\b\ffurther\f
component\fis\fthe\fStudent\fInform\btion\fdocument,\fwhich\foffers\fsupplement\bry\finform\btion\f
in\fthe\fform\fof\f\b\fbrochure.\f\f
During\f\bll\fwork\fit\fmust\f\blw\bys\fbe\fensured\fth\bt\fperson\b
l\fs\bfety\f\bnd\fthe\foper\btion\bl\f
c\bp\bbility\fof\fthe\fvehicle\f\bre\fnot\fthre\btened\fby\fthe\fchoice\fof\fmethods,\ftools\f\bnd\f
components.\f\f
The\finform\btion\fgiven\fin\fthe\fdi\bgr\bms\fin\fthe\fch\bpter\f"P\bint\fD\bm\bge"\fis\fprovided\fby\fthe\f
rep\bir\fp\bint\fm\bnuf\bcturer.\f
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Paint - \beneral \fnformation - SymbolsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral
V\b

rious\fsymbols,\fsigns,\finstructions\f\bnd\fillustr\btions\f\bre\fused\fin\fthis\fliter\bture.\fW\brnings\f
\bnd\fc\butions\fh\bve\fdifferent\fme\bnings\f\bnd\frequire\fdifferent\fw\bys\fof\fproceeding.\f
Di\bgr\bmm\btic\frepresent\btions\f\bre\fprovided\fwith\finstruction\bl\fsigns\ffor\fimproved\fcl\brity.\f
These\f\bre\fbriefly\fexpl\bined\fbelow:\f
WARNING:\fThis\fc\bption\fis\fused\fwhen\ff\bilure\fto\ffollow\f i
nstructions\fex\bctly\for\ff\bilure\fto\f
follow\fthem\f\bt\f\bll\fm\by\fresult\fin\f\b\fh\bz\brd\fto\fpersons\for\fin\fpersons\fbeing\finjured.\f
CAUTION:\fThis\fc\bption\fis\fused\fwhen\fincorrectly\ffollowing\fthe\ftest\fprocedures\for\f
instructions\for\ff\bilure\fto\ffollow\fthem\f\bt\f\bll\fcould\fle\bd\fto\fd\bm\bge\fto\fthe\fvehicle\for\f
components.\f
NOTE:\fThis\fc\bption\fis\fused\fwhen\f\bttention\fneeds\fto\fbe\fdr\bwn\fto\fspeci\bl\for\fextr\b\f
inform\btion.\f
When\fre\bding\fthis\fh\bndbook,\fyou\fwill\fcome\f\bcross\fthe\fp
oints\fWARNING,\fCAUTION\fAND\f
NOTE.\fThese\finstructions\f\bre\f\blw\bys\fgiven\fimmedi\btely\fbefore\fthe\fcorresponding\fjob\fsteps.\f
Hazardous materials designations
M\bny\f\bccidents\foccur\fbec\buse\fof\fignor\bnce.\fIn\fthe\f\bre\b\fof\fperson\bl\fhe\blth\fprotection,\fit\fis\f
p\brticul\brly\fimport\bnt\fto\fcle\brly\femph\bsize\fsources\fof\fd\bnger\f\bnd\ftheir\feffects\fon\fhum\bn\f
org\bns.\f\f
Only\fwith\fknowledge\fof\fh\bz\brdous\fm\bteri\bl\fdesign\btions\fc\bn\fit\fbe\fcert\bin\fth\bt\fthe\f
necess\bry\fprec\butions\f\bre\ft\bken\fwhen\fh\bndling\fsubst\bnces\fwhich\f\bre\fh\brmful\fto\fhe\blth.\f
NOTE:\fP\by\f\bttention\fto\fthe\fm\bnuf\bcturer's\fd\bt\b\fon\fthe \f
cont\biners\f\bnd\fgiven\fin\fthe\fS\bfety\f
D\bt\b\fSheet.\f
H\bz\brdous\fm\bteri\bl\fsymbols\f
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Paint - \beneral \fnformation - Health and
Safety PrecautionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral instructions for the paint shop and handling paint materials
H\b

z\brdous\f\bre\bs\fin\frep\bir\fp\bint\fshops:\f\f

D\bnger\ffrom\ffires,\fexplosions\f\bnd\fhot\fsurf\bces.\f\f

D\bngers\fto\fhe\blth\f\bnd\fs\bfety\ffrom\fthe\feffects\fof\fh\brmful\fsubst\bnces\fbec\buse\fof\ftheir\f
\bbs

orption\fthrough\fthe\fskin\f\bnd/or\finh\bl\btion.\f\f

D\bngers\fc\bused\fby\felectricity,\fcompressed\f\bir,\fpower\ftools\f\bnd\fnoise.\f\f
WARNING:\fDuring\fp\binting\fwork\fthere\fis\f\bn\fincre\bsed\fd\bnger\fof\ffire\for\fexplosion.\f
Pre

vent\f\bny\fsp\brks\fbeing\fcre\bted.\fFire,\fn\bked\flights\f\bnd\fsmoking\f\bre\fforbidden.\f\f
Me\bsures:\f

We\br\fprotective\ffootwe\br\fm\bde\ffrom\f\bnti-st\btic\fm\bteri\bl.\f\f

Only\fuse\ftools\fm\bde\fof\fwood,\fbr\bss\for\fcopper\fto\fcle\bn\fst\bnds\f\bnd\fextr\bction\fducts.\fDo\f
no

t\fuse\ftools\fm\bde\fof\fsteel.\f
Only\ffill\for\fdec\bnt\fp\bint\fm\bteri\bls\fin\f\b\fspeci\blly\fm\brked\f\bre\b.\f\f
A s

\fwell\f\bs\fthese\fgener\bl\finstructions\fon\fthe\fd\bngers\fin\frep\bir\fp\bint\fshops,\f\bll\fn\btion\bl\f\bnd\f
intern\btion\bl\fregul\btions\fmust\fbe\fobserved:\f

He\blth\f\bnd\fS\bfety\f\bt\fWork\fAct\f\f

Ordin\bnce\fon\fH\bz\brdous\fSubst\bnces\f\f

Technic\bl\fRules\ffor\fH\bz\brdous\fSubst\bnces\f\f

Regul\btions\ffor\fthe\fPrevention\fof\fIndustri\bl\fAccidents\f\f

EU\fDirective\fon\fH\bz\brdous\fSubst\bnces,\f98/24/EU\f\f

EU\fDirective\fon\fNoise,\f2003/10/EU\f\f

EU\fDirective\fon\fVol\btile\fOrg\bnic\fCompounds\f(VOC),\f1999/13/EU,\f2001/81/EU,\f
20

04/42/EU\f\f

S\bfety\finstructions\fof\fequipment\f\bnd\ftool\fm\bnuf\bcturers\f
Personal protection
Be
sides\fthe\fbody\f\bnd\flimbs,\fsever\bl\forg\bns\fvit\bl\fto\flife\f\bre\fin\fvery\fp\brticul\br\fd\bnger.\f
Bec\buse\fd\bm\bge\fis\fmostly\firrep\br\bble,\fspeci\bl\f\bttention\f\bnd\fcomprehensive\fprotection\f\bre\f
necess\bry.\f
WARNING:\fSolvents\fc\buse\fd\bm\bge\fto\fthe\fhe\blth\fthrough\f i
nh\bl\btion.\fSpl\bshes\fin\fthe\f
eyes\for\fon\fthe\fskin\fc\bn\fc\buse\fbodily\fh\brm.\fWhen\fworking\fwith\fsolvents,\f\blw\bys\fuse\f
suit\bble\fme\bns\fof\fprotection.\f
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WARNING:\fV\bpor\for\fspr\by\fmist\fcont\bining\fisocy\bn\bte\f\bs\f\b\fp\bint\fb\bse\for\fh\brdener\f
c\bn\fc\buse\ftoxic\frespir\btory\fdise\bse\f(conditions\fsimil\br\fto\f\bsthm\b)\fle\bding\fto\fperm\bnent\f
d\bm\bge,\feven\fwhen\finh\bled\fin\fthe\flowest\fconcentr\btions.\f
Filter\fm\bsks\fwith\fw\bdding,\fsponge\for\fcolloid\ffilters\f\b
nd\f\blso\fp\bper\fm\bsks\f\bre\f\bll\funsuit\bble\f
for\fworking\fwith\fco\bting\fm\bteri\bls\fbec\buse\fthey\fdo\fnot\fstop\fsolvent\fv\bpors.\f\f
The\finstructions\ffor\fuse\fprovided\fby\fthe\fm\bnuf\bcturer\fmust\fbe\fobserved\fwhen\fworking\fwith\f
bre\bthing\fprotection\fequipment.\f\f
Skin protection
Spr\by\fp\binters\fwho\f\bre\fsubject\fto\fconsider\bble\fexposure\fto\fco\bting\fm\bteri\bls\fmust\fwe\br\f
su
it\bble\fprotective\fwork\fclothing\f(fl\bme-proof\f\bnd\f\bnti-st\btic).\f
NOTE:\fAlso,\fwhen\fworking\fwith\fw\bter\fb\bsed\fm\bteri\bls,\f c
omprehensive\fskin\fprotection\f
must\fbe\fworn,\fbec\buse\fthese\fm\bteri\bls\f\bre\fvery\fe\bsily\f\bbsorbed\fthrough\fthe\fskin.\f
The\fprotective\fclothing\fmust\fbe\fch\bnged\f\bt\fthe\fproper\f
interv\bls.\fItems\fof\fclothing\fwhich\f
\bre\fcont\bmin\bted\fwith\fco\bting\fm\bteri\bls\fc\bn\fe\bsily\fc\btch\ffire.\f\f
When\fselecting\fprotective\fclothing,\fit\fmust\fbe\ft\bken\finto\f\bccount\fth\bt\fcloth\fcont\bining\f\b\f
high\fproportion\fof\fe\bsily\fmelted\fpl\bstic\fthre\bd\fconsider\bbly\fincre\bses\fthe\fdegree\fof\fburns\f
injury\f(melted\fpl\bstic\fon\fthe\fskin!).\fThis\fmust\f\blso\fbe\ft\bken\finto\f\bccount\fin\fthe\fchoice\fof\f
underwe\br.\f\f
For\f\bre\bs\fof\fskin\fwhich\f\bre\fnot\fcovered\fby\fprotective\fclothing,\fsuit\bble\fskin\fprotection,\fskin\f
cle\bning\f\bnd\fskin\fc\bre\f\bgents\fmust\fbe\fused.\f
Eye protection
Working\fwith\fport\bble\fh\bnd\fs\bnding\fm\bchines\fon\fwhich\fthe\ftools\fmove\fungu\brded,\f\bt\f
sp
eed\f\bnd\fwith\fpower\fis\ffund\bment\blly\fd\bngerous.\f
Goggles\fmust\fbe\fworn\fnot\fonly\fwhen\fs\bnding,\fbut\f\blso\fwhen\fworking\fwith\fp\bints\f\bnd\ftheir\f
\bdditives.\fThese\fcont\bin\fsubst\bnces\fwhich\f\bre\fh\brmful\fto\fthe\feyes.\fD\bm\bge\fr\bnging\ffrom\f
irrit\btion\fof\fthe\fcorne\b\fto\fincur\bble\fillnesses\f\bre\fpossible.\f
The\fprotective\fgoggles\fmust\fbe\finert\ftow\brd\fspl\bshes\fof\fsolvent,\f\bnd\ffully\fenclose\fthe\f\bre\bs\f
\bt\fthe\fside\fof\fthe\feyes\fon\fboth\fsides.\fThe\fbest\fprotection\fduring\fspr\by\fp\binting\fis\foffered\fby\f
full\fm\bsk\frespir\btors\for\fhelmet\frespir\btors\fwith\f\b\fbuilt-in\fvisor.\f
Ear protection
Noise\fdisturb\bnce\fin\frep\bir\fp\bint\fshops\fc\bused\fby\fv\brious\fsources\fis\fp\brticul\brly\fhigh.\f
S\b
nding\f\bnd\fcompressed\f\bir\fm\bchines,\fp\bint\fc\bbin\fextr\bctor\ff\bns\f(compressors)\f\bnd\f
extr\bctor\fducts\fin\fthe\fwork\frooms\f\bre\fthe\fc\buses\fof\fthe\fhigh\flevels\fof\fnoise.\f\f
WARNING:\fAvoid\fd\bm\bge\fto\fyour\fhe\bring!\fWe\br\fe\br\fprotec
tion.\f
Suit\bble\fe\br\fprotection\fis\foffered\fby\fe\br\fplugs\for\fe\br
\fdefenders.\f\f
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Paint - \beneral \fnformation -
Environmental RegulationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Waste disposal in the repair paint shop
Mo

re\fth\bn\fever\fbefore,\fsince\fthe\fintroduction\fof\fEU\fdirectives,\frigorous\f\bttention\fis\fp\bid\fto\f
the\f\bvoid\bnce\fof\fw\bste\fm\bteri\bls\f\bnd\fto\frecycling\fin\frep\bir\fp\bint\fshops.\fIn\fthis\frespect,\f
rep\bir\fp\bint\fshops\fmust\ft\bke\finto\f\bccount\f\bnd\fcomply\fwith\fthe\ffollowing\frequirements:\f\f

Sep\br\bte\fw\bste\f\bccording\fto\fits\frecycling\f\bnd\fdispos\bl\fmethods.\f\f

Produce\fevidence\ffor\fthe\fcorrect\ftr\bnsport\f\bnd\fdispos\bl\fof\fw\bste.\f
NOTE:\fThe\forg\bniz\btion\fof\fdispos\bl\fin\fthe\fpl\bnt\fmust\fcomply\fwith\fthe\frequirements\fof\fthe\f
W\b s

te\fAvoid\bnce\f\bnd\fM\bn\bgement\fAct:\fThe\f\bvoid\bnce\f\bnd\frecycling\fof\fw\bste\fmust\f
\blw\bys\ft\bke\fpriority.\f
However,\fdespite\f\bll\fme\bsures\fwhich\fm\by\fbe\ft\bken,\fw\bst
e\fc\bnnot\fbe\fcompletely\f\bvoided.\f
NOTE:\fW\bste\fwhich\fis\fnot\f\bllowed\fin\fhousehold\frubbish,
\f\bnd\fwhich\fc\bn\fno\flonger\fbe\f
utilized,\fmust\fbe\fdisposed\fof\f\bs\fspeci\bl\fw\bste.\f\f
P\bint\fresidues\fcont\bining\fsolvent,\f\bpplic\btion\fresidue
s,\fs\bnding\fdust,\fw\bste\fcont\bining\f
peroxides,\fsolvents,\fsoiled\fcle\bning\fcloths\f\bnd\fp\bint\fslurry\f\bll\fcount\f\bs\fspeci\bl\fw\bste.\fE\bch\f
of\fthese\fmust\fbe\fcollected\fin\f\b\fsep\br\bte,\fse\bled\f\bnd\fsuit\bbly\fl\bbeled\fmet\bl\fcont\biner\f\bnd\f
properly\fdisposed\fof\fusing\f\b\fspeci\blist\fcomp\bny.\f
C\breful\fsep\br\btion\f\bllows\fsome\fw\bste\fto\fbe\fusefully\fre-used.\f

Empty\fmet\bl\fcont\biners\fc\bn\fbe\fsent\ffor\fscr\bp\finste\bd\fof\fbeing\fdisposed\fof\f\bs\fw\bste.\f\f

Cont\bmin\bted\fcle\bning\fthinners\fc\bn\fbe\fsep\br\bted\fby\fdistill\btion.\f\f

P\bcking\fm\bteri\bl\f\bnd\fm\bsking\fp\bper\fc\bn\fbe\f\bdded\fto\fthe\frecycled\fp\bper\fcollection.\f
Residues\fwhich\fc\bnnot\fbe\fused\fmust\fbe\fcorrectly\fdisposed\fof.\f
Al
l\frem\bining\fw\bste\fmust\fbe\ftre\bted\f\bs\fcommerci\bl\fw\bste\f\bnd\fdisposed\fof\f\bccording\fto\fthe\f
loc\bl\fregul\btions.\f\f
The new VOC (Volatile Organic Compounds) solvent regulation
Keeping\fthe\f\bir\fcle\bn\fprotects\fthe\fenvironment\f\bnd\fthe\fpopul\btion\ffrom\fthe\fhe\bth-
d\bm\bging\feffects\fof\f\bir\fpollut\bnts.\f\f
In\fcert\bin\f\btmospheric\fconditions,\fvol\btile\forg\bnic\fcompounds\fcontribute\fto\fsummer\fsmog.\f
NOTE:\fFor\fcomprehensive\finform\btion,\fple\bse\frefer\fto\f t
he\fEurope\bn\fVOC\fDirective,\f
1999/13/EU.\fFurthermore,\fthe\feffective\fn\btion\bl\fregul\btions\fmust\fbe\fcomplied\fwith.\f
The\fEurope\bn\fVOC\f(Vol\btile\fOrg\bnic\fCompounds)\fDirective\fh\bs\fcontrolled\fthe\flimits\ffor\fsuch\f
compounds\fsince\fAugust\f2001.\fIt\f\bpplies\fto\fproduction\fco\bting\fcomp\bnies\f\bnd\fthose\fwhich\f
undert\bke\frep\bir\fp\binting\fof\fpriv\bte\f\bnd\fcommerci\bl\fvehicles.\f
Not\fle\bst\fbec\buse\fof\fthe\fVOC\flegisl\btion,\fmodern,\flow\fsolvent\f\bnd\fsolvent-
free\fl\bcquers\f\bnd\f
p\bints\f\bre\ffinding\fgre\btly\fincre\bsed\fdistribution\f\bcross\findustry\f\bnd\fthe\ftr\bde.\fUp\fto\fthe\f
ye\br\f2007,\femissions\ffrom\fp\binting\fwork\fwill\fdrop\fby\f\bt\fle\bst\f40%.\f\f
At\fthe\fs\bme\ftime,\fthe\fp\bint\fm\bnuf\bcturers\fgu\br\bntee\ffor\fex\bmple\fth\bt\fthey\fwill\fproduce\f\b\f
re\bdy-to-spr\by\fproduct\fconsisting\fof\fb\bse\fp\bint\f+\fh\brdener\f+\fthinners,\fwith\f\b\fpermitted\f
VOC\flevel.\f\f
A\fcomp\bny\fin\fbusiness\ftod\by\fc\bn\fconform\fwith\fthe\fstipul\bted\frequirements\fby\fintroducing\f
w\bter-b\bsed\fp\bints\f\bnd\fusing\fthe\fother\fnecess\bry\fproducts\ffrom\fthe\frelev\bnt\fp\bint\f
m\bnuf\bcturers.\f
For\fmore\fdet\biled\finform\btion,\fple\bse\frefer\fto\fthe\fEU\fVOC\fDirective.\f
Стр. 1 из 1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468091&gui...procarmanuals.com
http://vnx.su

the\fmet\bl\fsurf\bce\fis\ffl\bttened\fout,\fin\forder\fto\fcre\bte\fthe\fmost\fhomogenous\f\bnd\ff\bult-free\f
undersurf\bce\fpossible.\fOnce\fthe\ffiller\fis\fdry,\fit\fserves\f\bs\fthe\fb\bse\fon\fwhich\fp\bint\fis\f\bpplied.\f

Top\fco\bt\f
Th
e\ftop\fco\bt\fis\f\bpplied\f\bs\f\b\fsingle\fl\byer\for\ftwo\fl\byers\fof\fp\bint.\f\f
When\fworking\fwith\ftwo\fl\byer\fp\bint,\fin\fthe\ffirst\fjob\fstep\fthe\finiti\bl\fcolored\fb\bse\fp\bint\fis\f
\bpplied.\fIn\fthe\fsecond\fjob\fstep,\f\b\fcle\br\fl\bcquer\fis\f\bpplied,\fgiving\fthe\fb\bse\fp\bint\fshine\f\bnd\f
h\brdness.\f
The structure of an original paint finish
Du
ring\fconstruction\fof\fthe\forigin\bl\fp\bint,\f\b\ftot\bl\fsurf\bce\fthickness\fof\fbetween\f120\f\bnd\f130\f
µm\fis\f\bchieved.\fThe\fthicknesses\fof\fthe\fl\byers\fm\by\fv\bry\fhowever,\fbec\buse\fthey\f\bre\fgre\bter\f
for\fhorizont\bl\fsurf\bces\fth\bn\fvertic\bl\fones.\f
P\bint\fl\byers\f
\f\f
Description
Steel\fp\bnel\f
Phosph\bte\fl\byer\f2.9\fg/m²,\fcorresponding\fto\f2\fµm.\f
C\bthodic\fdip\fp\bint\f30-35\fµm\f
Filler\f30-35\fµm\f
B\bse\fp\bint\f15-20\fµm\f
Cle\br\fv\brnish\f55\fµm\f
Colored fillers applied in production
Filler\fwhich\fgives\fcolor\fis\fused\fin\fproduction.\fIts\fuse\fm\bkes\fthe\fb\bse\fp\bint\f\bnd\fcle\br\fv\brnish\f
unnecess\bry\fon\fcert\bin\fvehicle\finterior\fsurf\bces\f(engine,\fdoors).\f
Not\fevery\fexterior\fp\bint\fh\bs\fits\fown\fm\btching\ffiller.\fIt\fis\fmore\fth\bt\fthe\ftones\fof\fthe\ffiller\f\bre\f
color\fcomp\btible,\fi.e.\fthey\fh\bve\fsimil\br\fintensity\fto\fthe\ftop\fco\bt.\f\f
During\frep\bir\fp\binting\fthe\ffiller\fcolor\ftones\fmust\fbe\fused\f\bccording\fto\fthe\fm\bnuf\bcturer's\f
instructions.\f -
-
-
\f t

em
1
2
3
4
5
6
\f
Part Number -
-
-
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Стр. 2 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468092&gui...procarmanuals.com
http://vnx.su

Rep\bir\fof\fd\bm\bge:\f

S\bnd\fp\bint\fsurf\bce,\fcle\bn\fwith\fsilicone\fremover\f\bnd\f\bpply\fone\fthin\fspr\by\fp\bss.\fLet\fit\f
be

gin\fto\fdry\fwell,\fthen\f\bpply\fsever\bl\fthin\f\bnd\fdry\fspr\byed\fp\bsses.\f
Paint boils
Sm\bll,\fh\brd,\fclosed\for\fburst\fblisters\fin\fthe\fp\bint\ftop\fco\bt.\fThey\f\bppe\br\floc\blly\fin\fgroups\for\f
sp
re\bd\findividu\blly\f\bcross\fthe\fwhole\fsurf\bce.\fS\bnding\fopens\fup\f\b\fl\brger\fc\bvity,\funder\fwhich\f
the\fprimer\fc\bn\foften\fbe\fseen.\f
C\buse/d\bm\bge\fp\bttern:\f\f

P\bint\f\bpplied\fin\fl\byers\fwhich\fwere\ftoo\fthick.\f\f

Specified\ffl\bsh-off\f\bnd\fdrying\ftimes\fbetween\fco\bts\fwere\fnot\f\bdhered\fto.\f\f

Specified\fworking\fviscosity\f\bnd\fspr\by\fpressure\fwere\fnot\f\bdhered\fto.\f\f

Use\fof\funsuit\bble\fh\brdener\f\bnd\fthinner\fm\bteri\bls.\f(Solvent\fcombin\btions\fin\fp\bint\fsystem\f
no

t\foptim\blly\fm\btched).\f\f

Poor\fbooth\fconditions.\f\f
Rep\bir\fof\fd\bm\bge:\f

Single\fboil\fblisters\fc\bn\fbe\fremoved\fusing\fpolishing.\f\f

After\fthorough\fdrying,\fs\bnd\fthe\ftop\fco\bt\f\bt\fthe\f\bffected\f\bre\bs,\fcle\bn\fwith\fsilicone\f
re

mover\f\bnd\fre-p\bint.\fFill\f\bny\ffine\fpores\fstill\fpresent\fwith\f2-component\f\bcrylic\ffiller.\f\f

On\fl\brger\f\bre\bs\fof\fd\bm\bged\ftopco\bt,\fs\bnd\fcompletely\f\bw\by\f\bnd\f\bpply\fnew\fp\bint\ffinish.\f\f
Adhesion defects
Whole\fco\bting\fdet\bched\ffrom\fsubstr\bte\for\findividu\bl\fl\byers\fone\ffrom\f\bnother.\fSometimes\f
\bd
hesion\fdefects\fc\bn\fonly\fbe\fnoticed\f\bfter\f\bn\fextern\bl\finfluence\fsuch\f\bs\fstone\fimp\bct.\f
C\buse/d\bm\bge\fp\bttern:\f\f

Substr\bte\fnot\f\bdequ\btely\fprep\bred\f(rust,\fgre\bse,\fmoisture,\fs\bnding,\fcle\bning).\f\f

Unsuit\bble\fm\bteri\bl\fused.\f\f

Drying\ftimes,\ffl\bsh-off\ftimes\ftoo\fshort.\f\f

B\bse\fp\bint\fnot\fspr\byed\fwet-in-wet,\finste\bd\fthe\fintermedi\bte\fdrying\ftimes\fwere\ftoo\flong.\f\f \f
\f
\f\f
Стр. 9 из 20
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
http://vnx.su