oil FORD SUPER DUTY 2003 1.G Owners Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2003, Model line: SUPER DUTY, Model: FORD SUPER DUTY 2003 1.GPages: 256, PDF Size: 2.3 MB
Page 2 of 256
Seating and Safety Restraints 63
Seating 63
Safetyrestraints 68
Air bags 79
Child restraints 87
Driving 98
Starting 98
Brakes 102
Transmission operation 106
Trailer towing 127
Roadside Emergencies 152
Getting roadside assistance 152
Hazard flasher switch 153
Fuel pump shut-off switch 153
Fuses and relays 154
Changing tires 159
Jump starting 168
Wrecker towing 173
Customer Assistance 175
Reporting safetydefects (U.S. only) 183
Cleaning 184
Maintenance and Specifications 191
Engine compartment 193
Engine oil 194
Battery197
Fuel information 205
Air filter(s) 221
Part numbers 228
Refill capacities 228
Lubricant specifications 232
Table of Contents
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Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child SafetyDoor
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBatteryAcid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
Introduction
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WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If anylight remains on after starting the vehicle, have the
respective system inspected immediately.
Service engine soon:If this light
illuminates while driving, it is a
possible indication that one of the
engine’s emission control systems
has failed.
Check fuel cap (if equipped):
Illuminates when the fuel cap may
not be properlyinstalled. Continued
driving with this light on maycause
the Service engine soon warning
light to come on.
Check gage:Illuminates when any
of the following conditions has
occurred:
•The engine coolant temperature
is high.
•The engine oil pressure is low.
•The fuel gauge is at, or near empty.
CHECK
GAGE
Instrument Cluster
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Battery voltage gauge (manual
transmission only):Indicates the
batteryvoltage when the ignition is
in the ON position. If the pointer
moves and stays outside the normal
operating range (as indicated by
arrows), have the vehicle’s electrical
system checked as soon as possible.
Engine oil pressure gauge:
Indicates engine oil pressure. The
needle should stayin the normal
operating range (between “L” and
“H”). If the needle falls below the
normal range, stop the vehicle, turn
off the engine and check the engine
oil level. Add oil if needed. If the oil
level is correct, have your vehicle
checked at your dealership or by a
qualified technician.
Fuel gauge:Indicates
approximatelyhow much fuel is left
in the fuel tank (when the ignition
is in the ON position).
Instrument Cluster
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Page 39 of 256
Function Number of
bulbsTrade number
Rear fender clearance* 4
(a)
Interior visor lamp (if equipped) 4 194
Rear identification 3 194
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer
(a)Replace entire lamp assembly; bulb is not serviceable.
* Dual rear wheels or if equipped.
Replacing headlamp bulbs (aerodynamic)
1. Make sure that the headlamp control is in the OFF position open the
hood.
2. Disconnect the electrical connector from the bulb bypulling rearward.
3. Remove bulb retainer ring by
turning it counterclockwise, then
slide the ring off the plastic base
4. Pull bulb out of headlamp
assembly.
Handle a halogen headlamp bulb carefullyand keep out of
children’s reach. Grasp the bulb onlybyits plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
Install the new bulb(s) in reverse order.
Replacing headlamp bulbs (sealed beam)
1. Make sure headlamp switch is in OFF position and open the hood.
Lights
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Exceeding these limits mayallow water to enter critical vehicle
components, adversely affecting driveability, emissions and reliability.
Replace front and rear axle lubricants anytime the axles have been
submerged in water. Axle lubricant quantities are not to be checked
unless a leak is suspected.
ALL REAR WHEEL DRIVE (RWD) VEHICLES
This applies to all cars and 4x2 trucks/sport utilities with rear wheel
drive capability.
An example of recreational towing is towing your vehicle behind a
motorhome. The following recreational towing guidelines are designed to
ensure that your transmission is not damaged.
•Place the transmission in N (Neutral).
•Maximum speed is 56 km/h (35 mph).
•Maximum distance is 80 km (50 miles).
If a distance of 80 km (50 miles) or a speed of 56 km/h (35 mph) must
be exceeded, you must disconnect the driveshaft. Ford recommends the
driveshaft be removed/installed onlybya qualified technician. See your
local dealer for driveshaft removal/installation.
Improper removal/installation of the driveshaft can cause
transmission fluid loss, damage to the driveshaft and internal
transmission components.
RWD vehicles with 4x4 electronic shift transfer case or All Wheel
Drive (AWD) vehicles with automatic transmissions:
Regarding recreational towing or having your vehicle towed, 4x4 vehicles
with electronic shift on the flyand AWD vehicles cannot be towed with
anywheels on the ground (with the exception of moving it as a disabled
vehicle off the road out of traffic).
SNOWPLOWING
Note:Do not use your vehicle to snowplow until it has been driven at
least 800 km (500 miles). Follow the severe dutyschedule in your
scheduled maintenance guide for engine oil and transmission fluid
change intervals.
Note:Ford does not install snowplows.
For low speed snow removal, Ford offers a Snowplow Package Option on
select 4x4 vehicles. To assist Ford dealers and equipment installers
further prepare the vehicle for snowplowing, Ford includes instructions
in theFord Truck Body Builders Layout BookandFord Truck Source
Driving
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
12 20A* Cigar lighter/OBD II
13 5A* Power mirrors/switches
14 15A* Daytime running lamps (DRL)
15 10A* Not used
16 15A* Not used
17 15A* Exterior lamps
18 20A* Turn lamps/Brake on-off switch (high)
19 10A* Bodysecuritymodule/4x4 module
20 — Not used
21 25A* Not used
22 20A* Engine control
23 20A* Engine control (gasoline engine only)
24 15A* Not used
25 10A* 4-Wheel Anti-lock Brake System (4WABS)
module
26 10A* Air bags
27 15A* Ignition switch Run feed
28 10A* EATC module/Front blower relaycoil
29 10A* Customer access
30 15A* Highbeam headlamps
31 15A* Clutch interlock switch (manual transmissions
only), Transmission range sensor (automatic
transmissions only) then to starter relay coil
(all transmissions)
32 5A* Radio (start)
33 15A* Front wiper
34 10A* Brake on-off switch
35 10A* Instrument cluster
36 10A* PCM Keep-Alive
37 15A* Horn
38 20A* Trailer tow park lamps and backup lamps
39 — Not used
Roadside Emergencies
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The following steps apply to all vehicles:
19. Remove the jack and fully
tighten the lug nuts in the order
shown.
20. Stow the flat tire. Refer to
Stowing the spare tireif the
vehicle is equipped with a spare tire
carrier.
21. Stow the jack, jack handle and
lug wrench. Make sure the jack is
securelyfastened so it does not
rattle when driving.
22. Unblock the wheels.
On vehicles equipped with single rear wheels, retighten the lug nuts to
the specified torque at 800 km (500 miles) after anywheel disturbance
(tire rotation, changing a flat tire, wheel removal, etc.).
On vehicles equipped with dual rear wheels, retighten the wheel lug nuts
to the specified torque at 160 km (100 miles), and again at 800 km (500
miles) of new vehicle operation and after anywheel disturbance (tire
rotation, changing a flat tire, wheel removal, etc.).
Bolt size Wheel lug nut torque*
Nm Lb-ft
M14 x 1.5 200-225 150-165
* Torque specifications are for nut and bolt threads free of dirt and
rust. Use onlyFord recommended replacement fasteners.
On all two-piece flat wheel nuts,
applymotor oil between the flat
washer and the nut. Do not apply
motor oil to the wheel nut threads
or the wheel stud threads.
Stowing the flat/spare tire
1. Laythe tire on the ground with the valve stem facing in the direction
specified on the Tire Changing Instructions located with the jack
hardware.
1
3 4
27 6
5 8
Roadside Emergencies
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PAINT CHIPS
Your dealer has touch-up paint and sprays to match your vehicle’s color.
Take your color code (printed on a sticker in the driver’s door jam) to
your dealer to ensure you get the correct color.
•Remove particles such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout before repairing paint chips.
•Always read the instructions before using the products.
ALUMINUM WHEELS AND WHEEL COVERS
Aluminum wheels and wheel covers are coated with a clearcoat paint
finish. In order to maintain their shine:
•Clean weeklywith Motorcraft Wheel and Tire Cleaner (ZC-37–A),
which is available from your dealer. Heavy dirt and brake dust
accumulation mayrequire agitation with a sponge. Rinse thoroughly
with a strong stream of water.
•Never applyanycleaning chemical to hot or warm wheel rims or
covers.
•Some automatic car washes maycause damage to the finish on your
wheel rims or covers. Chemical-strength cleaners, or cleaning
chemicals, in combination with brush agitation to remove brake dust
and dirt, could wear awaythe clearcoat finish over time.
•Do not use hydrofluoric acid-based or high caustic-based wheel
cleaners, steel wool, fuels or strong household detergent.
•To remove tar and grease, use Ford Extra Strength Tar and Road Oil
Removal (B7A-19520–AA), available from your dealer.
ENGINE
Engines are more efficient when theyare clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
•Take care when using a power washer to clean the engine. The
high-pressure fluid could penetrate the sealed parts and cause
damage.
•Do not spraya hot engine with cold water to avoid cracking the
engine block or other engine components.
•SprayMotorcraft Engine Shampoo and Degreaser (ZC-20) on all parts
that require cleaning and pressure rinse clean.
•Cover the highlighted areas to prevent water damage when cleaning
the engine.
Cleaning
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•Never wash or rinse the engine while it is running; water in the
running engine maycause internal damage.
PLASTIC (NON-PAINTED) EXTERIOR PARTS
Use onlyapproved products to clean plastic parts. These products are
available from your dealer.
•For routine cleaning, use Motorcraft Detail Wash (ZC-3–A).
•If tar or grease spots are present, use Ford Extra Strength Tar and
Road Oil Removal (B7A-19520–AA).
WINDOWS AND WIPER BLADES
The windshield, rear window and wiper blades should be cleaned
regularly. If the wiper does not wipe properly, substances on the
windshield, rear window or the wiper blades maybe the cause. These
mayinclude hot wax treatments used bycommercial car washes, tree
sap, or other organic contamination. To clean these items, please follow
these tips:
•The windshield or rear window maybe cleaned with a non-abrasive
cleaner such as Motorcraft Ultra Clear SprayGlass Cleaner (ZC-23),
available from your dealer.
•Do not use abrasives, as theymaycause scratches.
•Do not use fuel, kerosene, or paint thinner to clean anyparts.
•Wiper blades can be cleaned with isopropyl (rubbing) alcohol or
windshield washer solution. Be sure to replace wiper blades when they
appear worn or do not function properly.
Cleaning
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