brake sensor FORD SIERRA 1992 2.G XR4 Workshop Manual

pA Front Caliper We offer high quality re-manufactured
front calipers which are considerably less costly than new.
Calipers are handed left & right and require return core charge.
(drivers- left) M420CL(passenger- right) M420CR
pB
Caliper Repair Kit -w/piston Ford caliper repair kits are
an economical way to service a leaking or "sticky" caliper. Fitting
this kit, after honing the piston bore, will cure most caliper related
problems. (kit does 1 caliper)M420K4A
pC
Caliper Seal Kit After inspection many calipers only
require new seals to put them right. (kit does 1 caliper) M420K4
pD
Performance Street Brake Pad Set Premium
Mintex A/F series brake pads will give enhanced brake perform
over a wide temperature range with very little brake dusting.
Mintex pads also incorporate the pad warning sensor wiring.
This is the abusolute best performing street pad we have tested
and for the price they are a steal.
(XR4 & Scorpio)M420M
pD
Racing Brake Pad Sets Mintex 1144 is a rally/race pad
that is perfectly at home on track or street, offering a high coefficient
of drag (.44) and excellent modulation throughout a very wide
operating range (up to 1200 degrees). Mintex 1144 is supplied pre-
burnished for easy break-in and minimal fade on the first heating
cycle. Both fade resistance and wear characteristics are excellent.
Mintex pads are the only racing brake pads to incorporate the
standard "low pad" sensor wiring. Match a set of these pads with our
drilled or grooved sport rotors and Aeroquip stainless brake lines for
a substantial increase in braking performance.
(XR4 & Scorpio)
Mintex Street/Competition (M1144)M420G
Mintex Full Competition (M1155) M420GA
pE Standard Front Rotors Lesser quality generic "white
box" rotors tend to warp easily, don't even consider fitting them
on your XR4 or Scorpio. BAT supplies only the highest quality
(Brembo -
Italy & United Brake -England) rotors at better than
"bargain" rotor prices. (each)
XR4 M425
Scorpio G425
pE
pC
pD
pD
pA
pB pF
Brake System (front)
pH
See price list for caliper
slide bushings and pins
pG
0 7
check price lists for Scorpio versions of listed items check price lists for Scorpio versions of listed itemscheck price lists for Scorpio versions of listed items check price lists for Scorpio versions of listed items
check price lists for Scorpio versions of listed items
pF Cross Drilled Front Rotors Cross-drilling brake
rotors is an excellent way to increase brake performance.
Theory being that centrifugal force will draw excess brake
dust and expelled gasses from the pad surface through the
drilled passages into the rotors vented cavity and out. This
process also improves rotor cooling giving improved braking
response and resistance to fade. Our drilled brake rotors
are made from Carballoy (a medium flake graphite fully
pearlitic low phosphorous iron) manufactured to BS 1452
- 1990 grade 180/220 standard. The cross drilling process
is handled by computer CNC milling equipment with holes
arranged in a parabolic pattern giving an even sweeping
effect to the pad surface ensuring maximum cooling with
minimum noise and drag. M425CD
*rotors must by purchased as (handed) pairs- priced as each
Grooved Front Rotors As an option we can supply
slotted (grooved) pattern rotors which are manufactured to
the same high standards as the above listed cross drilled
versions.M425S
*rotors must by purchased as (handed) pairs- priced as each
Drilled & Slotted Front Rotors As an option we can
supply combination drilled & slotted (grooved) pattern
r o t o r s manufactured to the same high standards as the above
listed cross drilled versions.M425CDS
*rotors must by purchased as (handed) pairs- priced as each
pG Master Cylinder high quality Bendix replacement power
brake master cylinder.
(specify year when ordering)M420MC
pH
Aeroquip Brake Lines One of the more effective brake
modifications you can make is to replace the standard brake
hoses with Aeroquip steel braided lines. These performance
brake hoses incorporate a teflon interior to keep line expansion
"flexing" to a minimum. This greatly reduces the "spongy" pedal
feel common to the XR4 & Scorpio brake system. Our stainless
lines are assembled from genuine Aeroquip AN-3 hose with
premium metric "reusable" (not the lesser quality "swaged" type)
hose ends installed. XR4Ti (state year) M419
Scorpio G419

07/30/02Price List3 6
PAGE 10 driveline components
C.V. Joint- XR & Scorpio M550B 92.50
C.V. Boot Kit- XR & Scorpio M550BK 14.90
C.V. Socket Head Cap Screw (6 per joint) M550CS 1.05ea
C.V. Locking Plate (3 per joint) M550LP 1.35ea
Axle/Halfshaft Complete* (LH)- XR & Scorpio M550L 169.50
Axle/Halfshaft Complete* (RH)- XR & Scorpio M550R 169.50
*axle/halfshaft, joints (2), boots (2), assembled/greased ready for installation
add 75.00 core charge for this item- refundable on return
Driveshaft Coupling- XR & Scorpio M17A 62.50
Drivesahft Center Support Bearing-XR M550SB 109.75
Drivesahft Center Support Bearing- Scorpio G550SB 98.00
Quaife LSD M710 1245.00
Clutch Kit Sachs- XR M519K 179.50
Clutch Kit Sachs- Scorpio G519K 257.50
Clutch Kit Sachs- XR w/ T-5 trans M519T5 179.50
H.D. Clutch Kit Centerforce (30% kit) M519C 309.95
H.D. Clutch Kit Centerforce II (50% kit) M519C2 361.98
Clutch Alignment Tool (1" 23 spline) S11H 6.00
Clutch Cable- XR4Ti M562 29.50
Clutch Cable- Scorpio G562 76.50
BAT is always testing and
developing new products....if
you don't see it listed ask... we
might have what you are looking
for, or can point you in the right
direction.
PAGE 8 brake kits & specials
Front Brake Spacial- XRM420SP 105.00
Front Brake Spacial- ScorpioG420SP 115.00
Front R/S Brake Kit 283x24mm (standard) M417 295.00
Front R/S Brake Kit 283x24mm (w/x-drill) M417A 329.00
Front R/S Brake Kit 283x24mm (standard/M1144 ) M418 339.00
Front R/S Brake Kit 283x24mm M1144/x-drill) M418A 395.00
BAT/Wilwood Brake Kit 283mm M416W 645.00
BAT/Wilwood Brake Kit 300mm M416W3 725.00
PAGE 9
rear brake components
Rear Wheel Cylinder- XRM420WC 35.95
Rear Brake Shoe Set (Motorcraft/Mintex)- XRM420R 49.95
Rear Brake Drum
- XRM420RD 74.00
Rear Brake Drum (grooved)
- XRM420RDG 129.50Aeroquip Rear Brake Lines (pair)- XRM419R 47.50
Rear Brake Line O.E. Rubber (each)- XR4 (1985-89)M419SR 27.45
Aeroquip Rear Brake Lines (4 line set)- ScorpioG419R 85.00Rear Brake Hardware Kit- XR M420K5 25.60
Rear Brake Special- XR M420RSPL 125.00
Rear Disk Brake Kit- XR M420RK 689.00
Hand Brake Cable- XR M564 44.00
Handbrake Cable- Scorpio G564 44.00
Hand Brake Cable- Cosworth Z16567 44.00
Rear Caliper* (specify left or right) for M420RK kit127.50
*this item requires an additional 75.00 core charge refundable upon core return
Rear Rotor (each) for M420RK kit52.50
Rear Brake Pad (set) for M420RK kit25.00
Rear Rotor (standard)- Scorpio (each)G425R 39.75
Rear Rotor (x-drilled)- Scorpio (each)G425RCD 92.00Rear Caliper (left)- Scorpio (each)G420RL 124.50
Rear Caliper (right)- Scorpio (each)G420RR 124.50
*this item requires an additional 75.00 core charge refundable upon core returnRear Brake Pad Set- Scorpio (Semi-Metalic)G420R 39.00
ABS Brake Sensor Scorpio/XR4- Rear G420SR 177.25
PAGE 7 front brake components
Front Caliper* (left)- XR & Scorpio M420CL 64.75
Front Caliper* (right)- XR & Scorpio M420CR 64.75
M420CL/CR calipers are not supplied with slide pins or bushings (available below)
Front Caliper Complete* (LH) includes mount & pads M420CL-L 90.00
Front Caliper Complete* (RH) includes mount & pads M420CL-R 90.00
*this item requires an additional 75.00 charge refundable upon core return
Caliper Repair Kit- XR & ScorpioM420K4A 55.00
Caliper Seal Kit-
XR & ScorpioM420K4 17.75
Caliper Slide Bushings (2) does 1 caliper M420CB 14.00
Caliper Slide Pins (2) does 1 caliper M420CP 16.35
Caliper Spring (anti-rattle) each M420CS 6.39
Front Brake Pad Set*- Mintex A/F (Semi-Metalic) M420MM 39.00
Front Brake Pad Set*- Mintex 1144 (street/competition) M420G 75.00
Front Brake Pad Set*- Mintex 1155 (full competition) M420G 112.30
*brake pads will fit both XR4 and Scorpio
Front "Low Pad" Sensor Wiring Harness- XR/Scorpio M420WS 32.49
Front Rotor (standard)- XR (each)M425 42.50
Front Rotor (standard)- Scorpio (each) G425 49.75
Front Rotor (x-drilled)- XR (each)M425CD 79.50
Front Rotor (x-drilled)- Scorpio (each) G425CD 99.00
Front Rotor (x-drilled & slotted combo)- XR (each)M425CDS 89.50
Front Rotor (x-drilled & slotted combo)- Scorpio (each)G425CDS 109.00
Master Cylinder* XR4 1985-86 (Bendix)- XRM420MC 109.50
*this item requires an additional 20.00 charge refundable upon core return
Master Cylinder* XR4 1987-89 (Bendix)- XRM420MCL 122.50
*this item requires an additional 50.00 charge refundable upon core return
Aeroquip Front Brake Lines (pair)- XR4 (1985-88)M419 42.50
Front Brake Line O.E. Rubber (each)- XR4 (1985-86)M419SF 25.75
Aeroquip Front Brake Lines (pair)- XR4 (1987-89)G419 52.40
Aeroquip Front Brake Lines (pair)- ScorpioG419 52.40
ABS Brake Sensor Scorpio/XR4- Front G420SF 179.75
PAGE 11 brake components
Brake Fluid AP550 (500 ml) MC550 10.70
Brake Fluid Wilwood 570 (355 ml) MC570 5.95
Brake Fluid Wilwood 570 (6-pack) MC57-6 33.00
Brake Fluid Wilwood 570 (24 case) MC57-C 119.00
Front Rotor Cosworth 283 x 24mm (standard) M426 75.00
Front Rotor Cosworth 283 x 24mm (X-drilled) M426CD 108.00
Front Rotor Cosworth 283 x 24mm (Grooved) M426G 130.00
Rear Rotor Cosworth 273 x 10mm (standard) 45.00
Rear Rotor Cosworth 273 x 10mm (X-drilled) 65.00
Rear Rotor Cosworth 273 x 10mm (Grooved) 86.50
Front Rotor Scorpio 260 x 24mm (standard)G425 49.75
Front Rotor Scorpio 260 x 24mm (X-drilled)G425CD 99.00
Rear Rotor Scorpio 253 x 10mm (standard)G425R 39.75
Rear Rotor Scorpio 253 x 10mm (X-drilled)G425RCD 92.10
Front Brake Kit- BAT R/S 285 x 24mm (standard) M418 339.00
Front Brake Kit- BAT R/S 285 x 24mm (x-drilled) M418A 395.00
Front Brake Kit- Wilwood 283 x 24mm M417 645.00
Front Brake Kit- Wilwood 300 x 32mm M416A 1295.00
Front Brake Kit- Wilwood 300 x 32mm (Scorpio) G416A 1395.00
Rear Brake Kit- Wilwood 300 x 21mm 1200.00
Front Wheel Bearing Kit (RH)-XR M560FR 42.00
Front Wheel Bearing Kit (LH)-XR M560FL 42.00
Front Wheel Bearing Kit (RH) Scorpio G560FR 59.00
Front Wheel Bearing Kit (LH) Scorpio G560FL 59.00
Rear Wheel Bearing Kit (RH)-XR M560RR 42.00
Rear Wheel Bearing Kit (LH)-XR M560RL 42.00
Rear Wheel Bearing Kit (RH) Scorpio G560RR 98.75
Rear Wheel Bearing Kit (LH) Scorpio G560RL 98.75
Nut- Front Hub (LH) blue M550N-LF 6.65
Nut- Front Hub (RH) yellow M550N-RF 6.65
Nut- Rear Hub (LH) white M550N-LR 7.42
Nut- Rear Hub (RH) white M550N-RR 7.42

Price List
PAGE 18 accessories
Cosworth Steering WheelDISCONTINUED
Cosworth Sapphire Steering WheelDISCONTINUED
Horn Button Center Z61551 24.00
Dash Cover/Overlay -XR4 M323 99.50
Dash Cover/Overlay -Scorpio G323 131.25
White Gauge Face Set 150mph M341W 109.00
Speedometer 170 mph
DISCONTINUED
Speedometer 150 mphDISCONTINUED
Bulb- Dash Instrument (each) M330L 3.43
Bulb- Dash Waring Lamp (each) M330WL 1.55
Torch Key Blank & Battery C309KL 14.25
Torch Key Blank & Battery -Scorpio G309KL 15.70
Torch Key Blank- XR Z61179 6.50
Torch Key Blank- Scorpio Z64948 7.50
Lamp & Battery- XR4 & Scorpio C309KLB 10.10
Standard Key- XR C309K 6.25
Standard Key -Scorpio G309K 7.50
Rear Hatch Lock Assembly (w/ 2 keys) M815L 46.10
Rear Hatch Striker M815S 7.45
Hatch Lock Retaining Clip M815C 1.15
Car Lock Set (doors, hatch, ignition w/ keys) XR4M309LS 98.50
Car Lock Set (doors, hatch, ignition w/ keys) ScorpioG309LS 98.50
PAGE 19 accessoriesWindshield Wiper Headlamp Switch (Stalk)- XR4 M304 104.90
Turn Signal Flash/Hazard Switch (Stalk)- XR4 M305 92.50
Fuse Box Cover- XR4 M474 19.75
Door Post Black-Out Trim (left) M340TL 29.95
Door Post Black-Out Trim (right) M340TR 29.95
Pedal Pad- Accelerator XR & Scorpio M365A 5.95
Pedal Pad- Clutch XR & Scorpio M365C 5.95
Pedal Pad- Brake (manual) XR & Scorpio M365B 5.95
Pedal Pad- Brake (automatic) XR & Scorpio M365BA 6.49
Rear Hatch Lift Strut (each)- XR4 M308 30.00
Rear Hatch Lift Strut (each)- Scorpio G308 31.50
Rear View Day/Night Mirror- XR4 & Scorpio C339 41.50
Replacement Stick-on Pad for Rear View Mirror M339S 3.89
PAGE 20
books
The Sporting Fords- Sierra M207 27.50
High Performance Sierras & Merkurs M206 24.75
Classics in Color- Ford Sierra Cosworth M203 23.50
European Sierra Workshop Manual M204 32.00
European Sierra XR4i 2.8L Workshop Manual M204A 32.00
European Scorpio/Granada Workshop Manual G204 34.00
Tuning/Building Ford V6 Engines G202 17.50
Workshop Manual- Sierra/Ecsort Cosworth (2 volumes) M202 100.00
The Complete 2.3 Turbo EEC-IV Handbook M209 13.00
How to Prepare the Sierra for Motorsport M205 22.50
OTHER FORD CAR & ENGINE RELATED BOOKS & MANUALS
Workshop Manual- Fiesta 1.6L C204 20.00
Workshop Manual- Escort 1.6/1.9L E204A 12.50
Tuning/Building Ford "KENT" Series Engines F202 29.50
Building Formula Ford 1600 Engines F203 32.00
Tuning/Building Ford 2.0 SOHC and DOHC Engines S202 25.75
Tuning/Building Ford V6 Engines G202 17.50
Workshop Manual- Pinto/Bobcat 2.0/2.3L S203 12.50
2000 OHC "Pinto" Engine Performance S204 27.95
Workshop Manual- Capri MK1 2.6/2.8L V6 S205 12.50
10/15/013 8
PAGE 21 cooling system (XR4)
Hose- heater valve to pipe (to oil cooler) M421HC 16.50
Hose- heater valve to heater core M421H 8.90
& pipe (front) to thermo housing
Hose- heatervalve to pipe (upper @ rear) M421HB 10.50
& oil cooler to pipe
Heater Valve- XR & Scorpio M421V 59.00
Hose- water pipe to oil cooler-over v. cover M421HE 29.00
Hose- oil cooler to intake mfld. M421HD 7.95
Oil Cooler AWC1 110.00
Hose- pipe @ front to water pump M421HA 11.50
Hose- pipe @ front to thermo housing M421H 8.90
Thermostst Housing- H.D. cast iron L2F 22.50
Water Pump (new) L6A 73.10
Water Pump (recon) L6AR 35.00
Hose- radiator lower 85-88(MT & auto) M421BH 29.00
Hose- radiator lower 1989 (MT & auto) M421BH9 41.00
Hose- radiator upper 85-88 (MT & auto) M421TH 18.50
Hose- radiator upper 1989 (MT & auto) M421TH9 49.00
Hose- expansion tank (top fitting) tovalve cover pipe M421TT 11.45
Coolant Tank1985-88* (with level sensor bung) M421E 49.75
Coolant Tank 1989* (without sensor bung) M421E9 55.25
*coolant tanks require Scorpio thread-on cap use G421C
Coolant Tank Thread-on Cap (for above tanks) G421C 7.35
Water Level Sensor (in radiator surge tank) XR4 M421LS 40.25
Tank Gromet, Spacer Ring, Lock Collar ( for above sensor)M421SK 9.40
Hose- expansion tank (middle fitting) to radiator M421TM 11.50
Hose- expansion tank (lower fitting) to radiator drain lineM421TL 29.00
Hose- expansion tank to W/Pump (automatic "Y" hose) M421Y 45.00
Radiator XR4Ti- 85-88 (MT) M421R 250.00
Radiator XR4Ti- 1989 (MT) M421R9 295.00
Radiator XR4Ti- 85-88 (Auto) M421RA 260.00
Radiator XR4Ti- 1989 (Auto) M421R9A 329.00
Mount/Bushing (radiator top) M421RM 7.20
Electric Fan 16" (puller) A16F-PL 89.00
Thermostatic Fan Relay (170-210f adjustable) AFTR1 55.00
Blower Motor & Fan- A/C & heater M470A 174.50
Heater Core M471 89.50
Hose- Hi-temp silicone (1 foot length- makes 3 hoses)M421WT 7.00
Hose- Lower drain pipe @ radiator lower (MT)M421HF 8.50
PAGE 22 cooling system (Scorpio)
Hose- heater valve (out) to core G421HA 8.90
Hose- heater valve to engine G421HB 17.50
Hose- heater valve (inlet) to core G421HC 13.95
Hose- heater valve to pipe G421HD 18.75
Radiator (automatic) G421RA 289.00
Radiator (manual) G421R 289.00
Hose- tank to thermstat housing G421HF 11.20
Hose- upper radiator G421TH 35.00
Hose- tank to water pump G421HH 24.49
Water Pump (new) G421 94.25
Water Pump (recon) G421A 64.50
Hose- bypass/ water pump outlet to inlet mfld. G421HP 14.10
Hose- lower radiator G421BH 28.35
Hose- lower radiator (late 89) w/tee off hose G421BH-9 35.75
Hose- to oil cooler pipe G421HK 17.90
Hose- oil cooler pipe to oil cooler G421HL 9.90
Coolant Tank (late style 6-88>2-92) rectangular shapeG421TL 46.00
Coolant Tank (early style > 6-88) curved sideG421TE 46.00
Coolant Tank Cap (thread-on) Scorpio & late XR4 G421C 7.35
Oil Cooler AD1000 110.00
Heater Control Valve- XR4 & Scorpio M421V 59.00
Heater Core- Scorpio M471 89.50
Mechanical Fan Clutch Assy G422 195.00
Electric Fan 16" (puller) A16F-PL 89.00
Thermostatic Fan Relay (170-210f adjustable) AFTR1 59.00
Blower Motor & Fan- A/C Heater (Scorpio) G470H 230.00